Bone-meat separator for meat processing
By setting up a motor C and a slap plate in the crushing box of the bone-meat separator, the meat is broken, and the problem of inefficient separation caused by adhesion between the meat and the bone is solved, and efficient separation of bone and flesh is achieved.
Patent Information
- Application Number
- CN202422198154.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-09
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-09-09
AI Technical Summary
After the meat is broken, the meaty part is easily adhered to the bones, forming clumps that are not easy to separate, resulting in insufficiency of separation.
A bone-to-metal separator is designed. By setting a motor C and a slap plate in the crushing box, the motor C drives the slap plate to rotate to break down the fallen meat, promote the separation of meat from bones, and avoid the formation of clumps of meat.
It effectively solves the problem of inefficient meat separation, ensures that the meaty part can pass through the discharge screen smoothly, and achieves efficient separation of bones and flesh.
Smart Images
Figure CN223025333U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of meat processing, in particular to a bone and meat separator for meat processing. Background Technique
[0002] Meat generally refers to the edible muscle tissues of animals, which is an important part of the human diet, providing nutrients such as protein, fat, vitamins, and minerals. Meat mainly comes from mammals, birds, fish, amphibians, reptiles, and some marine organisms, such as crustaceans (shrimps, crabs, etc.) and mollusks (shellfish, octopuses, etc.). In the meat processing industry, bone and meat separation is an important process. After deboning, the meat is easier to be further processed such as minced, sliced, diced, etc., for making products such as sausages, meatballs, and minced meat, thereby broadening the variety and application scope of products.
[0003] For existing bone and meat separators, generally, the meat is broken into small pieces by a crushing component, and then the crushed meat is conveyed into a discharge sieve. The meaty part of the meat is sieved out through the sieve holes of the discharge sieve, while the bones remain inside the discharge sieve, achieving the final separation of the meaty part and the bones. However, in fact, before the crushed meat is conveyed to the discharge sieve, the meaty part often adheres to the bones, forming lumps that are difficult to separate. In this case, the meaty part is difficult to smoothly pass through the sieve holes of the discharge sieve, resulting in low separation efficiency.
[0004] Therefore, there is a particular need for a bone and meat separator for meat processing to solve the problems existing in the prior art. Content of the Utility Model
[0005] In order to overcome the drawback that when the existing bone and meat separator separates bones and meat from meat, the meaty part is difficult to smoothly pass through the sieve holes of the discharge sieve, resulting in low separation efficiency, the utility model provides a bone and meat separator for meat processing.
[0006] The utility model is achieved through the following technical means: A bone and meat separator for meat processing includes a base, a discharge sieve, a feeding barrel, a feeding port, a support, a conveying wheel, a pulley assembly A, a motor A, a motor B, a crushing box, a blanking port, a pulley assembly B, a gear, a crushing roller, and an inclined plate. A support is installed on the top of the base. The lower part of the support is fixedly connected with a feeding barrel. The feeding port is fixedly connected to the top of the feeding barrel. The discharge sieve is installed at the right end of the feeding barrel. A conveying wheel is rotatably connected inside the feeding barrel. Motor A is installed on the left side of the upper part of the support. There is a pulley assembly A between the output shaft of motor A and the left end of the conveying wheel. A crushing box is installed on the right side of the upper part of the support. The blanking port is fixedly connected to the top of the crushing box. A crushing component is arranged between the crushing box and the support. An inclined plate for guiding materials is installed on the right side of the upper part of the support. It also includes a flapping plate and a motor C. Motor C is installed at the lower part inside the crushing box, and a plurality of flapping plates are fixedly connected to the output shaft of motor C.
[0007] As a preferred technical solution of the present utility model, the crushing assembly includes a motor B, a pulley assembly B, gears, and crushing rollers. The motor B is installed on the upper left side of the bracket. The motor B is located to the right of the motor A. Symmetrically distributed crushing rollers are rotatably connected to the upper part inside the crushing box. A pulley assembly B is provided between the output shaft of the motor B and the left end of the rear crushing roller. The left end of the crushing roller is fixedly connected with a gear, and the two gears are meshed with each other.
[0008] As a preferred technical solution of the present utility model, it further includes an aggregate box, and the aggregate box is placed on the top right side of the base.
[0009] As a preferred technical solution of the present utility model, it further includes a controller. The controller is installed on the front side of the bracket, and the controller is electrically connected to the motor A, the motor B, and the motor C.
[0010] As a preferred technical solution of the present utility model, the width of the left end of the inclined plate is smaller than the width of the feed inlet.
[0011] As a preferred technical solution of the present utility model, silica gel is provided on the contact surfaces of the conveying wheels with the feeding barrel and the discharge sieve.
[0012] From the above description of the structure of the present utility model, the design starting point, concept, and advantages of the present utility model are as follows: By setting the motor C and the flapping plates, the output shaft of the motor C drives a plurality of flapping plates to rotate. The rotational movement of the flapping plates can effectively disperse the dropped meat, promote the separation of meat and bones in the meat, avoid the formation of meat lumps, ensure the separation effect, and effectively solve the problem that when the existing bone and meat separator separates bones and meat from meat, the meat part is difficult to smoothly pass through the sieve holes of the discharge sieve, resulting in low separation efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a three-dimensional structure diagram of the present utility model.
[0014] Figure 2 It is a three-dimensional structure diagram of components such as the base, the discharge sieve, and the bracket of the present utility model.
[0015] Figure 3 It is a partial cross-sectional view of the discharge sieve, the feeding barrel, and the conveying wheels of the present utility model.
[0016] Figure 4 It is a three-dimensional structure diagram of components such as the motor A, the feeding port, and the motor B of the present utility model.
[0017] Figure 5 It is a partial cross-sectional view of components such as the motor B, the crushing roller, and the gear of the present utility model.
[0018] The markings in the figure are: 1 - base, 2 - aggregate frame, 3 - discharge sieve, 4 - feeding bucket, 401 - feeding inlet, 5 - support, 6 - conveying wheel, 7 - pulley assembly A, 8 - motor A, 9 - motor B, 10 - crushing box, 11 - discharging opening, 12 - pulley assembly B, 13 - gear, 14 - crushing roller, 15 - flapping plate, 16 - motor C, 17 - inclined plate, 18 - controller. Detailed implementation mode
[0019] Although the present utility model may be described with respect to a specific application or industry, those skilled in the art will recognize the broader applicability of the present utility model. Those of ordinary skill in the art will recognize that terms such as "above", "below", "upward", "downward", etc. are used to describe the drawings and do not represent a limitation on the scope of the present utility model defined by the appended claims. Any numerical labels such as "first" or "second" are merely illustrative and are not intended to limit the scope of the present utility model in any way.
[0020] Embodiment: A bone and meat separator for meat processing, refer to Figures 1-5As shown in the figure, it includes a base 1, an aggregate frame 2, a discharge sieve 3, a feeding bucket 4, a feeding port 401, a bracket 5, a conveying wheel 6, a pulley assembly A 7, a motor A 8, a motor B 9, a crushing box 10, a discharging port 11, a pulley assembly B 12, a gear 13, a crushing roller 14 and an inclined plate 17. The top of the base 1 is connected to the bracket 5 by bolts. The lower part of the bracket 5 is connected to the feeding bucket 4 by welding. The top of the feeding bucket 4 is connected to the feeding port 401 by welding. The right end of the feeding bucket 4 is connected to the discharge sieve 3 by bolts. The aggregate frame 2 is placed on the right side of the top of the base 1, and the aggregate frame 2 is located directly below the discharge sieve 3. The conveying wheel 6 is rotatably connected inside the feeding bucket 4. The left and right parts of the conveying wheel 6 are respectively located inside the feeding bucket 4 and the discharge sieve 3, and the edge of the conveying wheel 6 is closely attached to the inner walls of the feeding bucket 4 and the discharge sieve 3. And silica gel is provided on the contact surfaces of the conveying wheel 6 with the feeding bucket 4 and the discharge sieve 3 to prevent the conveying wheel 6 from wearing the inner walls of the feeding bucket 4 and the discharge sieve 3. The left side of the upper part of the bracket 5 is connected to the motor A 8 by bolts. There is a pulley assembly A 7 between the output shaft of the motor A 8 and the left end of the conveying wheel 6. The right side of the upper part of the bracket 5 is connected to the crushing box 10 by bolts. The top of the crushing box 10 is connected to the discharging port 11 by welding. A crushing assembly is provided between the crushing box 10 and the bracket 5. The right side of the upper part of the bracket 5 is connected to an inclined plate 17 for guiding materials. The slope direction of the inclined plate 17 is from lower left to upper right. The right half of the inclined plate 17 is located below the crushing box 10, and the left half is located above the feeding bucket 4. And the width of the left end of the inclined plate 17 is smaller than the width of the feeding port 401 to ensure that the meat after being slapped on the inclined plate 17 fully falls into the feeding bucket 4. It also includes a slapping plate 15 and a motor C 16. The motor C 16 is connected to the lower part inside the crushing box 10 by bolts. A plurality of slapping plates 15 evenly distributed along the circumferential direction are connected to the output shaft of the motor C 16 by welding.
[0021] Refer to Figure 4 and Figure 5 As shown in the figure, the crushing assembly includes a motor B 9, a pulley assembly B 12, a gear 13 and a crushing roller 14. The motor B 9 is connected to the left side of the upper part of the bracket 5 by bolts. The motor B 9 is located to the right of the motor A 8. The crushing rollers 14 symmetrically distributed are rotatably connected to the upper part inside the crushing box 10. There is a pulley assembly B 12 between the output shaft of the motor B 9 and the left end of the rear crushing roller 14. The gear 13 is connected to the left end of the crushing roller 14 by welding. The two gears 13 are meshed with each other.
[0022] Refer to Figure 1 As shown in the figure, it also includes a controller 18. The controller 18 is connected to the front side of the bracket 5 by bolts. The controller 18 is electrically connected to the motor A 8, the motor B 9 and the motor C 16.
[0023] First, the staff pours the meat to be processed into the crushing box 10 from the feeding port 11. After pouring is completed, the motor A8, motor B9, and motor C16 are sequentially turned on through the controller 18. The output shaft of the motor B9 drives the rear crushing roller 14 to rotate through the pulley assembly B12. The rear crushing roller 14 drives the rear gear 13 to rotate, making it mesh with the front gear 13. Then, the front gear 13 drives the front crushing roller 14 to rotate synchronously, crushing the meat into small pieces. The crushed meat falls into the lower part of the crushing box 10. At this time, the output shaft of the motor C16 drives a plurality of beating plates 15 to rotate. The rotational movement of the beating plates 15 can effectively disperse the falling meat, promote the separation of meat and bones in the meat, prevent the meat from forming lumps, and ensure the separation effect. The beaten meat falls out of the crushing box 10 onto the inclined plate 17 and slides from right to left along the inclined surface of the inclined plate 17. The sliding meat falls into the feeding bucket 4 from the feeding port 401 and contacts the conveying wheel 6. At this time, the output shaft of the motor A8 drives the conveying wheel 6 to rotate through the pulley assembly A7, so that the conveying wheel 6 conveys the meat from left to right into the discharge sieve 3. As the fed meat gradually increases, the meaty part of the meat, due to its soft texture, can be extruded through the sieve holes of the discharge sieve 3 and directly fall into the aggregate box 2 below, while the harder bones cannot pass through the sieve holes and remain in the discharge sieve 3, realizing the effective separation of meat and bones. When the meat has completed the separation of meat and bones, the motor A8, motor B9, and motor C16 are turned off through the controller 18 to stop the entire separation process. Then, the aggregate box 2 is removed from the base 1, and the separated meaty part is poured out. Next, the discharge sieve 3 is disassembled from the feeding bucket 4, and the remaining bones in the discharge sieve 3 are cleaned to ensure the cleanliness for the next use. After cleaning, the discharge sieve 3 is reinstalled.
[0024] The above has introduced this application in detail. Specific examples are used in this article to elaborate on the principle and implementation manner of this application. The description of the above embodiments is only used to help understand the method and its core idea of this application; at the same time, for those of ordinary skill in the art, according to the idea of this application, there will be changes in the specific implementation manner and application scope. In summary, the content of this specification should not be construed as a limitation to this application.
Claims
1. A meat bone separator for meat processing, comprising a base (1), a discharging screen (3), a feeding bucket (4), a feeding port (401), a bracket (5), a conveying wheel (6), a pulley assembly A (7), a motor A (8), a motor B (9), a crushing box (10), a discharging port (11), a pulley assembly B (12), a gear (13), a crushing roller (14) and an inclined plate (17), wherein a bracket (5) is installed on the top of the base (1), a feeding bucket (4) is fixedly connected to the lower part of the bracket (5), and a feeding port (401) is fixedly connected to the top of the feeding bucket (4). ), a discharging screen (3) is installed at the right end of the feeding barrel (4), a conveying wheel (6) is rotatably connected inside the feeding barrel (4), a motor A (8) is installed on the left side of the upper part of the bracket (5), a pulley assembly A (7) is arranged between the output shaft of the motor A (8) and the left end of the conveying wheel (6), a crushing box (10) is installed on the right side of the upper part of the bracket (5), a discharge port (11) is fixedly connected to the top of the crushing box (10), a crushing assembly is arranged between the crushing box (10) and the bracket (5), and an inclined plate (17) for guiding materials is installed on the right side of the upper part of the bracket (5), characterized in that: It also includes a beating plate (15) and a motor C (16). The motor C (16) is installed at the lower part of the crushing box (10), and a plurality of beating plates (15) are fixedly connected to the output shaft of the motor C (16).
2. A meat and bone separator for meat processing as claimed in claim 1, characterized in that: The crushing assembly comprises a motor B (9), a pulley assembly B (12), a gear (13) and a crushing roller (14). The motor B (9) is installed on the left side of the upper part of the bracket (5). The motor B (9) is located on the right side of the motor A (8). The upper part of the crushing box (10) is rotatably connected to the crushing rollers (14) which are symmetrically distributed. The pulley assembly B (12) is arranged between the output shaft of the motor B (9) and the left end of the rear crushing roller (14). The left end of the crushing roller (14) is fixedly connected to the gear (13), and the two gears (13) are meshed with each other.
3. A meat and bone separator for meat processing as claimed in claim 2, characterized in that: It also includes a material collection frame (2), which is placed on the right side of the top of the base (1).
4. A meat and bone separator for meat processing as claimed in claim 3, characterized in that: The invention also comprises a controller (18), the controller (18) is installed on the front side of the bracket (5), and the controller (18) is electrically connected to the motor A (8), the motor B (9) and the motor C (16).
5. A meat and bone separator for meat processing as claimed in claim 4, characterized in that: The width of the left end of the inclined plate (17) is smaller than the width of the feed opening (401).
6. A meat and bone separator for meat processing as claimed in claim 5, characterized in that: Silica gel is provided on the contact surfaces of the conveying wheel (6), the feeding barrel (4) and the discharging screen (3).