Novel energy-saving ball mill

By directly driving the ball mill with a permanent magnet motor in the ball mill, and installing high wear-resistant lining boards and noise-reducing cotton inside and outside the ball mill, the problems of energy loss and failure rate of traditional ball mills are solved, and the stability and energy-saving effect of the equipment are achieved while reducing noise.

CN223027448UActive Publication Date: 2025-06-27ZIBOQIANGQIANGJIANTAO CO LTD
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Patent Information

Application Number
CN202421958842.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-14
Publication Date
2025-06-27
Estimated Expiration
2034-08-14

AI Technical Summary

Technical Problem

When traditional ball mills are driven by reducers, there are problems of energy loss and high failure rates.

Method used

The ball mill drum is directly driven by a permanent magnet motor, and the reducer, inorganic transmission and transmission are eliminated, the equipment structure is simplified, and a high wear-resistant inner lining plate and outer wall-wrapped noise-reducing cotton are installed on the inside of the ball mill drum.

Benefits of technology

It improves the stability of the equipment, has energy-saving functions, and reduces wear and noise during crushing of the inner wall of the ball mill barrel.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223027448U_ABST
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Abstract

The utility model relates to a ball mill, in particular to a novel energy-saving ball mill. The utility model aims to provide a novel energy-saving ball mill which comprises two bottom frames, a rotating shaft, a permanent magnet motor, a ball milling barrel, a belt pulley group, a feeding pipe and a protective cover, the rotating shaft is rotatably arranged between the front parts of the two bottom frames, the permanent magnet motor is mounted on the bottom frame on the left side, and an output shaft of the permanent magnet motor is connected with the rotating shaft; a ball-milling barrel is rotatably arranged between the rear parts of the two underframes, belt pulley sets are mounted between the ball-milling barrel and the rotating shaft in a bilateral symmetry manner, each belt pulley set consists of two belt pulleys and a flat belt, the left part of the ball-milling barrel is rotatably communicated with a feeding pipe, and the right side of the ball-milling barrel is covered with a protective cover. According to the permanent magnet motor, a speed reducer, an inorganic transmission device and a speed changer are directly omitted, the equipment structure is simplified, and therefore when the permanent magnet motor is used, the stability of equipment is improved, and the permanent magnet motor has an energy-saving function.
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Description

Technical Field

[0001] The utility model relates to a ball mill, in particular to an energy-saving new ball mill. Background Art

[0002] A ball mill is a key device for further pulverizing materials after being crushed. It is widely used in production industries such as cement, silicate products, new building materials, refractories, fertilizers, black and non-ferrous metal beneficiation, and glass ceramics, for dry or wet grinding of various ores and other grindable materials.

[0003] When a traditional ball mill is in use, it usually uses a reducer to drive the grinding cylinder to rotate, and the steel balls inside the grinding cylinder can be used to crush and grind the materials to break the materials into the required particle size. However, when the grinding cylinder is driven to rotate by the reducer, there are problems of high energy loss and high failure rate.

[0004] In summary, there is an urgent need for an energy-saving new ball mill to solve the above problems. Content of the Utility Model

[0005] In order to overcome the disadvantages of high energy loss and high failure rate of the traditional ball mill driven by a reducer, the purpose of the utility model is to provide an energy-saving new ball mill.

[0006] The technical solution is as follows:

[0007] An energy-saving new ball mill includes a chassis, a rotating shaft, a permanent magnet motor, a ball milling barrel, a pulley group, a feed pipe, and a protective cover. A rotating shaft is rotatably arranged between the front parts of two chassis, a permanent magnet motor is installed on the left chassis, the output shaft of the permanent magnet motor is connected to the rotating shaft, a ball milling barrel is rotatably arranged between the rear parts of two chassis, a pulley group is symmetrically installed between the ball milling barrel and the rotating shaft on the left and right, the pulley group is composed of two pulleys and a flat belt, a feed pipe is rotatably communicated with the left part of the ball milling barrel, and a protective cover covers the right side of the ball milling barrel.

[0008] Furthermore, it further includes a highly wear-resistant inner lining plate, and the highly wear-resistant inner lining plate is connected to the inner side of the ball milling barrel.

[0009] Furthermore, it further includes noise reduction cotton, and the noise reduction cotton is connected to the outer wall of the ball milling barrel.

[0010] Furthermore, the feed pipe is arranged in an L shape.

[0011] Furthermore, a plurality of convex blocks are arranged at intervals on the protective cover.

[0012] Furthermore, the noise reduction cotton wraps the outer wall of the ball milling barrel.

[0013] The beneficial effects of the utility model are as follows:

[0014] 1. The permanent magnet motor of the utility model directly eliminates the reducer, inorganic transmission device and transmission, simplifies the equipment structure, and thus improves the stability of the equipment and has the function of energy saving when in use.

[0015] 2. The high wear-resistant inner lining plate of the utility model plays a protective and wear-resistant role and can reduce the wear of the inner wall of the ball mill barrel.

[0016] 3. The noise reduction cotton of the utility model plays a role in reducing noise, reducing the noise generated when the ball mill barrel is crushed. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.

[0018] Figure 2 It is a three-dimensional structural schematic diagram of the components such as the rotating shaft, ball mill barrel and pulley group of the utility model.

[0019] Figure 3 The utility model is a three-dimensional structural schematic diagram of a ball mill barrel after being cut open.

[0020] The names and serial numbers of the parts in the figure are: 1_base frame, 2_rotating shaft, 3_permanent magnet motor, 4_ball mill barrel, 5_pulley set, 6_feed pipe, 7_protective cover, 8_high wear-resistant lining plate, 9_noise reduction cotton. DETAILED DESCRIPTION

[0021] The present invention will be further described below in conjunction with specific embodiments. The illustrative embodiments and descriptions of the present invention are used to explain the present invention but are not intended to limit the present invention.

[0022] Embodiment: A new energy-saving ball mill, see Figures 1 - 3 As shown, it includes a base frame 1, a rotating shaft 2, a permanent magnet motor 3, a ball mill barrel 4, a pulley group 5, a feeding pipe 6, a protective cover 7, a high wear-resistant lining plate 8 and a noise reduction cotton 9. The base frame 1 is symmetrically arranged on the left and right. The rotating shaft 2 is rotatably arranged between the front parts of the two base frames 1. The permanent magnet motor 3 is installed on the base frame 1 on the left. The output shaft of the permanent magnet motor 3 is connected to the rotating shaft 2 through a coupling. The permanent magnet motor 3 has an energy-saving function. A ball mill barrel 4 is rotatably arranged between the rear parts of the two base frames 1. The rotation of the ball mill barrel 4 can drive the internal steel balls to roll. Under the centrifugal force The material can be crushed under the action, a pulley group 5 is symmetrically installed between the ball mill barrel 4 and the rotating shaft 2, and the pulley group 5 consists of two pulleys and a flat belt. The left part of the ball mill barrel 4 is rotatably connected to a feed pipe 6, and the feed pipe 6 is L-shaped. The right side of the ball mill barrel 4 is covered with a protective cover 7, and a plurality of protrusions are arranged at intervals on the protective cover 7. A high wear-resistant lining plate 8 is connected to the inner side of the ball mill barrel 4, and a noise reduction cotton 9 is connected to the outer wall of the ball mill barrel 4. The noise reduction cotton 9 can reduce the noise generated by the rotation of the ball mill barrel 4, and the noise reduction cotton 9 wraps the outer wall of the ball mill barrel 4.

[0023] When the device needs to be used, first place the device at the designated position, then put an appropriate amount of steel balls into the ball mill barrel 4 through the feed pipe 6, and put an appropriate amount of materials into the ball mill barrel 4 through the feed pipe 6. Subsequently, people start the permanent magnet motor 3. The output shaft of the permanent magnet motor 3 rotates to drive the rotating shaft 2 to rotate. The rotation of the rotating shaft 2 can drive the ball mill barrel 4 to rotate through the pulley group 5. The rotation of the ball mill barrel 4 can drive the internal steel balls to roll. Under the action of centrifugal force, the materials inside the ball mill barrel 4 can be crushed and ground by the steel balls. Since the permanent magnet motor 3 directly cancels the reducer, inorganic transmission device and transmission, the equipment structure is simplified. Therefore, the stability of the equipment is improved and it has the function of energy saving. While the materials are being crushed, the highly wear-resistant lining plate 8 plays a role in protecting and wearing resistance, which can reduce the wear of the inner wall of the ball mill barrel 4. The noise reduction cotton 9 plays a role in noise reduction, reducing the noise generated when the ball mill barrel 4 is crushed. When the crushing and grinding are completed, turn off the permanent magnet motor 3, then open the protective cover 7, and finally take out the steel balls and the crushed materials.

[0024] Those skilled in the art should understand that the above embodiments do not limit the present invention in any form. Any technical solutions obtained by means of equivalent replacement or equivalent transformation fall within the protection scope of the present invention.

Claims

1. A new energy-saving ball mill, characterized in that: The invention comprises a base frame (1), a rotating shaft (2), a permanent magnet motor (3), a ball mill barrel (4), a pulley group (5), a feed pipe (6) and a protective cover (7), wherein the rotating shaft (2) is rotatably arranged between the front parts of the two base frames (1), the permanent magnet motor (3) is installed on the left side of the base frame (1), the output shaft of the permanent magnet motor (3) is connected to the rotating shaft (2), the ball mill barrel (4) is rotatably arranged between the rear parts of the two base frames (1), the pulley group (5) is symmetrically installed between the ball mill barrel (4) and the rotating shaft (2), the feed pipe (6) is rotatably connected to the left part of the ball mill barrel (4), and the protective cover (7) covers the right side of the ball mill barrel (4).

2. The energy-saving new ball mill according to claim 1 is characterized in that: It also includes a highly wear-resistant inner lining plate (8), which is connected to the inner side of the ball mill barrel (4).

3. The energy-saving new ball mill according to claim 2 is characterized in that: It also includes noise reduction cotton (9), and the noise reduction cotton (9) is connected to the outer wall of the ball mill barrel (4).

4. The energy-saving new ball mill according to claim 1 is characterized in that: The feed pipe (6) is arranged in an L shape.

5. The energy-saving new ball mill according to claim 1 is characterized in that: A plurality of protrusions are arranged at intervals on the protective cover (7).

6. The energy-saving new ball mill as claimed in claim 3 is characterized in that: The noise reduction cotton (9) wraps the outer wall of the ball mill barrel (4).