New energy silica gel raw material automatic feeding device

By designing the automatic loading device for new energy silicone raw materials and real-time mixing of automatic dispensing arms by using flow cycles, the problem of low degree of automation in the production of new energy silicone dispensing in the existing technology is solved, and the consistency of production efficiency and product quality is improved.

CN223027717UActive Publication Date: 2025-06-27FUJIAN ZHIWEI NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202421835594.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-31
Publication Date
2025-06-27
Estimated Expiration
2034-07-31

AI Technical Summary

Technical Problem

The existing new energy silicone dispensing production degree is low, resulting in low production efficiency and inconsistent product quality.

Method used

Design a new energy silicone raw material automatic feeding device, including a storage barrel, a cam pump, a feeding pipe and a return pipe, to realize real-time mixing and stable feeding of the automatic dispensing arm through flow cycle.

Benefits of technology

It realizes automatic loading and mixing of new energy silicone raw materials, improves production efficiency, ensures the accuracy and consistency of the dispensing process, and reduces the occurrence of blockage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a new energy silica gel raw material automatic feeding device which comprises a material storage barrel, the material storage barrel is fixed on a fixing support, the bottom of the material storage barrel is provided with a discharging port, the top of the material storage barrel is provided with a material returning port and an openable feeding port, the discharging port is connected with a cam pump pipeline, the cam pump is connected with a feeding pipe, the material returning port is connected with a material returning pipe, and the feeding port is connected with a feeding pipe. The feeding pipe is connected with the feeding end of the automatic glue dispensing arm, the material returning pipe is connected with the material returning end of the automatic glue dispensing arm, the feeding end of the automatic glue dispensing arm is communicated with the material returning end, and liquid silica gel raw materials enter the automatic glue dispensing arm along the feeding pipe and then are guided back into the material storage barrel along the material returning pipe to form flowing circulation. And the automatic dispensing arm is used for extracting the flowing state raw materials in the pipeline for real-time mixing. The liquid raw materials in the storage barrel and the pipeline connected with the dispensing arm are in a flowing state, the automatic dispensing arm can be smoother when the liquid raw materials are extracted, stable and continuous feeding can be guaranteed, blockage is reduced, and the accuracy and consistency of the dispensing process are guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of new energy silicon, and discloses an automatic feeding device for new energy silicone raw materials. Background Art

[0002] New energy silicone is a kind of silicone material, which has the dual advantages of organic and inorganic materials and has a variety of excellent properties, including: 1) a very wide range of high and low temperature resistance, and can maintain stable and reliable performance under extreme temperature conditions, usually working in the temperature range of -40°C to 250°C; 2) good electrical insulation performance, which can effectively prevent electrical faults such as current leakage and short circuit; 3) good resistance to oils and organic solvents, and at the same time has good aging resistance, and can maintain stable performance during long-term use; 4) has excellent flexibility and stretchability, making it easy to process and install, and at the same time has good explosion-proof performance; 5) strong ultraviolet resistance and weather resistance, can resist high-level wind and rainfall, can withstand instantaneous high temperatures of thousands of degrees, and hardly shows problems such as cracking and crazing. It plays an important role in new energy vehicles and related fields.

[0003] New energy silicone is liquid silicone. Compared with solid high-temperature vulcanized silicone rubber, it is liquid glue, and it can be cured into the required shape according to actual production needs. In production, new energy silicone generally includes liquid A glue and B glue raw materials. A glue and B glue can be stored in liquid form for a long time separately. After A glue and B glue are mixed and dot-coated into components or molds, they are cured into the required shape. The existing dispensing and feeding is generally manual feeding, and the degree of production automation is relatively low. A large number of human resources are required for mass production, and the mixed silicone raw materials will solidify, which is not conducive to the subsequent dispensing operation and the consistency of the quality of new energy silicone products. Summary of the Utility Model

[0004] In order to overcome the deficiency of the low degree of automation in the existing dispensing production technology, the utility model provides an automatic feeding device for new energy silicone raw materials.

[0005] The technical solution of the utility model is described as follows:

[0006] An automatic feeding device for a new energy silicone raw material, comprising a storage barrel, which is fixed on a fixed bracket for storing liquid silicone raw materials. The bottom of the storage barrel is provided with a discharge port, and the top of the storage barrel is provided with a return port and an openable feeding port. The discharge port is connected to a cam pump through a pipeline, and a feeding pipe is connected to the cam pump. The return port is connected to a return pipe. The feeding pipe is connected to the feeding end of an automatic dispensing arm, and the return pipe is connected to the return end of the automatic dispensing arm. The feeding end and the return end of the automatic dispensing arm are communicated. The liquid silicone raw material enters the automatic dispensing arm along the feeding pipe and then is guided back to the storage barrel along the return pipe to form a flowing cycle, so that the automatic dispensing arm can extract the flowing raw material in the pipeline into the internal mixing chamber for real-time mixing.

[0007] Further, in one embodiment, in the cam pump, the pump head is connected to the motor through a coupling, and the motor is a servo motor.

[0008] Further, in one embodiment, the bottom end of the storage barrel is in a downward conical shape, and the discharge port is located at the middle position of the bottom end of the storage barrel.

[0009] Further, in one embodiment, the pipeline connecting the discharge port and the cam pump is a stainless steel pipeline.

[0010] Further, in one embodiment, the feeding port is circular and covered with an upper cover, and the upper cover closes the upper end of the storage barrel.

[0011] Further, in one embodiment, the storage barrel is also provided with a pressure port and a pressure gauge. A pressure valve is installed at the pressure port, and the pressure gauge is used for monitoring the pressure in the storage barrel. Facilitate the automatic feeding of liquid silicone raw materials.

[0012] Further, in one embodiment, the storage barrel is also provided with a safety valve and an exhaust valve for adjusting the pressure in the storage barrel.

[0013] Further, in one embodiment, the material of the storage barrel is stainless steel, and the storage barrel is welded to the fixed bracket.

[0014] Further, in one embodiment, the bottom of the fixed bracket is provided with a plurality of feet.

[0015] Further, in one embodiment, the feeding pipe and the return pipe are soft rubber pipes.

[0016] For the present utility model according to the above solution, its beneficial effects are as follows: A cam pump is used to push the silicone raw material for conveying between the storage barrel and the dispensing arm. The new energy silicone liquid raw material in the storage barrel and the pipeline connecting it to the dispensing arm is in a flowing state. When the automatic dispensing arm mixes the raw materials, the automatic dispensing arm extracts the flowing raw material in the pipeline into the internal mixing chamber for real-time mixing. When the automatic dispensing arm extracts the required volume of liquid raw material, it will be smoother, which can ensure stable and continuous feeding, reduce the occurrence of blockages, ensure the accuracy and consistency of the dispensing process, and realize the automatic control of the feeding of the new energy silicone raw material. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is a schematic structural diagram of the present utility model;

[0018] Figure 2 is a side view of the present utility model;

[0019] Figure 3 is a schematic diagram of the use of the present utility model in the production of new energy silicone dispensing.

[0020] In the figure, 100, storage barrel; 110, upper cover; 120, return material port; 130, discharge port; 200, fixed bracket; 300, cam pump; 310, pump head; 320, coupling; 330, servo motor; 400, feeding pipe; 500, return pipe; 600, support feet. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0021] The present utility model will be further described below in conjunction with the drawings and embodiments. It should be noted that when an element is expressed as "fixed to" another element, it can be directly on the other element, or there can be one or more intermediate elements therebetween. When an element is expressed as "connected to" another element, it can be directly connected to the other element, or there can be one or more intermediate elements therebetween. In the description of the present utility model, the meaning of the term "a plurality" is two or more. The term "comprising" and any of its variations mean inclusive without exclusion, and there may be or be added one or more other features, integers, steps, operations, units, components, and / or their combinations.

[0022] In addition, unless otherwise clearly defined and limited, the terms "installed", "connected", and "coupled" shall be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, or the internal communication of two components. All technical and scientific terms used in this specification have the same meaning as those commonly understood by those skilled in the technical field to which the present invention belongs. The terms used in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used in this specification includes any and all combinations of one or more of the related listed items.

[0023] In addition, the technical features involved in different embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.

[0024] Such as Figure 1 And Figure 2As shown in the figure, the present application provides an embodiment of an automatic feeding device for new energy silicone raw materials. The new energy silicone raw material feeding device is connected to an automatic dispensing arm, and includes a storage barrel 100. The storage barrel 100 is fixed on a fixed bracket 200 for storing liquid silicone raw materials. The bottom of the storage barrel 100 is provided with a discharge port 130, and the top of the storage barrel 100 is provided with a return port 120 and an openable and closable feeding port. The discharge port 130 is connected to a cam pump 300 through a pipeline. A feeding pipe 400 is connected to the cam pump 300, a return pipe 500 is connected to the return port 120, the feeding pipe 400 is connected to the feeding end of the automatic dispensing arm, and the return pipe 500 is connected to the return end of the automatic dispensing arm. The feeding end and the return end of the automatic dispensing arm are communicated. The liquid silicone raw material enters the automatic dispensing arm along the feeding pipe 400 and then is guided back into the storage barrel 100 along the return pipe 500 to form a flowing cycle, so that the automatic dispensing arm extracts the flowing raw material in the pipeline into the internal mixing chamber for real-time mixing. The fixed bracket 200 raises the bottom end of the storage barrel 100 so that the bottom surface of the storage barrel 100 does not contact the ground. The discharge port 130 can be arranged at the bottom end of the barrel body, so that all the raw materials in the storage barrel 100 are added to the feeding cycle. The cam pump 300 adopts two rotors that move synchronously. The rotors are driven by an external synchronous gearbox. The rotors rotate synchronously in opposite directions driven by a transmission shaft, thus constituting a relatively high vacuum degree and discharge pressure, which is particularly suitable for the transportation of pharmaceutical-grade media and highly corrosive high-viscosity media, and is very suitable for the transportation of liquid silicone raw materials in the present application. The cam pump 300 is used to push the silicone raw material to be transported between the storage barrel 100 and the dispensing arm. The new energy silicone liquid raw material in the storage barrel 100 and the pipeline connecting it to the dispensing arm is in a flowing state. When the raw materials of the automatic dispensing arm are mixed, the automatic dispensing arm extracts the flowing raw material in the pipeline into the internal mixing chamber for real-time mixing. When the automatic dispensing arm extracts the required volume of liquid raw material, it will be smoother, which can ensure stable and continuous feeding, reduce the occurrence of blockages, ensure the accuracy and consistency of the dispensing process, and realize the automatic control of the feeding of new energy silicone raw materials.

[0025] New energy batteries refer to various batteries that can meet the power storage and release requirements in the new energy field, including lithium-ion batteries, nickel-metal hydride batteries, fuel cells, solid-state batteries, etc. Generally made through new technologies and new materials, they have characteristics such as high energy density, long cycle life, and good safety performance. To ensure the safe and reliable operation of new energy batteries, protect the environment, and meet relevant regulatory requirements, it is necessary to conduct sealing and fire prevention for new energy batteries. Generally, new energy silicone is used for sealing to prevent the chemical reactions inside the battery from getting out of control and causing fires, and to avoid the harm and losses caused by battery combustion to personnel and equipment. At the same time, the new energy silicone seal can limit the spread of fire within a single battery or battery pack, reducing the risk of overall losses; prevent the high temperature, smoke, and harmful substances generated by the fire from spreading to the surrounding environment, ensuring the safety of surrounding equipment and personnel; and can also reduce the erosion of the battery by external factors (such as moisture, dust, etc.), maintaining the stable performance of the battery and extending the service life of the battery. When performing the dispensing operation of fireproof silicone for new energy batteries, the automatic feeding device for new energy silicone raw materials in this application can be used as the automatic feeding equipment for new energy silicone raw materials in the dispensing production for new energy battery fire prevention.

[0026] As Figure 3 shown, new energy silicone generally includes liquid A glue and B glue raw materials. The A glue and B glue need to be mixed to cure and form the material shape. The automatic feeding device for new energy silicone raw materials in this application is generally used in pairs. The automatic dispensing arm mixes them in real time and then performs the dispensing operation, which can prevent the silicone from curing and blocking the pipeline, improve the automation degree of production, and improve the accuracy and consistency of dispensing.

[0027] In one embodiment, in the cam pump 300, the pump head 310 of the cam pump 300 is connected to the motor through a coupling 320. The motor is a servo motor 330, and the servo motor 330 provides power for the rotation of the cam pump 300. The rotating shaft of the motor is connected to the pump head 310 through the coupling 320, and the structure of the cam pump 300 is simple. By controlling the rotation of the motor to change the rotation speed of the cam pump 300, the flow rate of the new energy silicone raw materials can be controlled, and the dynamic cyclic supply of the raw materials between the storage barrel 100 and the automatic dispensing arm can be controlled.

[0028] As Figure 2As shown, in one embodiment, the bottom end of the storage barrel 100 is in a downward conical shape, and the discharge port 130 is located at the middle position of the bottom end of the storage barrel 100. The discharge port 130 is at the lowest position of the storage barrel 100. The liquid in the storage barrel 100 converges at the lowest position under the action of gravity. The silica gel raw material contained in the storage barrel 100 can be fully converged into the discharge port 130 and enter the cam pump 300 to be transported into the automatic dispensing arm, so that all the silica gel raw material contained in the storage barrel 100 can participate in the feeding cycle. At the same time, when changing materials and cleaning, the downwardly inclined and shrinking bottom end helps the cleaning liquid to clean the inner wall of the storage barrel 100, reduces the cleaning dead corners inside the storage barrel 100, and at the same time facilitates the complete discharge of the cleaning liquid, reduces cleaning residues, saves cleaning water, reduces the possibility of raw material pollution in the storage barrel 100, and prevents the mixing and pollution of the raw materials in the storage barrel 100 or caking during the material change operation, resulting in feeding blockage.

[0029] In one embodiment, the pipeline connecting the discharge port 130 and the cam pump 300 is a stainless steel pipeline. The stainless steel pipeline has good sealing effect, the stainless steel surface is smooth and not easy to rust, which is beneficial to reducing the possibility of raw material pollution during transportation. At the same time, the stainless steel pipeline has high strength, firm connection and long service life.

[0030] In one embodiment, the feed port is circular and is covered with an upper cover 110. The upper cover 110 closes the upper end of the storage barrel 100. Closing the feed port of the storage barrel 100 in this way simplifies the structure of the storage barrel 100. The upper cover 110 is convenient to install and disassemble, which is convenient for replenishing the raw materials in the storage barrel 100.

[0031] In one embodiment, the storage barrel 100 is also provided with a pressure port and a pressure gauge. A pressure valve is installed at the pressure port, and the pressure gauge is used for monitoring the pressure in the storage barrel 100. The pressure valve controls the intake of air into the storage barrel 100 to maintain the stability of the pressure in the storage barrel 100 and ensure the stability of the automatic feeding cycle. The pressure gauge monitors the inside of the storage barrel 100 in real time to ensure the smooth progress of automatic dispensing and can also timely detect pressure faults in the storage barrel 100. Thus, it is convenient to supervise whether the automatic feeding of the liquid silica gel raw material is carried out smoothly. The storage barrel 100 is also provided with a safety valve and an exhaust valve for adjusting the pressure in the storage barrel 100. If the pressure in the barrel continues to rise after reaching the set pressure, the safety valve opens to exhaust and relieve pressure, timely discharging the excess gas in the storage barrel 100 to prevent damage to the cam pump 300 or other components due to excessive pressure and improve the safety of production. The exhaust valve directly exhausts gas to ensure the balance of air pressure inside and outside the storage barrel 100 during the loading and replenishing of the storage barrel 100 and ensure the normal progress of loading and replenishing.

[0032] In one embodiment, the material of the storage barrel 100 is stainless steel, and the storage barrel 100 is welded to the fixed bracket 200. Stainless steel has high strength and does not react with the raw materials, and can store the raw materials well during production. Welding fixes the storage barrel 100 to the fixed bracket 200, making the fixation of the storage barrel 100 stable. The storage barrel 100 will not be violently shaken and toppled due to external impacts, which helps to ensure the safe progress of production and reduce the requirements for the production environment. At the same time, a stable storage environment helps to reduce the generation of bubbles in the liquid raw materials and improve the quality of the dispensed products.

[0033] In one embodiment, a plurality of feet 600 are provided at the bottom of the fixed bracket 200. The feet 600 support the fixed bracket 200, increasing the friction with the ground, so that the automatic feeding device for new energy silicone raw materials is not likely to move in position. The support feet can also be adjusted in height to ensure the horizontal placement of the body of the storage barrel 100 and reduce the requirements for the flatness of the ground in the production site.

[0034] In one embodiment, the feeding pipe 400 and the return pipe 500 are soft rubber hoses. To improve the automation of the dispensing operation, the automatic dispensing arm needs to move in the direction of the assembly line production. To ensure the free movement of the automatic dispensing arm, the feeding pipe 400 and the return pipe 500 should be made of soft materials, which can be bent as the automatic dispensing arm moves, without hindering the movement of the automatic dispensing arm and ensuring the continuous progress of automatic feeding.

[0035] In other embodiments, only the parts of the feeding pipe 400 and the return pipe 500 that protrude from the fixed bracket and are connected to the gantry can be made of soft rubber material to not hinder the movement of the automatic dispensing arm.

[0036] It should be understood that for those of ordinary skill in the art, improvements or changes can be made according to the above description, and all such improvements and changes should fall within the protection scope of the appended claims of the present utility model.

[0037] The above describes the patent of the present utility model with reference to the accompanying drawings in an exemplary manner. Obviously, the implementation of the patent of the present utility model is not limited by the above methods. As long as various improvements are made by adopting the method concept and technical solution of the patent of the present utility model, or the concept and technical solution of the patent of the present utility model are directly applied to other occasions without improvement, they are all within the protection scope of the present utility model.

Claims

1. An automatic feeding device for new energy silica gel raw materials, characterized in that: It includes a storage barrel, which is fixed on a fixed bracket and is used for storing liquid silicone raw materials. A discharge port is provided at the bottom of the storage barrel, and a return port and an openable and closable feed port are provided at the top of the storage barrel. The discharge port is connected to a cam pump pipeline, a feeding pipe is connected to the cam pump, and a return pipe is connected to the return port. The feeding pipe is connected to the feeding end of an automatic dispensing arm, and the return pipe is connected to the return end of the automatic dispensing arm. The feeding end of the automatic dispensing arm is connected to the return end. The liquid silicone raw material enters the automatic dispensing arm along the feeding pipe and is then guided back to the storage barrel along the return pipe to form a flow circulation, so that the fluid raw material in the automatic dispensing arm extraction pipeline enters the internal mixing chamber for real-time mixing.

2. The new energy silica gel raw material automatic feeding device according to claim 1 is characterized in that: In the cam pump, the pump head and the motor are connected by a coupling, and the motor is a servo motor.

3. The new energy silica gel raw material automatic feeding device according to claim 1 is characterized in that: The bottom end of the material storage barrel is in a downward conical shape, and the discharge port is located in the middle position of the bottom end of the material storage barrel.

4. The new energy silica gel raw material automatic feeding device according to claim 1 is characterized in that: The pipe connecting the discharge port and the cam pump is a stainless steel pipe.

5. The new energy silica gel raw material automatic feeding device according to claim 1 is characterized in that: The feed inlet is circular and covered with an upper cover, which seals the upper end of the storage barrel.

6. The new energy silica gel raw material automatic feeding device according to claim 5 is characterized in that: The storage barrel is also provided with a pressurizing port and a pressure gauge. The pressurizing port is installed with a pressure valve. The pressure gauge is used to monitor the pressure in the storage barrel to facilitate automatic loading of liquid silicone raw materials.

7. The new energy silica gel raw material automatic feeding device according to claim 6 is characterized in that: The material storage barrel is also provided with a safety valve and an exhaust valve for adjusting the pressure in the material storage barrel.

8. The new energy silica gel raw material automatic feeding device according to claim 1 is characterized in that: The material of the material storage barrel is stainless steel, and the material storage barrel is welded to the fixing bracket.

9. The new energy silica gel raw material automatic feeding device according to claim 1 is characterized in that: A plurality of supporting feet are arranged at the bottom of the fixing bracket.

10. The new energy silica gel raw material automatic feeding device according to claim 2 is characterized in that: The feeding tube and the return tube are soft rubber tubes.