Reaction tank for producing molecular sieve base material
By using a combination of a circulating heating unit and an aeration device in the reaction tank, preheating the air and bloating the hot air into the bottom of the tank body, the problem of rapid drop in slurry temperature in the prior art is solved, the binding efficiency of molecular sieve material and embryo body is improved, and energy consumption is reduced.
Patent Information
- Application Number
- CN202422250750.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-13
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-09-13
AI Technical Summary
In the production process of molecular sieve substrates, the slurry temperature drops rapidly due to the use of cold air in the aeration, which affects the binding efficiency of molecular sieve material and embryo bodies.
A reaction cell for the production of molecular sieve substrates is designed, including a circulating heating unit and an aeration device. The circulation heating unit preheats the air and blew the hot air into the bottom of the tank body, causing the slurry to tumbling, increasing contact with the embryo body, and preventing the temperature from dropping.
By circulating heating and preheating the air, we ensure sufficient contact between the slurry and the embryonic body, preventing a significant drop in temperature, thereby improving the binding efficiency of molecular sieve material and the embryonic body and reducing energy consumption.
Smart Images

Figure CN223027308U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of filtration substrate production equipment, specifically, especially a reaction tank for producing molecular sieve substrates. Background Art
[0002] The molecular sieve filtration substrate is a core part for manufacturing a molecular sieve rotor. The molecular sieve filtration substrate is in a honeycomb-shaped embryo. Usually, during production, the embryo needs to be placed in a reaction tank, and a molecular sieve slurry is added into the reaction tank so that the embryo is immersed in the molecular sieve slurry to enable the molecular sieve material to combine with the embryo.
[0003] However, in the existing reaction tanks, the slurry is usually circularly heated by a circulation heater. However, during the process of the substrate embryo being immersed in the molecular sieve slurry, aeration is usually required in the tank body to make the slurry more uniform and at the same time enable the slurry to contact the embryo more fully. However, during the aeration process, since cold air is input, the temperature of the slurry in the reaction tank drops rapidly, thus affecting the efficiency of the combination of the molecular sieve material and the embryo. Summary of the Utility Model
[0004] In order to overcome the defects existing in the prior art, the utility model provides a reaction tank for producing molecular sieve substrates, aiming to solve the above technical problems.
[0005] The technical solution adopted by the utility model to solve its technical problems is: a reaction tank for producing molecular sieve substrates, which has a tank body. The reaction tank further includes:
[0006] A circulation heating unit, which is installed on the outer side of the tank body. The feed end of the circulation heating unit is communicated with the bottom of the tank body. An outlet pipe is arranged at the upper end of the circulation heating unit, and the outlet pipe is communicated with the tank body;
[0007] An aeration device, the aeration device includes an aeration pipe located at the lower end inside the tank body. The aeration pipe is communicated with a connecting pipe. The connecting pipe is located outside the tank body, and the connecting pipe extends into the circulation heating unit to heat the gas in the connecting pipe.
[0008] In the reaction tank for producing a molecular sieve substrate described above, the circulating heating unit includes a box body. An installation cavity is arranged inside the box body. A first circulating heater and a second circulating heater are installed in the installation cavity. A storage tank is arranged at the upper end of the installation cavity. The input end of the first circulating heater is communicated with the bottom of the tank. The output end of the first circulating heater is communicated with the input port of the storage tank. The input end of the second circulating heater is communicated with the output port of the storage tank. The output end of the second circulating heater is communicated with the discharge pipe. A heat conduction pipe is installed through the storage tank. One end of the connecting pipe is communicated with the heat conduction pipe, and the other end is communicated with a blower. The blower is installed on the outer side of the box body.
[0009] In the reaction tank for producing a molecular sieve substrate described above, the height of the input port of the storage tank is lower than the height of the output port.
[0010] In the reaction tank for producing a molecular sieve substrate described above, a feed pipe is communicated with the bottom of the tank. The feed pipe is communicated with a pump body. The output end of the pump body is communicated with the input end of the first circulating heater through an output pipe.
[0011] In the reaction tank for producing a molecular sieve substrate described above, the air supply pipe is installed in the tank body through an installation pipe. The installation pipe is communicated with the connecting pipe. The air supply pipe is uniformly arranged at the lower inner end of the tank body. A plurality of air supply holes are formed in the lower end surface of the air supply pipe.
[0012] The beneficial effects of the present utility model are as follows: The circulating heating unit circulates and heats the slurry in the tank body. At the same time, the connecting pipe connected to the air supply pipe extends into the circulating heating unit to preheat the air in the connecting pipe, and then the hot air is blown into the bottom of the tank body, so that the hot air tumbles the slurry in the tank body, thereby making the slurry contact the embryo more fully, and can prevent the temperature of the slurry in the tank body from dropping significantly, preventing the bonding efficiency of the molecular sieve material and the embryo from dropping significantly. Moreover, the preheating of the air in the connecting pipe is also carried out by the circulating heating unit, reducing energy consumption. Description of the Drawings
[0013] Figure 1 It is a three-dimensional structural schematic diagram of the reaction tank of the present utility model.
[0014] Figure 2 It is a three-dimensional structural schematic diagram of the circulating heating unit of the present utility model.
[0015] In the figure: tank body 1, bottom of the tank 2, circulating heating unit 3, feed pipe 4, pump body 5, output pipe 6, discharge pipe 7, blower 8, connecting pipe 9, installation pipe 10, air supply pipe 11, box body 12, installation cavity 13, first circulating heater 14, storage tank 15, heat conduction pipe 16, second circulating heater 17. Detailed Embodiment
[0016] The following further describes the specific implementation manners of the present utility model in conjunction with the accompanying drawings. It should be noted here that the description of these implementation manners is used to help understand the present utility model, but does not constitute a limitation to the present utility model. In addition, the technical features involved in the various implementation manners of the present utility model described below can be combined with each other as long as they do not conflict with each other.
[0017] Combined Figure 1 with Figure 2 A reaction tank for producing a molecular sieve substrate shown in the figure has a tank body 1. The reaction tank further includes a circulating heating unit 3 and an aeration device. The circulating heating unit 3 is installed on the outer side of the tank body 1. The feed end of the circulating heating unit 3 is communicated with the bottom 2 of the tank body 1. The upper end of the circulating heating unit 3 is provided with a discharge pipe 7, and the discharge pipe 7 is communicated with the tank body 1. The aeration device includes an air distribution pipe 11 located at the lower end inside the tank body 1. The air distribution pipe 11 is communicated with a connecting pipe 9. The connecting pipe 9 is located outside the tank body 1, and the connecting pipe 9 extends into the circulating heating unit 3 to heat the gas in the connecting pipe 9. In this embodiment, the circulating heating unit 3 circulates and heats the slurry in the tank body 1. At the same time, the connecting pipe 9 connected to the air distribution pipe 11 extends into the circulating heating unit 3 to preheat the air in the connecting pipe 9, and then the hot air is blown into the bottom of the tank body 1 to make the hot air tumble the slurry in the tank body 1, so that the slurry contacts the embryo more fully, and it can prevent the temperature of the slurry in the tank body 1 from dropping significantly, prevent the bonding efficiency between the molecular sieve material and the embryo from dropping significantly, and the preheating of the air in the connecting pipe 9 is also heated by the circulating heating unit 3, reducing energy consumption.
[0018] It is worth noting that the bottom 2 of this embodiment is conical, which can facilitate entry into the circulating heating unit 3.
[0019] The circulating heating unit 3 of this embodiment includes a box body 12. An installation cavity 13 is arranged inside the box body 12. A first circulating heater 14 and a second circulating heater 17 are installed in the installation cavity 13. A storage tank 15 is arranged at the upper end of the installation cavity 13. The input end of the first circulating heater 14 is communicated with the bottom of the pool 2, and the output end of the first circulating heater 14 is communicated with the input port of the storage tank 15. The input end of the second circulating heater 17 is communicated with the output port of the storage tank 15, and the output end of the second circulating heater 17 is communicated with the discharge pipe 7. A heat conduction pipe 16 is installed through the storage tank 15. The connecting pipe 9 is communicated with one end of the heat conduction pipe 16, and the other end is communicated with a blower 8. The blower 8 is installed on the outer side of the box body 12. First, the slurry is heated for the first time by the first circulating heater 14, then the slurry enters the storage tank 15, and then the heated slurry covers the surface of the heat conduction pipe 16, so that the heat conduction pipe 16 is heated and the gas passing through the inside is heated, so that the gas output from the aeration pipe 11 is not cold air, preventing the temperature of the slurry in the pool body 1 from being reduced. At the same time, the slurry in the storage tank 15 enters the second circulating heater 17 again for heating. Since the slurry entering the second circulating heater 17 already has a certain temperature, the power of the second circulating heater 17 can be relatively lower than that of the first circulating heater 14 to reduce power consumption.
[0020] It is worth noting that the height of the input port of the slurry entering the storage tank 15 in this embodiment is lower than the height of the output port; so that the storage tank 15 can store a certain height of slurry to make the slurry cover the surface of the heat conduction pipe 16.
[0021] A feed pipe 4 is communicated with the bottom of the pool 2 in this embodiment. The feed pipe 4 is communicated with a pump body 5. The output end of the pump body 5 is communicated with the input end of the first circulating heater 14 through an output pipe 6. The slurry in the pool body 1 is pumped into the first circulating heater 14 by the pump body 5, so that the slurry is continuously circulated and heated between the pool body 1 and the circulating heating unit 3.
[0022] It is also worth noting that the aeration pipe 11 in this embodiment is installed in the pool body 1 through an installation pipe 10. The installation pipe 10 is communicated with the connecting pipe 9. The aeration pipe 11 is uniformly arranged at the lower inner end of the pool body 1. A plurality of aeration holes are opened on the lower end surface of the aeration pipe 11. The slurry in the pool body 1 is aerated through the plurality of aeration holes, so that the slurry rolls and is in full contact with the embryo body.
[0023] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings, but the present invention is not limited to the described embodiments. For those skilled in the art, without departing from the principle and spirit of the present invention, various changes, modifications, substitutions and variations of these embodiments still fall within the protection scope of the present invention.
Claims
1. A reaction cell for producing a molecular sieve substrate, comprising a cell body (1), characterized in that: The reaction cell also includes: A circulating heating unit (3) is installed on the outside of the tank body (1), the feed end of the circulating heating unit (3) is connected to the tank bottom (2) of the tank body (1), and the upper end of the circulating heating unit (3) is provided with a discharge pipe (7), and the discharge pipe (7) is connected to the tank body (1); An aeration device, the aeration device comprising an aeration pipe (11) located at the lower end of a tank body (1), the aeration pipe (11) being connected to a connecting pipe (9), the connecting pipe (9) being located outside the tank body (1), and the connecting pipe (9) extending into a circulating heating unit (3) so as to heat the gas in the connecting pipe (9).
2. A reaction cell for producing a molecular sieve substrate according to claim 1, characterized in that: The circulation heating unit (3) comprises a box (12), wherein a mounting cavity (13) is provided in the box (12), wherein a first circulation heater (14) and a second circulation heater (17) are mounted in the mounting cavity (13), wherein a storage box (15) is provided at the upper end of the mounting cavity (13), wherein an input end of the first circulation heater (14) is connected to the pool bottom (2), wherein an output end of the first circulation heater (14) is connected to an input port of the storage box (15), wherein an input end of the second circulation heater (17) is connected to an output port of the storage box (15), wherein an output end of the second circulation heater (17) is connected to a discharge pipe (7), wherein a heat conduction pipe (16) is installed in the storage box (15), wherein the connecting pipe (9) is connected to one end of the heat conduction pipe (16), and wherein the other end is connected to a blower (8), wherein the blower (8) is mounted on the outer side of the box (12).
3. A reaction cell for producing a molecular sieve substrate according to claim 2, characterized in that: The height of the input port of the storage box (15) is lower than the height of the output port.
4. A reaction cell for producing a molecular sieve substrate according to claim 2, characterized in that: The pool bottom (2) is connected to a feed pipe (4), the feed pipe (4) is connected to a pump body (5), and the output end of the pump body (5) is connected to the input end of the first circulation heater (14) through an output pipe (6).
5. A reaction cell for producing a molecular sieve substrate according to claim 2, characterized in that: The aeration pipe (11) is installed in the tank body (1) via a mounting pipe (10); the mounting pipe (10) is connected to the connecting pipe (9); the aeration pipe (11) is evenly arranged at the inner lower end of the tank body (1); and a plurality of aeration holes are provided on the lower end surface of the aeration pipe (11).