Full-automatic wire hooking device

Abstract

The utility model provides a full-automatic thread hooking device, which relates to the technical field of shuttlecock production and comprises a workbench, supporting legs are fixedly connected to four edges of the bottom of the workbench, a connecting frame is fixedly connected to the bottoms of the supporting legs, a stabilizing seat is fixedly connected to the bottom of the connecting frame, thread hooking components are arranged on two sides of the top of the workbench, and the stabilizing seat is fixedly connected to the top of the workbench. Fixing supporting plates are fixedly connected to the two sides of the top of the workbench, a second air cylinder is fixedly mounted in the middle of each fixing supporting plate, meanwhile, a second telescopic rod is fixedly connected to the driving end of each second air cylinder, a mounting column is fixedly connected to the end of each second telescopic rod, and a mounting protruding block is fixedly connected to one end of the outer side of each mounting column. Meanwhile, a mounting groove is formed in the mounting convex block, an electromagnetic block is fixedly mounted in the mounting groove, and by arranging the thread hooking assembly, a worn crochet hook can be conveniently replaced, operation is easy, the downtime is shortened, and the production efficiency of badminton balls cannot be affected.

Description

Technical Field

[0001] The utility model belongs to the technical field of badminton production, and more specifically, particularly relates to a full-automatic wire-hooking device. Background Art

[0002] With the improvement of living standards, more and more people begin to do physical exercise. Playing badminton is not only economical, easy to learn, and highly interesting, but also has low requirements for venues, and is favored by quite a lot of people. When badminton is produced, it generally goes through processes such as material selection - feather insertion - wire hooking - glue rolling - inspection - packaging, etc. Among them, the wire-hooking process is to use sewing technology to sew between feathers, so as to increase the overall stability of the feathers and ensure the outward expansion degree of the feathers; however, the existing full-automatic wire-hooking device will cause the hook needles to be worn under high-frequency work, so the hook needles need to be replaced frequently. And the current full-automatic wire-hooking device is more cumbersome to operate when replacing the hook needles, and the downtime is longer, reducing the production efficiency. Content of the Utility Model

[0003] In order to solve the above technical problems, the embodiments of the present disclosure relate to a full-automatic wire-hooking device to solve the problem that the hook needles of the full-automatic wire-hooking device are worn under high-frequency work, so the hook needles need to be replaced frequently. Through the setting of the wire-hooking assembly, not only can the feathers be sewn together, but also when the hook needles are worn and need to be replaced, it is convenient to replace them, the operation is simple, the downtime is reduced, and the production efficiency of badminton will not be affected.

[0004] A full-automatic wire-hooking device of the utility model is achieved by the following specific technical means:

[0005] In the first aspect of the present disclosure, a full-automatic wire-hooking device is provided, which specifically includes a workbench;

[0006] At the four sides of the bottom of the workbench, support legs are fixedly connected, and at the bottom of the support legs, a connecting frame is fixedly connected. At the same time, at the bottom of the connecting frame, a stabilizing base is fixedly connected. On both sides of the top of the workbench, a thread-hooking assembly is provided. The thread-hooking assembly includes a fixed support plate, a second cylinder, a second telescopic rod, a mounting post, a mounting convex block, a mounting groove, an electromagnetic block, a fixed vertical rod, a spring, a magnet, a sliding support hole, a locking plug, a hook needle, and a locking socket. On both sides of the top of the workbench, fixed support plates are fixedly connected, and in the middle of the fixed support plates, a second cylinder is fixedly installed. At the same time, the driving end of the second cylinder is fixedly connected to a second telescopic rod. The end of the second telescopic rod is fixedly connected to a mounting post, and at the outer end of the mounting post, a mounting convex block is fixedly connected. At the same time, a mounting groove is formed inside the mounting convex block. Inside the mounting groove, an electromagnetic block is fixedly installed, and at the bottom of the electromagnetic block, a fixed vertical rod is fixedly connected. At the same time, a spring is sleeved on the outer side of the fixed vertical rod. At the bottom of the electromagnetic block, there is a magnet, and a sliding support hole is formed in the magnet. At the same time, the magnet is slidably installed on the outer side of the fixed vertical rod through the sliding support hole. On one side of the magnet, a locking plug is fixedly connected, and a hook needle is installed inside the mounting post. A locking socket is formed on the hook needle. At the same time, the locking plug is inserted into the locking socket.

[0007] In at least some embodiments, on one side of the top of the workbench, a pressing mechanism is provided. The pressing mechanism includes a connecting bracket, a fixed convex block, a vertical plate, a guiding groove, a first cylinder, a first telescopic rod, a moving plate, a guiding block, and an upper die. On one side of the top of the workbench, a connecting bracket is fixedly installed, and on one side of the top of the connecting bracket, a fixed convex block is fixedly connected. At the same time, on both sides of the bottom of the fixed convex block, vertical plates are fixedly connected. A guiding groove is formed in the middle of the vertical plate, and on the top of the fixed convex block, a first cylinder is fixedly installed. At the same time, the driving end of the first cylinder is fixedly connected to a first telescopic rod. In the middle of the vertical plate, there is a moving plate, and on both sides of the moving plate, guiding blocks are fixedly connected. At the same time, the guiding blocks are fitted and slidably installed in the guiding groove. The end of the first telescopic rod is fixedly connected to the top of the moving plate, and in the middle of the bottom of the moving plate, an upper die is fixedly connected.

[0008] In at least some embodiments, on the top of the workbench, an intermittent rotation mechanism is provided. The intermittent rotation mechanism includes a fixed cylinder, a first motor, a driving belt shaft, a rotating disk, and a rotating ring groove. On the top of the workbench, a fixed cylinder is fixedly connected, and inside the fixed cylinder, a first motor is fixedly installed. At the same time, the driving end of the first motor is fixedly connected to a driving belt shaft. On the top of the fixed cylinder, there is a rotating disk, and the driving belt shaft is fixedly connected to the rotating disk. At the same time, a rotating ring groove is formed at the through-hole of the rotating disk.

[0009] In at least some embodiments, the intermittent rotation mechanism further includes a lower mold, a rotating convex ring, a supporting ball, a fixed sleeve, and a second motor. A lower mold is provided in the through hole of the rotating disk, and a rotating convex ring is fixedly connected to the outer side of the lower mold. At the same time, the rotating convex ring is rotatably installed in the rotating ring groove. A supporting ball is fixedly connected to the middle of the lower mold, and a fixed sleeve is installed at the bottom of the lower mold. A second motor is fixedly installed inside the fixed sleeve, and the driving end of the second motor is fixedly connected to the lower mold.

[0010] In at least some embodiments, a taking mechanism is provided on one side of the top of the workbench. The taking mechanism includes a fixed bracket, a third motor, a robotic arm, and a gripper. A fixed bracket is fixedly connected to one side of the top of the workbench, and a third motor is fixedly installed in the middle of the top of the fixed bracket. The driving end of the third motor is fixedly connected to the robotic arm, and a gripper is fixedly connected to the end of the robotic arm.

[0011] In at least some embodiments, a storage box is provided on one side of the fixed bracket.

[0012] The present utility model provides a fully automatic thread-hooking device, and its beneficial effects are as follows:

[0013] 1. By providing a thread-hooking component, through the cooperation of a mounting bump, a mounting groove, an electromagnetic block, a fixed vertical rod, a spring, a magnet, a sliding support hole, a locking jack, and a locking hole, it is convenient to replace a worn hook needle. The operation is simple, the downtime is reduced, and the production efficiency of badminton will not be affected. Description of the Drawings

[0014] Figure 1 is a schematic structural diagram of the present utility model.

[0015] Figure 2 is a schematic diagram of the pressing mechanism of the present utility model.

[0016] Figure 3 is a schematic cross-sectional structural diagram of the intermittent rotation mechanism of the present utility model.

[0017] Figure 4 is a schematic diagram of the thread-hooking component of the present utility model.

[0018] Figure 5 is an enlarged schematic diagram of a partial structure of the thread-hooking component of the present utility model.

[0019] Figure 6 is a schematic diagram of the taking mechanism and the storage box structure of the present utility model.

[0020] In the figure, the corresponding relationship between the component names and the drawing reference numerals is as follows:

[0021] 1. Workbench;

[0022] 101. Support leg; 1011. Connection frame; 1012. Stabilizing base;

[0023] 2. Pressing mechanism;

[0024] 201. Connection bracket; 2011. Fixed bump; 2012. Vertical plate; 2013. Guide groove;

[0025] 202. First cylinder; 2021. First telescopic rod; 2022. Moving plate; 2023. Guide block;

[0026] 203. Upper die;

[0027] 3. Intermittent rotation mechanism;

[0028] 301. Fixed cylinder;

[0029] 302. First motor; 3021. Driving belt shaft; 3022. Rotating disk; 3023. Rotating ring groove;

[0030] 303. Lower die; 3031. Rotating convex ring; 3032. Supporting ball; 3033. Fixed sleeve; 3034. Second motor;

[0031] 4. Thread-hooking assembly;

[0032] 401. Fixed support plate;

[0033] 402. Second cylinder; 4021. Second telescopic rod; 4022. Mounting column; 4023. Mounting

[0034] bump;

[0035] 403. Mounting groove; 4031. Electromagnetic block; 4032. Fixed vertical rod; 4033. Spring; 4034. Magnet; 4035. Sliding support hole; 4036. Locking insert block;

[0036] 404. Hook needle; 4041. Locking jack;

[0037] 5. Taking mechanism;

[0038] 501. Fixed support;

[0039] 502. Third motor; 5021. Manipulator; 5022. Claw;

[0040] 6. Storage box. Detailed implementation manners

[0041] The following further describes in detail the implementation manners of the present utility model in conjunction with the accompanying drawings and embodiments. The following embodiments are used to illustrate the present utility model, but cannot be used to limit the scope of the present utility model.

[0042] Example 1: As shown in the attached Figure 1 to the attached Figure 6 as follows:

[0043] The present utility model provides a fully automatic thread hooking device, including a workbench 1;

[0044] At the four sides of the bottom of the workbench 1, there are support legs 101 fixedly connected, and at the bottom of the support legs 101, there is a connecting frame 1011 fixedly connected. At the same time, at the bottom of the connecting frame 1011, there is a stabilizing base 1012 fixedly connected. On both sides of the top of the workbench 1, there is a thread-hooking assembly 4. The thread-hooking assembly 4 includes a fixed support plate 401, a second cylinder 402, a second telescopic rod 4021, a mounting column 4022, a mounting convex block 4023, a mounting groove 403, an electromagnet 4031, a fixed vertical rod 4032, a spring 4033, a magnet 4034, a sliding support hole 4035, a locking plug 4036, a hook needle 404, and a locking socket 4041. On both sides of the top of the workbench 1, there are fixed support plates 401 fixedly connected, and in the middle of the fixed support plate 401, there is a second cylinder 402 fixedly installed. At the same time, the driving end of the second cylinder 402 is fixedly connected with a second telescopic rod 4021. The end of the second telescopic rod 4021 is fixedly connected with a mounting column 4022. And at the outer end of the mounting column 4022, there is a mounting convex block 4023 fixedly connected. At the same time, inside the mounting convex block 4023, there is a mounting groove 403. Inside the mounting groove 403, there is an electromagnet 4031 fixedly installed. And at the bottom of the electromagnet 4031, there is a fixed vertical rod 4032 fixedly connected. At the same time, a spring 4033 is sleeved on the outer side of the fixed vertical rod 4032. At the bottom of the electromagnet 4031, there is a magnet 4034. And on the magnet 4034, there is a sliding support hole 4035. At the same time, the magnet 4034 is slidably installed on the outer side of the fixed vertical rod 4032 through the sliding support hole 4035. On one side of the magnet 4034, there is a locking plug 4036 fixedly connected. And inside the mounting column 4022, there is a hook needle 404 installed. And on the hook needle 404, there is a locking socket 4041. At the same time, the locking plug 4036 is inserted into the locking socket 4041. By starting the second cylinders 402 on both sides to drive the second telescopic rods 4021 to expand and contract, the second telescopic rods 4021 drive the mounting columns 4022 to expand and contract. Thus, the mounting columns 4022 cooperate with the hook needles 404 to hook the lines of the badminton. When the hook needles 404 work at high frequency for a long time, the hook needles 404 will be worn. Therefore, they need to be replaced. At this time, the electromagnet 4031 can be started to drive the magnet 4034 to move under the principle of opposite poles attracting each other. Thus, the magnet 4034 drives the locking plug 4036 to disengage from the locking socket 4041. Thus, the hook needle 404 can be removed. Insert a new hook needle 404 into the mounting column 4022. Then turn off the electromagnet 4031. Because when the magnet 4034 moves, it squeezes the spring 4033 on the outer side of the fixed vertical rod 4032, causing the spring 4033 to produce elastic deformation. When the spring 4033 loses the pressure of the magnet 4034, it releases the elastic force, thus pushing the magnet 4034 to move. Thus, the magnet 4034 drives the locking plug 4036 to reset and be inserted into the locking socket 4041, that is, the replacement is completed. It is convenient to replace the worn hook needles 404 when needed. The operation is simple, the downtime is reduced, and the production efficiency of badminton will not be affected.

[0045] Example 2: On the basis of Example 1, as Figure 2 shown, a pressing mechanism 2 is provided on one side of the top of the workbench 1. The pressing mechanism 2 includes a connecting bracket 201, a fixed convex block 2011, a vertical plate 2012, a guiding groove 2013, a first air cylinder 202, a first telescopic rod 2021, a moving plate 2022, a guiding block 2023 and an upper die 203. A connecting bracket 201 is fixedly installed on one side of the top of the workbench 1, and a fixed convex block 2011 is fixedly connected to one side of the top of the connecting bracket 201. At the same time, vertical plates 2012 are fixedly connected to both sides of the bottom of the fixed convex block 2011. A guiding groove 2013 is formed in the middle of the vertical plate 2012. A first air cylinder 202 is fixedly installed on the top of the fixed convex block 2011. At the same time, the driving end of the first air cylinder 202 is fixedly connected to a first telescopic rod 2021. A moving plate 2022 is arranged in the middle of the vertical plate 2012. Guiding blocks 2023 are fixedly connected to both sides of the moving plate 2022. At the same time, the guiding blocks 2023 are fitted and slidably installed in the guiding groove 2013. The end of the first telescopic rod 2021 is fixedly connected to the top of the moving plate 2022. The middle of the bottom of the moving plate 2022 is fixedly connected to an upper die 203. By starting the first air cylinder 202 to drive the first telescopic rod 2021 to extend, the first telescopic rod 2021 pushes the moving plate 2022 to move, so that the moving plate 2022 drives the upper die 203 to abut against the ball part of the badminton.

[0046] Example 3: On the basis of Example 1 and Example 2, as Figure 3As shown in the figure, an intermittent rotation mechanism 3 is provided on the top of the workbench 1. The intermittent rotation mechanism 3 includes a fixed cylinder 301, a first motor 302, a driving belt shaft 3021, a rotating disk 3022 and a rotating ring groove 3023. A fixed cylinder 301 is fixedly connected to the top of the workbench 1, and a first motor 302 is fixedly installed inside the fixed cylinder 301. At the same time, the driving end of the first motor 302 is fixedly connected to a driving belt shaft 3021. A rotating disk 3022 is provided on the top of the fixed cylinder 301, and the driving belt shaft 3021 is fixedly connected to the rotating disk 3022. At the same time, a rotating ring groove 3023 is provided at the through hole of the rotating disk 3022. The intermittent rotation mechanism 3 further includes a lower mold 303, a rotating convex ring 3031, a supporting ball 3032, a fixed sleeve 3033 and a second motor 3034. A lower mold 303 is provided in the through hole of the rotating disk 3022, and a rotating convex ring 3031 is fixedly connected to the outer side of the lower mold 303. At the same time, the rotating convex ring 3031 is rotatably installed in the rotating ring groove 3023. A supporting ball 3032 is fixedly connected to the middle of the lower mold 303, and a fixed sleeve 3033 is installed at the bottom of the lower mold 303. A second motor 3034 is fixedly installed inside the fixed sleeve 3033. At the same time, the driving end of the second motor 3034 is fixedly connected to the lower mold 303. Place the badminton into the lower mold 303, and then start the first motor 302 to drive the driving belt shaft 3021 to rotate, and then the driving belt shaft 3021 drives the rotating disk 3022 to rotate intermittently, so that each group of badminton can be hooked. When hooking the line, start the second motor 3034 to drive the lower mold 303 to rotate at a constant speed, so that the lower mold 303 drives the badminton to rotate, so as to cooperate with the hooking component 4 to hook the entire circle of the badminton.

[0047] Embodiment 4: On the basis of Embodiment 1, Embodiment 2 and Embodiment 3, as Figure 6 shown, a taking mechanism 5 is provided on one side of the top of the workbench 1. The taking mechanism 5 includes a fixed bracket 501, a third motor 502, a robotic arm 5021 and a gripper 5022. A fixed bracket 501 is fixedly connected to one side of the top of the workbench 1, and a third motor 502 is fixedly installed in the middle of the top of the fixed bracket 501. The driving end of the third motor 502 is fixedly connected to a robotic arm 5021. At the same time, a gripper 5022 is fixedly connected to the end of the robotic arm 5021. A storage box 6 is provided on one side of the fixed bracket 501. The badminton with the line hooked is transported to the rightmost side of the rotating disk 3022 by the intermittent rotation mechanism 3. At this time, start the third motor 502 to drive the robotic arm 5021 to rotate 90 degrees, so that the robotic arm 5021 rotates to the top of the badminton, and then pick up the badminton by the gripper 5022. Then rotate the robotic arm 5021 back 90 degrees to reset by the third motor 502, and then control the gripper 5022 to release the badminton, so that the badminton falls into the storage box 6.

[0048] The specific usage method and function of this embodiment:

[0049] In the present utility model, first, the badminton is placed into the lower mold 303. Then, by starting the first motor 302 to drive the driving belt shaft 3021 to rotate, and further the driving belt shaft 3021 drives the rotating disk 3022 to rotate intermittently, so as to transport the badminton to the leftmost side of the rotating disk 3022. Then, start the first cylinder 202 to drive the first telescopic rod 2021 to extend, so that the first telescopic rod 2021 pushes the moving plate 2022 to move, and thus the moving plate 2022 drives the upper mold 203 to press against the ball part of the badminton. Then, by starting the second cylinders 402 on both sides to drive the second telescopic rods 4021 to expand and contract, the second telescopic rods 4021 drive the mounting columns 4022 to expand and contract, and thus the mounting columns 4022 cooperate with the crochet needles 404 to hook the two places of the badminton. When hooking the line, at the same time, cooperate with the second motor 3034 to drive the lower mold 303 to rotate at a constant speed, so that the lower mold 303 drives the badminton to rotate, and thus cooperate with the line-hooking assembly 4 to hook the whole circle of the badminton. After the line-hooking is completed, the first motor 302 drives the rotating disk 3022 to hook the next group of badminton. When the badminton with the line-hooking completed rotates to the rightmost side of the rotating disk 3022, at this time, start the third motor 502 to drive the robotic arm 5021 to rotate 90 degrees, so that the robotic arm 5021 rotates to the top of the badminton. Then, clamp the badminton by the clamping jaws 5022. Then, rotate the robotic arm 5021 back 90 degrees to reset by the third motor 502, and further control the clamping jaws 5022 to release the badminton, so that the badminton falls into the storage box 6.

Claims

1. A fully automatic thread hooking device, comprising a workbench (1); The four sides of the bottom of the workbench (1) are fixedly connected with support legs (101), and the bottom of the support legs (101) is fixedly connected with a connection frame (1011), and the bottom of the connection frame (1011) is fixedly connected with a stabilizing seat (1012). The top two sides of the workbench (1) are provided with line hooking components (4), characterized in that: The hooking assembly (4) comprises a fixed support plate (401), a second cylinder (402), a second telescopic rod (4021), a mounting column (4022), a mounting protrusion (4023), a mounting groove (403), an electromagnetic block (4031), a fixed vertical rod (4032), a spring (4033), a magnet (4034), a sliding support hole (4035), a locking plug block (4036), a hook needle (404) and a locking plug hole (4041). The top two sides of the workbench (1) are fixedly connected with the fixed support plate (401), and the middle of the fixed support plate (401) is fixedly installed with the second cylinder (402), and the driving end of the second cylinder (402) is fixedly connected with the second telescopic rod (4021), the end of the second telescopic rod (4021) is fixedly connected with the mounting column (4022), and the outer end of the mounting column (4022) is fixedly connected with the mounting protrusion (4023), and the The mounting protrusion (4023) is provided with a mounting groove (403) inside, an electromagnetic block (4031) is fixedly installed inside the mounting groove (403), and a fixed vertical rod (4032) is fixedly connected to the bottom of the electromagnetic block (4031), and a spring (4033) is sleeved on the outer side of the fixed vertical rod (4032), and a magnet (4034) is provided at the bottom of the electromagnetic block (4031), and a sliding support is provided on the magnet (4034). The mounting post (4022) has a hole (4035), and the magnet (4034) is slidably mounted on the outer side of the fixed vertical rod (4032) through the sliding support hole (4035), one side of the magnet (4034) is fixedly connected with a locking plug (4036), and a hook (404) is installed inside the mounting post (4022), and a locking plug hole (4041) is opened on the hook (404), and the locking plug block (4036) is inserted into the locking plug hole (4041).

2. A fully automatic thread hooking device as claimed in claim 1, characterized in that: A clamping mechanism (2) is provided on one side of the top of the workbench (1), and the clamping mechanism (2) comprises a connecting bracket (201), a fixed protrusion (2011), a vertical plate (2012), a guide groove (2013), a first cylinder (202), a first telescopic rod (2021), a movable plate (2022), a guide block (2023) and an upper mold (203). The connecting bracket (201) is fixedly installed on one side of the top of the workbench (1), and the top side of the connecting bracket (201) is fixedly connected to the fixed protrusion (2011), and the bottom sides of the fixed protrusion (2011) are fixedly connected to the vertical plates (2012), and the vertical plates (2012) are fixedly connected to the vertical plates (2012). A guide groove (2013) is provided at the middle of the vertical plate (2012), and a first cylinder (202) is fixedly installed on the top of the fixed protrusion (2011), and a first telescopic rod (2021) is fixedly connected to the driving end of the first cylinder (202), a movable plate (2022) is provided in the middle of the vertical plate (2012), and guide blocks (2023) are fixedly connected on both sides of the movable plate (2022), and the guide blocks (2023) are slidably installed in the guide groove (2013), an end of the first telescopic rod (2021) is fixedly connected to the top of the movable plate (2022), and an upper mold (203) is fixedly connected to the middle of the bottom of the movable plate (2022).

3. A fully automatic thread hooking device as claimed in claim 2, characterized in that: An intermittent rotating mechanism (3) is provided on the top of the workbench (1), and the intermittent rotating mechanism (3) comprises a fixed cylinder (301), a first motor (302), a driving belt shaft (3021), a rotating disk (3022) and a rotating annular groove (3023). The top of the workbench (1) is fixedly connected with the fixed cylinder (301), and the first motor (302) is fixedly installed inside the fixed cylinder (301), and the driving end of the first motor (302) is fixedly connected with the driving belt shaft (3021). The top of the fixed cylinder (301) is provided with a rotating disk (3022), and the driving belt shaft (3021) is fixedly connected to the rotating disk (3022), and a rotating annular groove (3023) is provided at the through hole of the rotating disk (3022).

4. A fully automatic thread hooking device as claimed in claim 3, characterized in that: The intermittent rotating mechanism (3) further comprises a lower die (303), a rotating convex ring (3031), a support ball (3032), a fixed sleeve (3033) and a second motor (3034); the lower die (303) is arranged in the through hole of the rotating disk (3022); the outer side of the lower die (303) is fixedly connected with a rotating convex ring (3031); the rotating convex ring (3031) is rotatably mounted in the rotating ring groove (3023); the middle of the lower die (303) is fixedly connected with a support ball (3032); the bottom of the lower die (303) is installed with a fixed sleeve (3033); the interior of the fixed sleeve (3033) is fixedly installed with a second motor (3034); the driving end of the second motor (3034) is fixedly connected to the lower die (303).

5. The fully automatic thread hooking device according to claim 1, characterized in that: A picking mechanism (5) is provided on one side of the top of the workbench (1), and the picking mechanism (5) comprises a fixed bracket (501), a third motor (502), a mechanical arm (5021) and a clamp (5022); the fixed bracket (501) is fixedly connected to one side of the top of the workbench (1), and the third motor (502) is fixedly installed at the middle of the top of the fixed bracket (501), and the driving end of the third motor (502) is fixedly connected to the mechanical arm (5021), and the end of the mechanical arm (5021) is fixedly connected to the clamp (5022).

6. A fully automatic thread hooking device as claimed in claim 5, characterized in that: A storage box (6) is provided on one side of the fixing bracket (501).

Images