Sludge pyrohydrolysis waste gas deodorization device

By designing a sludge thermohydrolysis waste gas deodorization device, and using rotary tubes and air-distribution tubes to make the gas come into contact with the microbial liquid and activated carbon layer, the problem of insufficient deodorization in the prior art is solved, efficient deodorization and waste heat recovery are achieved, and emission standards are met.

CN223027078UActive Publication Date: 2025-06-27SHAANXI LINGTONG KANGYA INFORMATION TECH CO LTD
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Patent Information

Application Number
CN202421864583.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-02
Publication Date
2025-06-27
Estimated Expiration
2034-08-02

AI Technical Summary

Technical Problem

The foul-odor gas produced by the existing sludge thermohydrolysis process is insufficient to deodorize, and the conventional spray deodorization method is single, making it difficult to meet emission standards.

Method used

A sludge thermohydrolysis waste gas deodorization device is designed. After sucking gas by a fan, the gas is brought into contact with the microbial liquid and the activated carbon layer through a rotary tube and a gas distribution tube to achieve deodorization treatment, and the waste heat of the gas is recovered through the heat exchange tube.

Benefits of technology

The device significantly improves the deodorization efficiency of the exhaust gas through the combined deodorization treatment of microbial liquid and activated carbon layer, which can meet emission standards and improves energy efficiency through waste heat recovery.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a sludge pyrohydrolysis waste gas deodorization device, which relates to the field of waste gas treatment, and comprises a box body, an exhaust fan fixedly arranged at the top of the box body, a motor frame fixedly arranged at the top of the box body, a motor fixedly arranged in the motor frame, and a rotating pipe fixedly arranged at the output end of the motor and extending into the box body, an air inlet pipe is fixedly arranged at the output end of the exhaust fan, and the tail end of the air inlet pipe is connected with the pipe wall of the rotating pipe; a partition plate is horizontally and fixedly arranged on the upper side of the interior of the box body, a waste heat recovery area is arranged above the partition plate, heat exchange water is arranged in the waste heat recovery area, a deodorization area is arranged below the partition plate, microorganism liquid and an activated carbon layer are arranged in the deodorization area, and a heat exchange pipe is fixedly arranged on the pipe wall of the rotating pipe and located in the preheating recovery area. According to the utility model, a microorganism and activated carbon deodorization mode is adopted, so that the deodorization is thorough, the preheating and recycling functions are realized, and the sludge pyrohydrolysis waste gas can meet the emission standard.
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Description

Technical Field

[0001] The utility model relates to the field of waste gas treatment, in particular to a sludge hydrothermal hydrolysis waste gas deodorization device. Background Technique

[0002] At present, there are many processes and devices for sludge treatment and disposal. Among them, the hydrothermal hydrolysis process directly hydrolyzes sludge with high-temperature steam, and the generated malodorous gas is much greater than other processes.

[0003] When treating these malodorous gases, the spraying method is generally used for treatment. The spraying method is prone to the phenomenon of insufficient gas deodorization, and the conventional spraying deodorization method is relatively single, resulting in the discharged gas not meeting the emission standards. Therefore, a sludge hydrothermal hydrolysis waste gas deodorization device is proposed. Summary of the Utility Model

[0004] In view of the problems existing in the existing sludge hydrothermal hydrolysis waste gas deodorization device, the present utility model is proposed.

[0005] Therefore, the purpose of the present utility model is to provide a sludge hydrothermal hydrolysis waste gas deodorization device, which solves the problems raised in the background technique.

[0006] In order to achieve the above purpose, the present utility model provides the following technical solutions:

[0007] A sludge hydrothermal hydrolysis waste gas deodorization device includes a box body. A suction fan is fixedly arranged at the top of the box body. A motor frame is fixedly arranged at the top of the box body. A motor is fixedly arranged inside the motor frame. An output end of the motor is fixedly provided with a rotating pipe extending into the box body. An output end of the suction fan is fixedly provided with an air inlet pipe, and an end of the air inlet pipe is connected to the pipe wall of the rotating pipe. Horizontally and fixedly arranged above the inside of the box body is a partition board. The area above the partition board is a waste heat recovery area, and heat exchange water is arranged inside the waste heat recovery area. The area below the partition board is a deodorization area, and microbial liquid and an activated carbon layer are arranged inside the deodorization area. A heat exchange pipe is fixedly arranged on the pipe wall of the rotating pipe and inside the preheating recovery area. A lower end of the rotating pipe is fixedly provided with a gas distribution pipe extending into the microbial liquid. An exhaust pipe is fixedly arranged on a side wall of the box body and above the activated carbon layer.

[0008] Preferably, an air box is fixedly arranged at the top of the box body. The pipe wall of the rotating pipe vertically penetrates through the middle of the air box. One end of the air inlet pipe away from the suction fan is fixedly connected to the side wall of the air box. Air inlet holes are formed in the pipe wall of the rotating pipe and inside the air box.

[0009] Preferably, the gas distribution pipe adopts an L-shaped pipe, and a plurality of uniformly distributed gas distribution holes are formed in the pipe wall of the gas distribution pipe.

[0010] Preferably, a support net is fixedly arranged inside the box body, and the activated carbon layer is located above the support net.

[0011] Preferably, the pipe wall of the rotating pipe is rotatably connected to both the air box and the partition through sealed bearings.

[0012] Preferably, a water inlet pipe and a water outlet pipe are arranged on the outer side wall of the box body corresponding to the position of the waste heat recovery area, and a liquid inlet pipe and a liquid outlet pipe are arranged on the outer side wall of the box body corresponding to the position of the deodorization area. Valves are arranged on the pipe walls of the water inlet pipe, the water outlet pipe, the liquid inlet pipe and the liquid outlet pipe.

[0013] Further, a switch cover is arranged on the outer side wall of the box body corresponding to the position of the activated carbon layer.

[0014] Preferably, an exhaust gas detector is arranged on the pipe wall of the exhaust pipe.

[0015] In the above technical solution, the technical effects and advantages provided by the present utility model are as follows:

[0016] In the present utility model, through the provided exhaust fan, the gas is inhaled into the interior of the intake pipe through the exhaust fan, then discharged into the interior of the rotating pipe, and finally discharged into the interior of the microbial liquid (yeast) through the air distribution pipe at the lower end of the rotating pipe, so that the gas first reacts with the microbial liquid (yeast) to perform deodorization treatment. After the gas is deodorized by the microbial liquid (yeast) and discharged, until the gas passes through the activated carbon layer for adsorption deodorization treatment, and finally discharged outward through the exhaust pipe.

[0017] In the present utility model, through the provided motor, the rotation of the rotating pipe and the air distribution pipe can be adjusted when the motor works, so that the gas is evenly distributed in the microbial liquid (yeast). At the same time, the air distribution pipe can play a role in stirring the microbial liquid (yeast), and accelerate the contact effect between the gas and the microbial liquid (yeast).

[0018] In the present utility model, through the provided heat exchange pipe, the temperature of the gas is relatively high before deodorization, and the gas will enter the interior of the heat exchange pipe, and heat exchange is carried out with water through the heat exchange pipe, so that the temperature of the water rises, and thus the waste heat of the gas can be recovered. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments recorded in the present utility model. For those of ordinary skill in the art, other drawings can also be obtained according to these drawings.

[0020] Figure 1 It is a schematic structural diagram of the present utility model;

[0021] Figure 2 For the present utility model Figure 1 Schematic enlarged view of part A;

[0022] Figure 3 For the present utility model Figure 1 External structure schematic diagram of the middle box body.

[0023] Explanation of reference numerals:

[0024] 1. Box body; 2. Exhaust fan; 3. Motor bracket; 4. Motor; 5. Rotating pipe; 6. Intake pipe; 7. Partition board; 8. Activated carbon layer; 9. Heat exchange pipe; 10. Air distribution pipe; 11. Exhaust pipe; 12. Air box; 13. Intake hole; 14. Air distribution hole; 15. Support net; 16. Water inlet pipe; 17. Water outlet pipe; 18.; 19. Liquid outlet pipe; 20. Switch cover; 21. Exhaust gas detector. Detailed implementation manners

[0025] In order to enable those skilled in the art to better understand the technical solution of the present utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.

[0026] An embodiment of the present utility model discloses a sludge hydrothermal hydrolysis exhaust gas deodorization device.

[0027] The present utility model provides a sludge hydrothermal hydrolysis exhaust gas deodorization device as shown in Figure 1 , which includes a box body 1. An exhaust fan 2 is fixedly arranged at the top of the box body 1. A motor bracket 3 is fixedly arranged at the top of the box body 1. A motor 4 is fixedly arranged inside the motor bracket 3. The output end of the motor 4 is fixedly provided with a rotating pipe 5 extending into the box body 1. The output end of the exhaust fan 2 is fixedly provided with an intake pipe 6, and the end of the intake pipe 6 is connected to the pipe wall of the rotating pipe 5. A partition board 7 is horizontally and fixedly arranged on the upper side inside the box body 1. The upper part of the partition board 7 is a waste heat recovery area, and there is heat exchange water inside the waste heat recovery area. The lower part of the partition board 7 is a deodorization area, and there are microbial liquid and an activated carbon layer 8 inside the deodorization area. A support net 15 is fixedly arranged inside the box body 1. The activated carbon layer 8 is located above the support net 15, and the support net 15 can hold up and place the activated carbon layer 8. The pipe wall of the rotating pipe 5 and inside the preheating recovery area is fixedly provided with a heat exchange pipe 9. The lower end of the rotating pipe 5 is fixedly provided with an air distribution pipe 10 extending into the microbial liquid. The air distribution pipe 10 is an L-shaped pipe, and a plurality of uniformly distributed air distribution holes 14 are opened on the pipe wall of the air distribution pipe 10. An exhaust pipe 11 is fixedly arranged on the side wall of the box body 1 and above the activated carbon layer 8. An exhaust gas detector 21 is arranged on the pipe wall of the exhaust pipe 11. The exhaust gas detector 21 can detect the discharged gas to ensure that the discharged gas meets the emission standards.

[0028] The gas is inhaled into the interior of the intake pipe 6 through the exhaust fan 2, then discharged into the interior of the rotating pipe 5, and finally discharged into the interior of the microbial liquid (yeast) through the air distribution pipe 10 at the lower end of the rotating pipe 5, enabling the gas to react with the microbial liquid (yeast) first, so as to carry out deodorization treatment. After the gas is deodorized by passing through the microbial liquid (yeast) and discharged, until the gas passes through the activated carbon layer 8 for adsorption deodorization treatment, and finally discharged outward through the exhaust pipe; when the motor 4 works, it can drive the rotating pipe 5 and the air distribution pipe 10 to rotate, so that the gas is evenly distributed in the interior of the microbial liquid (yeast). At the same time, the air distribution pipe 10 can play a role in stirring the microbial liquid (yeast), accelerating the contact effect between the gas and the microbial liquid (yeast), and improving the deodorization efficiency; before the gas is deodorized, its temperature is relatively high, and the gas will enter the interior of the heat exchange pipe 9, and heat exchange with water through the heat exchange pipe 9, so that the temperature of the water rises, thereby recovering the waste heat of the gas.

[0029] In order to enable the rotating pipe 5 to have the function of rotating intake, as Figure 1-2 shown, a gas box 12 is fixedly provided at the top of the box body 1. The pipe wall of the rotating pipe 5 vertically passes through the middle of the gas box 12. The pipe wall of the rotating pipe 5 is rotatably connected to both the gas box 12 and the partition plate 7 through sealed bearings. One end of the intake pipe 6 away from the exhaust fan 2 is fixedly connected to the side wall of the gas box 12. An intake hole 13 is provided on the pipe wall of the rotating pipe 5 and inside the gas box 12. During the rotation of the rotating pipe 5, the gas will enter the interior of the gas box 12 and then enter the interior of the rotating pipe 5 through the intake hole 13.

[0030] Finally, in order to facilitate the replacement of the heat exchange water, the microbial liquid (yeast) and the activated carbon layer 8, as Figure 1 and 3 shown, a water inlet pipe 16 and a water outlet pipe 17 are provided on the outer side wall of the box body 1 corresponding to the position of the waste heat recovery area. An inlet liquid pipe 18 and an outlet liquid pipe 19 are provided on the outer side wall of the box body 1 corresponding to the position of the deodorization area. Valves are provided on the pipe walls of the water inlet pipe 16, the water outlet pipe 17, the inlet liquid pipe 18 and the outlet liquid pipe 19; a switch cover 20 is provided on the outer side wall of the box body 1 corresponding to the position of the activated carbon layer 8.

[0031] Only some exemplary embodiments of the present invention are described by way of illustration above. Undoubtedly, for those of ordinary skill in the art, without departing from the spirit and scope of the present invention, the described embodiments can be modified in various different ways. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the protection scope of the claims of the present invention.

Claims

1. A sludge thermal hydrolysis waste gas deodorization device, comprising a housing (1), characterized in that: The top of the box (1) is fixedly provided with an exhaust fan (2), the top of the box (1) is fixedly provided with a motor frame (3), the interior of the motor frame (3) is fixedly provided with a motor (4), the output end of the motor (4) is fixedly provided with a rotating tube (5) extending into the interior of the box (1), the output end of the exhaust fan (2) is fixedly provided with an air intake pipe (6), and the end of the air intake pipe (6) is connected to the tube wall of the rotating tube (5); A partition (7) is fixedly provided horizontally on the upper inner side of the box body (1); a waste heat recovery zone is located above the partition (7), and a hot water exchange water is provided inside the waste heat recovery zone; a deodorization zone is located below the partition (7), and a microbial liquid and an activated carbon layer (8) are provided inside the deodorization zone; a heat exchange tube (9) is fixedly provided on the tube wall of the rotating tube (5) and located inside the preheating recovery zone; an air distribution tube (10) extending into the microbial liquid is fixedly provided at the lower end of the rotating tube (5); and an exhaust pipe (11) is fixedly provided on the side wall of the box body (1) and located above the activated carbon layer (8).

2. The sludge thermal hydrolysis waste gas deodorization device according to claim 1, characterized in that: An air box (12) is fixedly provided on the top of the box body (1), the wall of the rotating tube (5) vertically passes through the middle of the air box (12), one end of the air inlet pipe (6) away from the exhaust fan (2) is fixedly connected to the side wall of the air box (12), and an air inlet hole (13) is provided on the wall of the rotating tube (5) and inside the air box (12).

3. The sludge thermal hydrolysis waste gas deodorization device according to claim 1, characterized in that: The air distribution pipe (10) is an L-shaped pipe, and a pipe wall of the air distribution pipe (10) is provided with a plurality of evenly distributed air distribution holes (14).

4. The sludge thermal hydrolysis waste gas deodorization device according to claim 1, characterized in that: A support net (15) is fixedly provided inside the box body (1), and the activated carbon layer (8) is located above the support net (15).

5. The sludge thermal hydrolysis waste gas deodorization device according to claim 2, characterized in that: The tube wall of the rotating tube (5) is rotatably connected to the air box (12) and the partition plate (7) via a sealed bearing.

6. The sludge thermal hydrolysis waste gas deodorization device according to claim 1, characterized in that: A water inlet pipe (16) and a water outlet pipe (17) are provided on the outer wall of the box body (1) at a position corresponding to the position of the waste heat recovery zone, and a liquid inlet pipe (18) and a liquid outlet pipe (19) are provided on the outer wall of the box body (1) at a position corresponding to the position of the deodorization zone. Valves are provided on the pipe walls of the water inlet pipe (16), the water outlet pipe (17), the liquid inlet pipe (18) and the liquid outlet pipe (19).

7. The sludge thermal hydrolysis waste gas deodorization device according to claim 1, characterized in that: A switch cover (20) is provided on the outer side wall of the box body (1) at a position corresponding to the position of the activated carbon layer (8).

8. The sludge thermal hydrolysis waste gas deodorization device according to claim 1, characterized in that: An exhaust gas detector (21) is provided on the wall of the exhaust pipe (11).