Bidirectional rolling differential needling type cyperus esculentus peeler

Through the design of the two-way rolling differential needle-punching oil shado peeling machine, the differential reverse rotation and friction effects are used to solve the problems of low efficiency, large losses and difficult operation of the existing peeling machine, and achieves the skinning effect of efficient, low loss and continuous operation.

CN223025377UActive Publication Date: 2025-06-27HEILONGJIANG TIANTU AGRI TECH DEV CO LTD
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Patent Information

Application Number
CN202422235493.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-12
Publication Date
2025-06-27
Estimated Expiration
2034-09-12

AI Technical Summary

Technical Problem

The existing oil shabu peeling machine has low efficiency, large losses, and is difficult to operate, making it difficult to meet the needs of industrialized large-scale production.

Method used

The two-way rolling differential needle-punched oil sagging machine is adopted. The differential rotation between the outer screen barrel and the central shaft is reversed, and the friction between the outer cylinder steel nails and the steel rod nails is used to achieve efficient oil sagging.

Benefits of technology

It significantly improves the speed of cutting oil sausage beans, improves the efficiency of peeling operations, reduces raw material losses, realizes a continuous operation model, and meets the needs of large-scale production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a bidirectional rolling differential needling type cyperus esculentus peeler, and belongs to the technical field of cyperus esculentus processing. The cyperus esculentus peeler solves the problems that an existing cyperus esculentus peeler is low in efficiency, large in loss and not easy to operate. The vibrating screen comprises an outer screen drum and a middle shaft, the outer screen drum is of a screen mesh structure, a plurality of outer drum screen holes are formed in the surface of the outer screen drum, a plurality of outer drum steel nails are arranged on the outer screen drum in an array mode and face the interior of the outer screen drum, a plurality of steel rod steel nails are arranged on the middle shaft in the axial direction, a plurality of steel rods are arranged on the steel rod steel nails, and the steel rods face the interior of the outer screen drum. The middle shaft is arranged at the axis of the outer screen drum, the outer screen drum and the middle shaft are both connected with the driving device, and the driving device drives the outer screen drum and the middle shaft to rotate in the opposite directions at the differential speed. The mandulapalka peeling machine is mainly used for mandulapalka peeling
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Description

Technical Field

[0001] The utility model belongs to the technical field of Cyperus esculentus processing, and particularly relates to a bidirectional rolling differential acupuncture Cyperus esculentus peeling machine. Background Technique

[0002] As a crop with high economic value, the peeling link in the deep processing of Cyperus esculentus is crucial. Peeling can remove the cortex on the surface of Cyperus esculentus, which helps to improve the quality and purity of subsequent processed products. At the same time, it can also better release the active ingredients in Cyperus esculentus, creating favorable conditions for further processing and utilization.

[0003] The existing Cyperus esculentus peeling mainly includes the following methods:

[0004] 1. The flat peeling machine adopts intermittent operation and peels by rotating the knives inlaid on the flat plate. However, this method will repeatedly cut under the condition that it cannot accurately distinguish whether the Cyperus esculentus has been peeled, which not only causes large raw material losses but also results in low work efficiency and is difficult to meet the needs of industrial large-scale production.

[0005] 2. The spiral peeling machine relies on the screw rod to push the Cyperus esculentus forward in a juicing chamber similar to a grinding wheel to grind off the cortex. However, this model has the problem of gap adjustment. If the gap is adjusted small, it is easy to report the juicing chamber and needs to be disassembled for treatment. If the gap is adjusted large, the friction effect is poor, and there is no ideal solution at present, ultimately resulting in too low efficiency.

[0006] 3. For the method of mixing emery and Cyperus esculentus for friction peeling, the two are mixed and put into a drum, and mutual friction is promoted by the rotation of the drum. However, when the rotation speed is fast, the material adheres to the wall and does not friction, and when the rotation speed is slow, the efficiency is too low to achieve the ideal peeling effect and efficiency.

[0007] In summary, the existing three Cyperus esculentus peeling methods all have problems to varying degrees. Some cause large raw material losses, some have low efficiency, or it is difficult to adjust to appropriate working parameters to achieve a good peeling effect. These problems seriously restrict the development of the Cyperus esculentus deep processing industry, making it an urgent task to find a more efficient, low-loss and easy-to-operate peeling method. Content of the Utility Model

[0008] In view of this, the utility model aims to propose a bidirectional rolling differential acupuncture Cyperus esculentus peeling machine to solve the problems of low efficiency, large losses and difficult operation of the existing Cyperus esculentus peeling machines.

[0009] To achieve the above object, the present utility model adopts the following technical solutions: A two-way rolling differential needle-piercing type Cyperus esculentus peeling machine, which includes an outer sieve cylinder and a central shaft. The outer sieve cylinder is of a screen structure, with a number of outer cylinder sieve holes formed on its surface. A number of outer cylinder steel nails are arranged in an array on the outer sieve cylinder, and the outer cylinder steel nails face towards the inside of the outer sieve cylinder. A number of steel rod steel nails are arranged axially on the central shaft, and a number of steel rods are provided on the steel rod steel nails. The central shaft is arranged at the axis of the outer sieve cylinder, and both the outer sieve cylinder and the central shaft are respectively connected to a driving device, and the driving device drives the outer sieve cylinder and the central shaft to rotate in opposite directions with differential speeds.

[0010] Furthermore, the driving device includes an outer cylinder motor and a central shaft motor. The outer cylinder motor is connected to the outer sieve cylinder through an outer cylinder transmission mechanism, and the central shaft motor is connected to the central shaft through a central shaft transmission mechanism.

[0011] Furthermore, the outer cylinder transmission mechanism is an outer cylinder gear ring and a driving gear. The outer cylinder gear ring is arranged on the outside of the outer sieve cylinder, the driving gear is connected to the output end of the outer cylinder motor, and the driving gear meshes with the outer cylinder gear ring.

[0012] Furthermore, the central shaft transmission mechanism includes a central shaft pulley, a motor pulley and a transmission belt. One end of the central shaft is connected to the central shaft pulley, the motor pulley is connected to the output end of the central shaft motor, and the central shaft pulley and the motor pulley are connected by the transmission belt.

[0013] Furthermore, both sides of the outer sieve cylinder and the central shaft are rotationally connected to a frame, and the frame is arranged on a support frame.

[0014] Furthermore, support rollers are symmetrically arranged on the support frame, and the support rollers are in rolling contact with the outside of the outer sieve cylinder.

[0015] Furthermore, one side of the outer sieve cylinder is connected to a feed inlet, and the other side is connected to a finished product discharge outlet.

[0016] Furthermore, a debris discharge outlet is arranged below the outer sieve cylinder.

[0017] Furthermore, the setting interval of the outer cylinder steel nails is 2 cm, the length is 1 cm, the outer sieve cylinder is of a cylindrical structure, the length is 2 meters, and the circumference is 1 meter.

[0018] Furthermore, the length of the central shaft is 2 meters, the diameter is 5 cm, the number of the steel rod steel nails are arranged at equal intervals, the interval distance is 4 cm, the length of the steel rod steel nails is 12 cm, a steel rod is arranged every 2 cm on the steel rod steel nails, the diameter of the steel rod is 4 mm, and the exposed length is 1 cm.

[0019] Compared with the prior art, the beneficial effects of the present utility model are as follows: First, by increasing the cutting tools and enlarging the surface area of the cutting tools, the cutting speed of tiger nuts is greatly improved, and the efficiency of the peeling operation is significantly enhanced.

[0020] Secondly, the tiger nuts are placed in a differentially rotating drum in the opposite direction, enabling them to quickly rub against the needle-shaped tools on the outer drum and the inner rolling rods. This unique design greatly accelerates the peeling speed, achieving a qualitative leap compared with the prior art.

[0021] Furthermore, the peeled skins can quickly emerge from the screen holes of the outer drum, effectively preventing the skins from mixing with the tiger nuts, thus ensuring the purity and high quality of the peeling effect and reducing the subsequent cleaning and screening processes.

[0022] Finally, the machine of the present utility model realizes a continuous operation mode of feeding from the top and discharging from the bottom, breaking through the limitations of the traditional intermittent operation, achieving an uninterrupted peeling process, further improving the production efficiency, and meeting the requirements of industrial large-scale production.

[0023] In summary, the present utility model effectively solves the problems of low efficiency and poor effect existing in the prior art of tiger nut peeling, providing a more efficient and high-quality peeling solution for the deep processing of tiger nuts. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] The accompanying drawings constituting a part of the present utility model are used to provide a further understanding of the present utility model. The schematic embodiments of the present utility model and their descriptions are used to explain the present utility model and do not constitute an improper limitation to the present utility model. In the drawings:

[0025] Figure 1 is a schematic diagram of the internal structure of a two-way rolling differential needle-type tiger nut peeling machine according to the present utility model;

[0026] Figure 2 is a schematic diagram of the detailed structure of a two-way rolling differential needle-type tiger nut peeling machine according to the present utility model;

[0027] Figure 3 is a schematic diagram of the overall structure of a two-way rolling differential needle-type tiger nut peeling machine according to the present utility model.

[0028] In the figures:

[0029] 1 - outer sieve cylinder, 2 - outer cylinder steel nails, 3 - outer cylinder sieve holes, 4 - central axis, 5 - steel rods, 6 - steel rod steel nails, 7 - support rollers, 8 - outer cylinder motor, 9 - outer cylinder gear ring, 10 - feed inlet, 11 - central axis pulley, 12 - central axis motor, 13 - support frame, 14 - debris discharge port, 15 - finished product discharge port. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0030] The following will clearly and completely elaborate on the technical solutions in the embodiments of the present utility model in conjunction with the accompanying drawings in the embodiments of the present utility model. It should be noted that, without conflict, the embodiments in the present utility model and the features in the embodiments can be combined with each other. The described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments.

[0031] See Figures 1-3 Describing this embodiment, a two-way rolling differential needle-piercing type Cyperus esculentus peeling machine, which includes an outer sieve cylinder 1 and a central shaft 4. The outer sieve cylinder 1 is of a sieve mesh structure, with a number of outer cylinder sieve holes 3 formed on its surface. A number of outer cylinder steel nails 2 are arranged in an array on the outer sieve cylinder 1. The outer cylinder steel nails 2 face the inside of the outer sieve cylinder 1. A number of steel rod steel nails 6 are arranged axially on the central shaft 4. A number of steel rods 5 are provided on the steel rod steel nails 6. The central shaft 4 is arranged at the axis of the outer sieve cylinder 1. Both the outer sieve cylinder 1 and the central shaft 4 are respectively connected to a driving device, and the driving device drives the outer sieve cylinder 1 and the central shaft 4 to rotate in opposite directions with a differential speed.

[0032] The driving device includes an outer cylinder motor 8 and a central shaft motor 12. The outer cylinder motor 8 is connected to the outer sieve cylinder 1 through an outer cylinder transmission mechanism. The central shaft motor 12 is connected to the central shaft 4 through a central shaft transmission mechanism. The outer cylinder transmission mechanism is an outer cylinder gear ring 9 and a driving gear. The outer cylinder gear ring 9 is arranged outside the outer sieve cylinder 1. The driving gear is connected to the output end of the outer cylinder motor 8, and the driving gear meshes with the outer cylinder gear ring 9. The central shaft transmission mechanism includes a central shaft pulley 11, a motor pulley and a transmission belt. One end of the central shaft 4 is connected to the central shaft pulley 11. The motor pulley is connected to the output end of the central shaft motor 12. The central shaft pulley 11 and the motor pulley are connected through a transmission belt.

[0033] Both sides of the outer sieve cylinder 1 and the central shaft 4 are rotatably connected to a frame. The frame is arranged on a support frame 13. Support rollers 7 are symmetrically arranged on the support frame 13. The support rollers 7 are in rolling contact with the outside of the outer sieve cylinder 1. One side of the outer sieve cylinder 1 is connected to a feed inlet 10, and the other side is connected to a finished product discharge port 15. A debris discharge port 14 is arranged below the outer sieve cylinder 1.

[0034] The setting interval of the outer cylinder steel nails 2 is 2 cm to prevent the Cyperus esculentus from being squeezed between two outer cylinder steel nails 2. The length of the outer cylinder steel nails 2 is 1 cm. The outer sieve cylinder 1 is of a cylindrical structure, with a length of 2 meters and a circumference of 1 meter. The length of the central shaft 4 is 2 meters and the diameter is 5 cm. The several steel rod steel nails 6 are arranged at equal intervals, with an interval distance of 4 cm. The length of the steel rod steel nails 6 is 12 cm. A steel rod 5 is arranged every 2 cm on the steel rod steel nails 6. The diameter of the steel rod 5 is 4 mm and the exposed length is 1 cm.

[0035] SeeFigures 1-3 In this embodiment, a two-way rolling differential needle-type Cyperus esculentus peeling machine includes an outer sieve cylinder 1 and a central shaft 4. The outer sieve cylinder 1 is of a sieve mesh structure, with a number of outer cylinder sieve holes 3 formed on its surface, and inward-facing outer cylinder steel nails 2 arranged in an array, with a spacing of 2 cm and a length of 1 cm. The outer sieve cylinder 1 is a cylindrical structure with a length of 2 meters and a circumference of 1 meter. The central shaft 4 has a length of 2 meters and a diameter of 5 cm, and a number of steel rods 5 arranged axially thereon are fixed by steel rod steel nails 6 arranged at equal intervals (spacing of 4 cm). The steel rod steel nails 6 have a length of 12 cm, the steel rods 5 have a diameter of 4 mm, and 1 cm is exposed, with one provided every 2 cm.

[0036] Both sides of the outer sieve cylinder 1 and the central shaft 4 are rotatably connected to the machine frame, the machine frame is arranged on a support frame 13, and support rollers 7 that are in rolling contact with the outer side of the outer sieve cylinder 1 are symmetrically arranged on the support frame 13. One side of the outer sieve cylinder 1 is connected to a feed inlet 10, the other side is connected to a finished product discharge port 15, and a debris discharge port 14 is provided below.

[0037] The driving device includes an outer cylinder motor 8 and a central shaft motor 12. The outer cylinder motor 8 is connected to the outer sieve cylinder 1 through an outer cylinder transmission mechanism. The outer cylinder transmission mechanism is an outer cylinder gear ring 9 and a driving gear. The outer cylinder gear ring 9 is arranged on the outer side of the outer sieve cylinder 1, and the driving gear is connected to and meshes with the output end of the outer cylinder motor 8. The central shaft motor 12 is connected to the central shaft 4 through a central shaft transmission mechanism. The central shaft transmission mechanism includes a central shaft pulley 11, a motor pulley, and a transmission belt. One end of the central shaft 4 is connected to the central shaft pulley 11, the motor pulley is connected to the output end of the central shaft motor 12, and the central shaft pulley 11 is connected to the motor pulley through the transmission belt. The outer sieve cylinder 1 and the central shaft 4 are driven by the driving device to rotate in a differential reverse direction.

[0038] The working process and principle of the present utility model are as follows:

[0039] First, the Cyperus esculentus to be peeled is fed into the outer sieve cylinder 1 from the feed inlet 10. The outer cylinder motor 8 and the central shaft motor 12 respectively drive the outer sieve cylinder 1 and the central shaft 4 to rotate in a differential reverse direction.

[0040] After the Cyperus esculentus enters the outer sieve cylinder 1, it is in an environment of differential reverse rotation and quickly contacts and rubs against the outer cylinder steel nails 2 on the inner wall of the outer sieve cylinder 1, as well as the steel rod steel nails 6 and steel rods 5 on the central shaft 4. The increased cutting tools and the enlarged tool surface area enable the Cyperus esculentus to be cut at a faster speed.

[0041] During the repeated rubbing process, the skin of the Cyperus esculentus is quickly peeled off. The peeled skin can quickly expose through the outer cylinder sieve holes 3 on the outer sieve cylinder 1 and be discharged from the debris discharge port 14 to prevent the skin from mixing in the Cyperus esculentus and affecting the peeling effect.

[0042] The Cyperus esculentus after peeling treatment is finally discharged from the finished product discharge port 15, realizing continuous operation of feeding from above and discharging from below.

[0043] The manufacturing process of a two-way rolling differential needle-piercing type Cyperus esculentus peeling machine according to the present utility model is as follows:

[0044] First, a 1 cm long outer cylinder steel nail 2 is arranged every 2 cm on a 1 m × 2 m screen plate, and then the screen plate is rolled into a 2 m long cylinder along the inner direction of the outer cylinder steel nail 2 to form an outer screen cylinder 1. Then, a steel rod steel nail 6 is welded three-dimensionally every 4 cm around a 2 m long and 5 cm thick central shaft 4, and a 1 cm long and 4 mm diameter steel rod 5 is inserted through the steel rod steel nail 6 every 2 cm. Finally, the central shaft 4 provided with the steel rod steel nail 6 is combined with the outer screen cylinder 1 provided with the outer cylinder steel nail 2 and the outer screen holes 3. The central shaft 4 is arranged at the axis of the outer screen cylinder 1, and each of the outer screen cylinder 1 and the central shaft 4 is provided with a motor, and the motors rotate in reverse with a differential speed, so that the Cyperus esculentus repeatedly rubs against the outer cylinder steel nail 2 and the steel rod steel nail 6 in the outer screen cylinder 1 to achieve the peeling effect.

[0045] The embodiments of the present utility model disclosed above are only used to help explain the present utility model. The embodiments do not describe all the details in detail, nor do they limit the present utility model to the specific embodiments described. According to the content of this specification, many modifications and changes can be made. These embodiments are selected and specifically described in this specification to better explain the principle and practical application of the present utility model, so that those skilled in the relevant technical field can well understand and utilize the present utility model.

Claims

1. A bidirectional rolling differential speed needle-piercing cyperus juncea peeling machine, characterized in that: The invention comprises an outer sieve drum (1) and a central shaft (4); the outer sieve drum (1) is a sieve structure, and a plurality of outer sieve holes (3) are provided on the surface of the outer sieve drum (1); a plurality of outer sieve steel nails (2) are arranged in an array on the outer sieve drum (1), and the outer sieve steel nails (2) face the inside of the outer sieve drum (1); a plurality of steel rod steel nails (6) are arranged axially on the central shaft (4), and a plurality of steel rods (5) are arranged on the steel rod steel nails (6); the central shaft (4) is arranged at the axis of the outer sieve drum (1); the outer sieve drum (1) and the central shaft (4) are respectively connected to a driving device, and the driving device drives the outer sieve drum (1) and the central shaft (4) to rotate in opposite directions at differential speeds.

2. The bidirectional rolling differential speed needle-piercing cyperus husking machine according to claim 1, characterized in that: The driving device comprises an outer cylinder motor (8) and a middle shaft motor (12); the outer cylinder motor (8) is connected to the outer screen cylinder (1) via an outer cylinder transmission mechanism, and the middle shaft motor (12) is connected to the middle shaft (4) via a middle shaft transmission mechanism.

3. The bidirectional rolling differential speed needle-piercing cyperus juncea peeling machine according to claim 2, characterized in that: The outer cylinder transmission mechanism comprises an outer cylinder gear ring (9) and a driving gear. The outer cylinder gear ring (9) is arranged outside the outer sieve cylinder (1). The driving gear is connected to the output end of the outer cylinder motor (8). The driving gear is meshed with the outer cylinder gear ring (9).

4. The bidirectional rolling differential speed needle-piercing cyperus juncea peeling machine according to claim 2, characterized in that: The central axis transmission mechanism comprises a central axis pulley (11), a motor pulley and a transmission belt; one end of the central axis (4) is connected to the central axis pulley (11); the motor pulley is connected to the output end of the central axis motor (12); and the central axis pulley (11) and the motor pulley are connected via a transmission belt.

5. The bidirectional rolling differential speed needle-piercing cyperus juncea peeling machine according to claim 1, characterized in that: The outer sieve drum (1) and both sides of the central shaft (4) are rotatably connected to a frame, and the frame is arranged on a supporting frame (13).

6. The bidirectional rolling differential speed needle-piercing cyperus husking machine according to claim 5, characterized in that: Support rollers (7) are symmetrically arranged on the support frame (13), and the support rollers (7) are in rolling contact with the outer side of the outer screen drum (1).

7. The bidirectional rolling differential speed needle-piercing cyperus husking machine according to claim 1, characterized in that: One side of the outer sieve cylinder (1) is connected to a feed port (10), and the other side is connected to a finished product discharge port (15).

8. The bidirectional rolling differential speed needle-piercing cyperus husking machine according to claim 1, characterized in that: A debris discharge port (14) is provided below the outer sieve cylinder (1).

9. The bidirectional rolling differential speed needle-piercing cyperus husking machine according to claim 1, characterized in that: The outer cylinder steel nails (2) are arranged at intervals of 2 cm and have a length of 1 cm. The outer sieve cylinder (1) is a cylindrical structure with a length of 2 meters and a circumference of 1 meter.

10. The bidirectional rolling differential speed needle-piercing cyperus juncea peeling machine according to claim 1, characterized in that: The central axis (4) is 2 meters long and 5 cm in diameter. The plurality of steel rods and steel nails (6) are arranged at equal intervals with a spacing of 4 cm. The length of the steel rods and steel nails (6) is 12 cm. A steel rod (5) is arranged on the steel rods and steel nails (6) at intervals of 2 cm. The diameter of the steel rods (5) is 4 mm and the exposed length is 1 cm.