Metal silicon smelting, impurity removing and filtering device

By designing a metal silicon smelting and decontamination filter device, using stirring and filtration technology, the problem of impurity removal during the smelting process is solved, and the purity and smelting efficiency of metal silicon are improved.

CN223026928UActive Publication Date: 2025-06-27QINGLIU COUNTY BOXIN PHOTOELECTRIC MATERIAL CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422248668.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-13
Publication Date
2025-06-27
Estimated Expiration
2034-09-13

AI Technical Summary

Technical Problem

During the process of metal silicon smelting, the prior art is difficult to effectively remove impurities, resulting in the loss of silicon elements or insufficient refining purity, which brings losses to production.

Method used

Design a metal silicon smelting and impurity removal filter device, including a mixing mechanism and a filter mechanism. The mixing mechanism drives the rotation of the rotating shaft, fixed connecting rod and external gear through the motor, and fixes the stirring rod to achieve full stirring of the solution and uniform mixing of the flocculant. The filtering mechanism passes through the cylinder and the filter mesh to achieve effective separation of liquid and solid.

Benefits of technology

Through sufficient stirring and uniform mixing, the adequacy and purity of the reaction are improved, impurities are effectively removed, the loss of silicon elements is reduced, and the smelting efficiency is improved.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223026928U_ABST
    Figure CN223026928U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of metal silicon smelting impurity removal, and discloses a metal silicon smelting impurity removal filtering device which comprises a mixing mechanism, a filtering mechanism and a main body mechanism, the mixing mechanism is located at the top end of the main body mechanism, the filtering mechanism is located at the bottom end of the main body mechanism, and the mixing mechanism comprises a motor. A rotating shaft is fixedly connected to the outer wall of the motor, a fixed connecting rod is fixedly connected to the outer wall of the rotating shaft, an outer gear is rotatably connected to the inner wall of the fixed connecting rod, and a stirring rod is fixedly connected to the lower surface of the outer gear. When the motor is arranged to drive the rotating shaft and other mechanical parts to rotate, the stirring rod revolves along with the outer gear at the same time, so that a solution to be filtered in the mechanical equipment can be stirred, the mixing degree of the solution and a flocculating agent is increased, and the reaction is more sufficient.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of impurity removal in metal silicon smelting, in particular to an impurity removal and filtration device for metal silicon smelting. Background Art

[0002] "Metal silicon" (also known as industrial silicon in China) is a commodity name that emerged in the mid-1960s. Its emergence is related to the rise of the semiconductor industry. The international common practice is to divide commodity silicon into metal silicon and semiconductor silicon. Metal silicon is a product smelted from quartz and coke in an electric furnace. The content of the main component silicon element is about 98% (silicon content of 99.99% is also included in metal silicon), and the remaining impurities are iron, aluminum, calcium, etc. Semiconductor silicon is used to make high-purity metal silicon for semiconductor devices.

[0003] Metal silicon is often used to make semiconductors, alloys, and organosilicon polymer materials. It is a rare material. However, during the smelting and impurity removal processes, due to reasons such as insufficient reaction, the loss of silicon elements or insufficient purity of the refined product often occurs, causing certain losses to producers. Summary of the Utility Model

[0004] To solve the above technical problems, the utility model provides an impurity removal and filtration device for metal silicon smelting.

[0005] The utility model is realized by the following technical solutions: An impurity removal and filtration device for metal silicon smelting includes a mixing mechanism, a filtration mechanism, and a main body mechanism. The mixing mechanism is located at the top of the main body mechanism, and the filtration mechanism is located at the bottom of the main body mechanism.

[0006] The mixing mechanism includes a motor. The outer wall of the motor is fixedly connected with a rotating shaft. The outer wall of the rotating shaft is fixedly connected with a fixed connecting rod. The inner wall of the fixed connecting rod is rotatably connected with an outer gear. The lower surface of the outer gear is fixedly connected with a stirring rod.

[0007] Through the above technical solutions, the motor is fixedly connected to the rotating shaft, and the rotating shaft is driven to rotate by the motor. The rotating shaft is fixedly connected to the fixed connecting rod, and the fixed connecting rod is rotatably connected to the outer gear. Thus, the rotation of the rotating shaft drives the fixed connecting rod and the outer gear to rotate. By fixedly connecting the stirring rod to the lower surface of the outer gear, when the motor drives mechanical parts such as the rotating shaft to rotate, the stirring rod simultaneously revolves with the outer gear, thereby stirring the solution to be filtered inside the mechanical equipment, increasing the mixing degree of the solution and the flocculant, and making the reaction more sufficient.

[0008] As a further improvement of the above solution, the outer wall of the outer gear is meshed with an inner gear, and the outer wall of the inner gear is fixedly connected with a gear box.

[0009] Through the above technical solution, the external gear meshes with the internal gear. By setting the internal gear and the external gear to be meshed and connected, when the external gear is driven by equipment such as a motor to revolve, it drives itself to rotate by meshing with the internal gear through its outer wall. Thus, the stirring rod fixedly connected can be made to rotate. By making the stirring rod rotate while revolving, the degree of mixing is increased, enabling the reaction to be completed more fully, facilitating subsequent filtration work, and preventing the presence of impurities from affecting the purity.

[0010] As a further improvement of the above solution, a first fixing nut is threadedly connected to the outer wall of the motor.

[0011] Through the above technical solution, the motor is threadedly connected to the first fixing nut. By setting the first fixing nut to fixedly connect the motor to the outer wall of the spherical sealing cover, it is possible to prevent shaking and abnormal noises caused by the loosening of mechanical equipment during operation, and at the same time, the stability of the overall mechanical mechanism is increased.

[0012] As a further improvement of the above solution, the filtering mechanism includes a cylinder. A main body housing is fixedly connected to the outer wall of the cylinder. A discharge port is fixedly connected to the outer wall of the main body housing. A feed port is fixedly connected to the outer wall of the main body housing. A ball valve is rotatably connected to the inner wall of the feed port. A knob is fixedly connected to the outer wall of the ball valve.

[0013] Through the above technical solution, the feed port and the discharge port are respectively fixedly connected to the outer wall of the main body housing. By arranging ball valves inside the feed port and the discharge port, the feed and discharge are controlled by the ball valves. The ball valve is fixedly connected to the knob. By setting the knob to control the opening and closing of the ball valve, the raw materials are controlled to enter by opening the feed port and closing the discharge port during feeding, and vice versa during discharging.

[0014] As a further improvement of the above solution, a filter screen is fixedly connected to the outer wall of the cylinder.

[0015] Through the above technical solution, the cylinder is fixedly connected to the filter screen. By setting the filter screen to be inside the mechanical equipment and closely attached to the lower surface of the equipment, when the mechanical equipment completes the reaction and discharges the material, the cylinder controls the filter screen to move upward, so that the solid sediment in the liquid can be filtered out by adhering to the surface of the filter screen.

[0016] As a further improvement of the above solution, the main body mechanism includes a main body housing. A support frame is fixedly connected to the lower surface of the main body housing. A spherical sealing cover is fixedly connected to the upper surface of the main body housing.

[0017] Through the above technical solution, the main body housing is fixedly connected to the support frame. By setting the support frame to be fixedly connected to the main body housing, the stability of the overall mechanical structure is increased.

[0018] As a further improvement of the above solution, a flocculant inlet is fixedly connected to the outer wall of the spherical sealing cover, and a second fixing nut is threadedly connected to the inner wall of the spherical sealing cover.

[0019] Through the above technical solution, the spherical sealing cover is threadedly connected to the second fixing nut, and the spherical sealing cover is fixed on the upper surface of the main body housing by setting the second fixing nut, thereby increasing the sealing performance of the overall mechanical structure.

[0020] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0021] In the present utility model, a motor is fixedly connected to a rotating shaft, the rotating shaft is driven by the motor to rotate, a fixed connecting rod is fixedly connected to the rotating shaft, the fixed connecting rod is rotatably connected to an external gear, so that the fixed connecting rod and the external gear are driven to rotate by the rotation of the rotating shaft. A stirring rod is fixedly connected to the lower surface of the external gear. When the motor drives mechanical parts such as the rotating shaft to rotate, the stirring rod simultaneously revolves with the external gear, thereby stirring the solution to be filtered inside the mechanical equipment, increasing the mixing degree of the solution and the flocculant, making the reaction more sufficient. The external gear meshes with the internal gear, so that the external gear rotates both around its own axis and around the internal gear, enhancing the mixing effect of the stirring rod and further promoting the uniformity and sufficiency of the solution reaction. The motor is threadedly connected to the first fixing nut, and the motor is fixedly connected to the outer wall of the spherical sealing cover by setting the first fixing nut, thereby increasing the stability of the overall mechanical mechanism.

[0022] In the present utility model, a feed inlet and a discharge outlet are respectively fixedly connected to the outer wall of the main body housing. Ball valves are arranged inside the feed inlet and the discharge outlet, the feed and discharge are controlled by the ball valves, the ball valves are fixedly connected to knobs, and the on-off of the ball valves is controlled by setting the knobs, enabling the operator to conveniently and quickly control the opening and closing of the ball valves, ensuring the precise management of the materials during the feeding and discharging processes. A cylinder is fixedly connected to a filter screen. By setting the filter screen to closely adhere to the lower surface of the equipment inside the mechanical equipment, during the discharging stage, the cylinder controls the filter screen to move upward, so that the solid sediment in the liquid adheres to the surface of the filter screen, thereby effectively separating the liquid from the solid and improving the filtering efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 is a schematic diagram of the overall structure of the present utility model;

[0024] Figure 2 is a schematic diagram of the interior of the overall structure of the present utility model;

[0025] Figure 3 is a schematic diagram of the mixing mechanism of the present utility model;

[0026] Figure 4 is a schematic diagram of the dissection of the mixing mechanism of the present utility model;

[0027] Figure 5 This is a schematic diagram of the filtering mechanism of the present utility model.

[0028] Main symbol explanations:

[0029] 1. Mixing mechanism; 101. Motor; 102. First fixing nut; 103. Gearbox; 104. Rotating shaft; 105. Fixed connecting rod; 106. External gear; 107. Internal gear; 108. Stirring rod; 2. Filtering mechanism; 201. Cylinder; 202. Filter screen; 203. Feed inlet; 204. Discharge outlet; 205. Ball valve; 206. Knob; 3. Main body mechanism; 301. Outer wall of the main body; 302. Support frame; 303. Spherical sealing cover; 304. Second fixing nut; 305. Flocculant inlet. Specific implementation manners

[0030] Next, in combination with the accompanying drawings and specific implementation manners, the present utility model will be further described. It should be noted that, on the premise of no conflict, the following-described embodiments or technical features can be combined arbitrarily to form new embodiments.

[0031] Embodiment:

[0032] Please refer to Figures 1-5 , A metal silicon smelting impurity removal and filtering device in this embodiment includes a mixing mechanism 1, a filtering mechanism 2, and a main body mechanism 3. The mixing mechanism 1 is located at the top of the main body mechanism 3, and the filtering mechanism 2 is located at the bottom of the main body mechanism 3;

[0033] The mixing mechanism 1 includes a motor 101. The outer wall of the motor 101 is fixedly connected to a rotating shaft 104. The outer wall of the rotating shaft 104 is fixedly connected to a fixed connecting rod 105. The inner wall of the fixed connecting rod 105 is rotatably connected to an external gear 106. The lower surface of the external gear 106 is fixedly connected to a stirring rod 108.

[0034] The outer wall of the external gear 106 is meshed with an internal gear 107. The outer wall of the internal gear 107 is fixedly connected to a gearbox 103.

[0035] The outer wall of the motor 101 is threadedly connected to a first fixing nut 102.

[0036] The filtering mechanism 2 includes a cylinder 201. The outer wall of the cylinder 201 is fixedly connected to a main body housing 301. The outer wall of the main body housing 301 is fixedly connected to a discharge outlet 204. The outer wall of the main body housing 301 is fixedly connected to a feed inlet 203. The inner wall of the feed inlet 203 is rotatably connected to a ball valve 205. The outer wall of the ball valve 205 is fixedly connected to a knob 206.

[0037] The outer wall of the cylinder 201 is fixedly connected to a filter screen 202.

[0038] The main body mechanism 3 includes a main body housing 301. A support frame 302 is fixedly connected to the lower surface of the main body housing 301, and a spherical sealing cover 303 is fixedly connected to the upper surface of the main body housing 301.

[0039] A flocculant inlet 305 is fixedly connected to the outer wall of the spherical sealing cover 303, and a second fixing nut 304 is threadedly connected to the inner wall of the spherical sealing cover 303.

[0040] The implementation principle of a metal silicon smelting impurity removal and filtration device in the embodiment of the present application is as follows: The motor 101 is fixedly connected to the rotating shaft 104, and the rotating shaft 104 is driven to rotate by the motor 101. It is set that the rotating shaft 104 is fixedly connected to the fixed connecting rod 105, and the fixed connecting rod 105 is rotatably connected to the outer gear 106. When the rotating shaft 104 rotates, the fixed connecting rod 105 and the outer gear 106 are driven to rotate. By fixedly connecting the stirring rod 108 to the lower surface of the outer gear 106, when the motor 101 drives mechanical parts such as the rotating shaft 104 to rotate, the stirring rod 108 simultaneously revolves with the outer gear 106. It is set that the outer gear 106 meshes with the inner gear 107, so that the outer gear 106 rotates both revolutionarily and rotationally, enhancing the mixing effect of the stirring rod 108, promoting the uniform mixing of the solution and the flocculant, and improving the sufficiency of the reaction. The outer wall of the main body housing 301 is respectively fixedly connected with a feed inlet 203 and a discharge outlet 204. By arranging ball valves 205 inside the feed inlet 203 and the discharge outlet 204, the feeding and discharging are controlled by the ball valves 205. It is set that the ball valves 205 are fixedly connected with knobs 206, and the on-off of the ball valves 205 is controlled by setting the knobs 206, thereby realizing the precise control of the material inlet and outlet, ensuring the controllability and accuracy of the treatment process. The cylinder 201 is fixedly connected to the filter screen 202. By arranging the filter screen 202 closely attached to the lower surface of the equipment inside the mechanical equipment, the filter screen 202 moves upward during discharging, effectively separating the liquid and the solid, and improving the filtration efficiency.

[0041] The above implementation manners are only the preferred implementation manners of the present utility model and cannot be used to limit the scope of protection of the present utility model. Any non-substantial changes and substitutions made by those skilled in the art on the basis of the present utility model belong to the scope of protection required by the present utility model.

Claims

1. A metallic silicon smelting impurity removal and filtering device, characterized in that: It comprises a mixing mechanism (1), a filtering mechanism (2), and a main body mechanism (3), wherein the mixing mechanism (1) is located at the top end of the main body mechanism (3), and the filtering mechanism (2) is located at the bottom end of the main body mechanism (3); The mixing mechanism (1) comprises a motor (101), the outer wall of the motor (101) is fixedly connected to a rotating shaft (104), the outer wall of the rotating shaft (104) is fixedly connected to a fixed connecting rod (105), the inner wall of the fixed connecting rod (105) is rotatably connected to an external gear (106), and the lower surface of the external gear (106) is fixedly connected to a stirring rod (108).

2. A metallic silicon smelting impurity removal and filtering device as claimed in claim 1, characterized in that: The outer wall of the external gear (106) is meshingly connected with the internal gear (107), and the outer wall of the internal gear (107) is fixedly connected with the gear box (103).

3. A metallic silicon smelting impurity removal and filtering device as claimed in claim 1, characterized in that: The outer wall of the motor (101) is threadedly connected with a first fixing nut (102).

4. The metallic silicon smelting impurity removal and filtering device according to claim 1, characterized in that: The filtering mechanism (2) comprises a cylinder (201), the outer wall of the cylinder (201) is fixedly connected to a main body shell (301), the outer wall of the main body shell (301) is fixedly connected to a discharge port (204), the outer wall of the main body shell (301) is fixedly connected to a feed port (203), the inner wall of the feed port (203) is rotatably connected to a ball valve (205), and the outer wall of the ball valve (205) is fixedly connected to a knob (206).

5. A metallic silicon smelting impurity removal and filtering device as claimed in claim 4, characterized in that: The outer wall of the cylinder (201) is fixedly connected with a filter screen (202).

6. The metallic silicon smelting impurity removal and filtering device according to claim 1, characterized in that: The main body mechanism (3) comprises a main body shell (301), the lower surface of the main body shell (301) is fixedly connected to a support frame (302), and the upper surface of the main body shell (301) is fixedly connected to a spherical sealing cover (303).

7. A metallic silicon smelting impurity removal and filtering device as claimed in claim 6, characterized in that: The outer wall of the spherical sealing cover (303) is fixedly connected with a flocculant inlet (305), and the inner wall of the spherical sealing cover (303) is threadedly connected with a second fixing nut (304).