Automatic dye proportioning device
By designing the connection between the mixing components and the flow diversion components in the dye automatic color matching device, the problem of sewage discharge is solved, and effective sewage diversion and efficient dye disposition are achieved.
Patent Information
- Application Number
- CN202421662651.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-15
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-07-15
AI Technical Summary
When the existing dye automatic color matching device discharges sewage after cleaning, the lack of sewage pipes, resulting in sewage falling directly on the conveyor belt and making it difficult to effectively deal with it.
An automatic dye rationing device is designed, including a mixing assembly and a flow guide assembly. The dispensing assembly is used to mix and dispensing dyes, and the diversion assembly is used to divert sewage. By connecting the dispensing assembly and the diversion assembly, the sewage can flow out along the diversion assembly and avoid falling on the feeding assembly.
It effectively avoids sewage falling on the feeding assembly, ensures the smooth progress of dye cleaning and sewage discharge process, and improves the operating efficiency of the equipment and the effect of sewage management.
Smart Images

Figure CN223027147U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of dye preparation. Specifically, it particularly relates to a device for automatic proportioning of dyes. Background Technique
[0002] Dyes refer to a class of organic compounds that can endow other substances with bright and firm colors. In the production and processing process, in order to improve the appearance effect of products, dyes are used to dye products. When dyes are produced, color matching is required to produce various dyes of different colors.
[0003] In Chinese Patent CN220900316U, an automatic color matching device for oil-based dyes is disclosed, which relates to the technical field of dye preparation. An automatic color matching device for oil-based dyes includes an installation cover, a bottom shell, a mixing tank, and a fixing frame. Four atomizing nozzles are installed through the top of the installation cover, and a water inlet pipe is installed at the top of the atomizing nozzle and extends out of the installation cover. A positioning plate is movably installed on the inner walls of the front and back of the installation cover. The cross-section of the positioning plate is semi-elliptical, and a pneumatic rod is installed on one side of the positioning plate. The pneumatic rod penetrates into the interior of the installation cover. The bottom of the installation cover is installed with a bottom shell, and two fixing plates are installed inside the bottom shell. A conveyor belt is installed inside the fixing plates. A fixing frame is installed on the top of the installation cover, and several clamping rings are installed on the top of the fixing frame. A storage tank is installed inside the clamping rings. A motor bracket is installed on the top of the storage tank, and a servo motor is installed on the top of the motor bracket. The output end of the servo motor is installed with a threaded rod, and the bottom end of the threaded rod extends into the interior of the storage tank.
[0004] Manual preparation is not easy to control the accuracy of the ingredients. Therefore, special equipment for preparing dyes is needed. In the above document, a push head is installed on the outside of the threaded rod. The push head can move vertically, thereby pushing the dyes inside the storage tank to flow. However, when draining sewage after cleaning the mixing tank for preparing dyes, due to the lack of a sewage discharge pipe, the sewage will directly fall on the conveyor belt.
[0005] Regarding the problems in the related technology, no effective solution has been proposed yet. Content of the Utility Model
[0006] Regarding the problems in the related technology, the utility model proposes a device for automatic proportioning of dyes to overcome the above-mentioned technical problems existing in the existing related technology.
[0007] To solve the above technical problems, the utility model is realized through the following technical solutions:
[0008] The utility model relates to an automatic dye proportioning device, which comprises a material storage component. A dispensing component is arranged at the bottom of the material storage component, and a material receiving component and a diversion component are arranged at the bottom of the dispensing component. The material storage component is used for storing raw materials, the dispensing component is used for mixing the raw materials into the required color, the material receiving component is used for receiving the prepared dye, and the diversion component is used for diverting sewage.
[0009] Further, the material storage component includes a raw material barrel. A feeding pipe is fixedly connected to the top of the raw material barrel, a connecting pipe is fixedly connected to the bottom of the raw material barrel, and a valve is fixedly installed on the outer surface of the connecting pipe.
[0010] Further, the dispensing component includes a multi-way pipe, which is fixedly connected to the connecting pipe. A dispensing barrel is fixedly connected to the end of the multi-way pipe. A motor is fixedly connected to the top of the dispensing barrel, a stirring shaft is fixedly connected to the output shaft of the motor, a discharge pipe is fixedly connected to the bottom of the dispensing barrel, a water inlet pipe is fixedly connected to the outer surface of the dispensing barrel, a first circular plate is fixedly connected to the end of the discharge pipe, and a circular hole is formed in the first circular plate.
[0011] Further, the material receiving component includes a conveyor belt. A material receiving barrel is arranged on the top of the conveyor belt, a sensor is arranged on the outer surface of the conveyor belt, and the conveyor belt is located below the discharge pipe.
[0012] Further, the diversion component includes an electric push rod. An ear plate is fixedly connected to the movable end of the electric push rod, a bent pipe is fixedly connected to the outer surface of the ear plate, a second circular plate is fixedly connected to one end of the bent pipe, a hose is fixedly connected to the other end of the bent pipe, a spring is fixedly connected to the inside of the second circular plate, and a clamping rod is fixedly connected to the top of the spring.
[0013] Further, a first square plate is fixedly connected to the bottom of the raw material barrel, a support leg is fixedly connected to the bottom of the first square plate, a second square plate is fixedly connected to the outer surface of the support leg, and the second square plate is fixedly connected to the dispensing barrel, the sensor and the electric push rod respectively.
[0014] Further, a first connecting plate and a second connecting plate are respectively fixedly connected to the bottom of the second square plate. The first connecting plate is fixedly connected to the electric push rod, and the second connecting plate is fixedly connected to the sensor.
[0015] The utility model has the following beneficial effects:
[0016] 1. Through the connection between the dispensing component and the diversion component, with the diversion component located below the dispensing component, after cleaning the dispensing component, move the diversion component between the dispensing component and the material receiving component and connect the diversion component to the dispensing component. At this time, when the dispensing component is opened, the sewage in the dispensing component can flow out along the diversion component, preventing the sewage from falling on the material receiving component.
[0017] 2. Through the connection between the first circular plate and the second circular plate, the clamping rod in the second circular plate is inserted into the circular hole. At this time, the elbow pipe below the second circular plate is aligned with the discharge pipe, and the sewage in the dispensing barrel flows into the elbow pipe from the discharge pipe and is discharged along the hose on the elbow pipe, preventing the sewage discharged from the discharge pipe from directly falling on the conveyor belt.
[0018] Of course, it is not necessary for any product implementing the present utility model to simultaneously achieve all the above-mentioned advantages. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the following will briefly introduce the drawings required for describing the embodiments. Obviously, the drawings in the following description are only some embodiments of the utility model, and those of ordinary skill in the art can also obtain other drawings based on these drawings without creative efforts.
[0020] Figure 1 Schematic diagram of the external contour structure of the present utility model Figure 1 ;
[0021] Figure 2 Schematic diagram of the external contour structure of the present utility model Figure 2 ;
[0022] Figure 3 For the present utility model Figure 2 Enlarged schematic diagram of the structure at A in
[0023] Figure 4 Schematic diagram of the sectional structure of the dispensing barrel of the present utility model
[0024] Figure 5 For the present utility model Figure 2 Enlarged schematic diagram of the structure at B in
[0025] Figure 6 Schematic diagram of the sectional structure of the second circular plate of the present utility model.
[0026] In the drawings, the list of components represented by each reference numeral is as follows:
[0027] 1. Stock storage component; 101. Raw material barrel; 102. Feeding pipe; 103. Connecting pipe; 104. Valve; 2. Blending component; 201. Multi-way pipe; 202. Blending barrel; 203. Motor; 204. Stirring shaft; 205. Discharge pipe; 206. Water inlet pipe; 207. First circular plate; 208. Circular hole; 3. Material receiving component; 301. Conveyor belt; 302. Material receiving barrel; 303. Inductor; 4. Diversion component; 401. Electric push rod; 402. Ear plate; 403. Elbow pipe; 404. Second circular plate; 405. Flexible hose; 406. Spring; 407. Clamping rod; 5. First square plate; 6. Leg; 7. Second square plate; 8. First connecting plate; 9. Second connecting plate. Detailed implementation
[0028] Next, the technical solutions in the embodiments of the utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the utility model. Obviously, the described embodiments are only a part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the utility model.
[0029] In the description of the present utility model, it should be understood that the terms "opening", "upper", "lower", "top", "middle", "inner", etc. indicating the orientation or position relationship are only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be construed as a limitation to the utility model.
[0030] Please refer to Figures 1-6 As shown, the present utility model is an automatic dye proportioning device, including a stock storage component 1. A blending component 2 is arranged at the bottom of the stock storage component 1. A material receiving component 3 and a diversion component 4 are arranged at the bottom of the blending component 2. The stock storage component 1 is used for storing raw materials. The blending component 2 is used for mixing the raw materials into the required color. The material receiving component 3 is used for receiving the blended dye. The diversion component 4 is used for diverting sewage.
[0031] First, inject the raw materials into the stock storage component 1. The raw materials in the stock storage component 1 enter the blending component 2 in a certain proportion. Start the blending component 2 to mix various raw materials. Then, open the blending component 2 to make the dye inside it fall on the material receiving component 3. After use, inject the cleaning liquid into the blending component 2 to clean it. Then, the diversion component 4 moves to the lower part of the blending component 2 and is connected to it. Open the blending component 2 to make the sewage flow out along the diversion component 4.
[0032] The utility model connects the dispensing component 2 and the diversion component 4. The diversion component 4 is located below the dispensing component 2. After cleaning the dispensing component 2, the diversion component 4 is moved between the dispensing component 2 and the material receiving component 3, and the diversion component 4 is connected to the dispensing component 2. At this time, the dispensing component 2 is opened, and the sewage in the dispensing component 2 can flow out along the diversion component 4, avoiding the sewage from falling on the material receiving component 3.
[0033] In one embodiment, for the above-mentioned storage component 2, the storage component 1 includes a raw material barrel 101. A feeding pipe 102 is fixedly connected to the top of the raw material barrel 101. A connecting pipe 103 is fixedly connected to the bottom of the raw material barrel 101. A valve 104 is fixedly installed on the outer surface of the connecting pipe 103.
[0034] The raw materials are injected into the raw material barrel 101 through the feeding pipe 102 for storage. When in use, the valve 104 at the bottom of the raw material barrel 101 is opened, and the raw materials in the raw material barrel 101 can flow into the dispensing component 2 through the connecting pipe 103.
[0035] In one embodiment, for the above-mentioned dispensing component 2, the dispensing component 2 includes a multi-way pipe 201. The multi-way pipe 201 is fixedly connected to the connecting pipe 103. A dispensing barrel 202 is fixedly connected to the end of the multi-way pipe 201. A motor 203 is fixedly connected to the top of the dispensing barrel 202. A stirring shaft 204 is fixedly connected to the output shaft of the motor 203. A discharge pipe 205 is fixedly connected to the bottom of the dispensing barrel 202. A water inlet pipe 206 is fixedly connected to the outer surface of the dispensing barrel 202. A first circular plate 207 is fixedly connected to the end of the discharge pipe 205. A circular hole 208 is opened in the first circular plate 207.
[0036] The raw materials enter the multi-way pipe 201 through the connecting pipe 103. The multi-way pipe 201 injects the raw materials into the dispensing barrel 202. The motor 203 is started, and the motor 203 drives the stirring shaft 204 to rotate inside the dispensing barrel 202 to stir and mix multiple groups of raw materials in the dispensing barrel 202 into the required color. Subsequently, the discharge pipe 205 is opened to discharge the raw materials in the dispensing barrel 202.
[0037] In one embodiment, for the above-mentioned material receiving component 3, the material receiving component 3 includes a conveyor belt 301. A material receiving barrel 302 is arranged on the top of the conveyor belt 301. A sensor 303 is arranged on the outer surface of the conveyor belt 301. The conveyor belt 301 is located below the discharge pipe 205.
[0038] The conveyor belt 301 drives the material receiving barrel 302 to move. When the sensor 303 senses the material receiving barrel 302, the conveyor belt 301 stops and the valve 104 on the discharge pipe 205 is opened. At this time, the raw materials can fall into the material receiving barrel 302 through the discharge pipe 205.
[0039] In one embodiment, for the above-mentioned diversion assembly 4, the diversion assembly 4 includes an electric push rod 401. The movable end of the electric push rod 401 is fixedly connected with an ear plate 402. The outer surface of the ear plate 402 is fixedly connected with an elbow pipe 403. One end of the elbow pipe 403 is fixedly connected with a second circular plate 404. The other end of the elbow pipe 403 is fixedly connected with a hose 405. A spring 406 is fixedly connected inside the second circular plate 404. The top of the spring 406 is fixedly connected with a clamping rod 407.
[0040] Start the electric push rod 401 to push the ear plate 402 and the elbow pipe 403 to move, so that the second circular plate 404 on the elbow pipe 403 is aligned with the first circular plate 207 on the discharge pipe 205. During the movement, the clamping rod 407 on the second circular plate 404 is squeezed and retracted into the second circular plate 404 by the first circular plate 207. At this time, the spring 406 below the clamping rod 407 is compressed. Until the clamping rod 407 is aligned with the circular hole 208, the spring 406 pushes the clamping rod 407 to reset and insert it into the circular hole 208, completing the connection between the elbow pipe 403 and the discharge pipe 205. At this time, the cleaning liquid can be injected into the dispensing barrel 202 through the water inlet pipe 206. After cleaning, the sewage flows from the discharge pipe 205 at the bottom of the dispensing barrel 202 into the elbow pipe 403 and is discharged along the hose 405 on the elbow pipe 403.
[0041] In one embodiment, for the above-mentioned raw material barrel 101, a first square plate 5 is fixedly connected to the bottom of the raw material barrel 101. A support leg 6 is fixedly connected to the bottom of the first square plate 5. A second square plate 7 is fixedly connected to the outer surface of the support leg 6. The second square plate 7 is fixedly connected to the dispensing barrel 202, the inductor 303, and the electric push rod 401 respectively.
[0042] The support leg 6 plays a supporting role for the first square plate 5 and the second square plate 7. The first square plate 5 supports the raw material barrel 101. The second square plate 7 supports the dispensing barrel 202.
[0043] In one embodiment, for the above-mentioned second square plate 7, a first connecting plate 8 and a second connecting plate 9 are respectively fixedly connected to the bottom of the second square plate 7. The first connecting plate 8 is fixedly connected to the electric push rod 401. The second connecting plate 9 is fixedly connected to the inductor 303.
[0044] The first connecting plate 8 and the second connecting plate 9 keep the electric push rod 401 and the inductor 303 stable and connect them to the second square plate 7.
[0045] In summary, by means of the above technical solutions of the present utility model, first, raw materials are injected into the raw material barrel 101 through the feeding pipe 102. Opening the valve 104 at the bottom of the raw material barrel 101 allows the raw materials to enter the dispensing barrel 202 through the connecting pipe 103 and the multi-way pipe 201. Starting the motor 203 drives the stirring shaft 204 to rotate to mix and dispense the raw materials in the dispensing barrel 202. The conveyor belt 301 drives the receiving barrel 302 to move below the dispensing barrel 202. Subsequently, opening the discharge pipe 205 at the bottom of the dispensing barrel 202 causes the dye to fall into the receiving barrel 302. When it is necessary to clean the dispensing barrel 202, cleaning liquid is injected into the dispensing barrel 202 through the water inlet pipe 206. Subsequently, start the electric push rod 401 to push the elbow pipe 403 close to the discharge pipe 205 at the bottom of the dispensing barrel 202. The clamping rod 407 on the second circular plate 404 at the end of the elbow pipe 403 is squeezed by the first circular plate 207, and the spring 406 below the clamping rod 407 is compressed. Until the clamping rod 407 is aligned with the round hole 208, the spring 406 pushes the clamping rod 407 to reset and insert it into the round hole 208 to complete the connection between the elbow pipe 403 and the discharge pipe 205. After cleaning, the sewage flows from the discharge pipe 205 at the bottom of the dispensing barrel 202 into the elbow pipe 403 and is discharged along the hose 405 on the elbow pipe 403.
[0046] Through the above technical solutions, 1. By connecting the dispensing assembly 2 and the diversion assembly 4, with the diversion assembly 4 located below the dispensing assembly 2, after cleaning the dispensing assembly 2, move the diversion assembly 4 between the dispensing assembly 2 and the receiving assembly 3 and connect the diversion assembly 4 to the dispensing assembly 2. At this time, open the dispensing assembly 2, and the sewage in the dispensing assembly 2 can flow out along the diversion assembly 4, avoiding the sewage falling on the receiving assembly 3. 2. By connecting the first circular plate 207 and the second circular plate 404, the clamping rod 407 in the second circular plate 404 is inserted into the round hole 208. At this time, the elbow pipe 403 below the second circular plate 404 is aligned with the discharge pipe 205, and the sewage in the dispensing barrel 202 flows from the discharge pipe 205 into the elbow pipe 403 and is discharged along the hose 405 on the elbow pipe 403, avoiding the sewage discharged from the discharge pipe 205 directly falling on the conveyor belt 301.
[0047] In the description of this specification, the description with reference to terms such as "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.
[0048] The preferred embodiments of the utility model disclosed above are only used to help illustrate the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific embodiments described. Obviously, many modifications and variations can be made according to the content of this specification. These embodiments are selected and specifically described in this specification to better explain the principle and practical application of the utility model, so that those skilled in the art in the relevant technical field can well understand and utilize the utility model. The utility model is only limited by the claims and their full scope and equivalents.
Claims
1. A dye automatic proportioning device, comprising a material storage component (1), characterized in that: The bottom of the material storage component (1) is provided with a mixing component (2), and the bottom of the mixing component (2) is provided with a material receiving component (3) and a flow guiding component (4), the material storage component (1) is used to store raw materials, the mixing component (2) is used to mix the raw materials into a desired color, the material receiving component (3) is used to receive the prepared dye, and the flow guiding component (4) is used to guide the sewage; The flow guide component (4) comprises an electric push rod (401), the movable end of the electric push rod (401) is fixedly connected to an ear plate (402), the outer surface of the ear plate (402) is fixedly connected to a curved pipe (403), one end of the curved pipe (403) is fixedly connected to a second circular plate (404), the other end of the curved pipe (403) is fixedly connected to a hose (405), the interior of the second circular plate (404) is fixedly connected to a spring (406), and the top of the spring (406) is fixedly connected to a clamping rod (407).
2. The automatic dye proportioning device according to claim 1, characterized in that: The material storage assembly (1) comprises a raw material barrel (101), the top of the raw material barrel (101) is fixedly connected to a material delivery pipe (102), the bottom of the raw material barrel (101) is fixedly connected to a connecting pipe (103), and the outer surface of the connecting pipe (103) is fixedly installed with a valve (104).
3. The automatic dye proportioning device according to claim 2, characterized in that: The mixing component (2) comprises a multi-way pipe (201), wherein the multi-way pipe (201) is fixedly connected to a connecting pipe (103), a mixing barrel (202) is fixedly connected to the end of the multi-way pipe (201), a motor (203) is fixedly connected to the top of the mixing barrel (202), a stirring shaft (204) is fixedly connected to the output shaft of the motor (203), a discharge pipe (205) is fixedly connected to the bottom of the mixing barrel (202), a water inlet pipe (206) is fixedly connected to the outer surface of the mixing barrel (202), and a first circular plate (207) is fixedly connected to the end of the discharge pipe (205), and a circular hole (208) is opened on the first circular plate (207).
4. The automatic dye proportioning device according to claim 3, characterized in that: The material receiving assembly (3) comprises a conveyor belt (301), a material receiving bucket (302) is arranged on the top of the conveyor belt (301), a sensor (303) is arranged on the outer surface of the conveyor belt (301), and the conveyor belt (301) is located below the discharge pipe (205).
5. The automatic dye proportioning device according to claim 4, characterized in that: The bottom of the raw material barrel (101) is fixedly connected to a first square plate (5), the bottom of the first square plate (5) is fixedly connected to a support leg (6), the outer surface of the support leg (6) is fixedly connected to a second square plate (7), and the second square plate (7) is respectively fixedly connected to the mixing barrel (202), the sensor (303) and the electric push rod (401).
6. The automatic dye proportioning device according to claim 5, characterized in that: The bottom of the second square plate (7) is respectively fixedly connected to a first connecting plate (8) and a second connecting plate (9); the first connecting plate (8) is fixedly connected to the electric push rod (401), and the second connecting plate (9) is fixedly connected to the sensor (303).
Citation Information
Patent Citations
Automatic color matching and proportioning device for oily dye
CN220900316U