Rod and wire automatic routing quality inspection operation table
By designing the automatic wiring quality inspection operation table of rod wire, using the loading rack, automatic loading mechanism and inspection delivery components, combined with the eddy current detector, the automatic quality inspection of rod wire is realized, solving the problem of low quality inspection efficiency in the existing technology, and improving the detection efficiency and accuracy.
Patent Information
- Application Number
- CN202421754765.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-23
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-07-23
AI Technical Summary
The existing bar wire material inspection method is inefficient and requires manual placement, adjustment and reading, resulting in inefficient detection.
A bar wire automatic wiring quality inspection operation table is designed, including a feeding rack, an automatic feeding mechanism and an automatic inspection component. It can realize the automatic conveying and detection of bar wire through the cylinder and motor drive, and combine it with an eddy current detector for flatness and flatness detection.
It realizes automation of rod wire material inspection, improves quality inspection efficiency, and can detect multiple rod wires at the same time, significantly improving detection speed and accuracy.
Smart Images
Figure CN223027864U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of bar and wire material quality inspection, and particularly relates to an automatic wire-walking quality inspection operation table for bar and wire materials. Background Art
[0002] After the bar and wire materials are produced, it is necessary to conduct quality inspection on the straightness and flatness of the bar and wire materials to ensure that the produced bar and wire materials meet the production standards.
[0003] Most of the existing bar and wire material quality inspections use a verticality meter for detection. First, the worker places the bar and wire materials on the verticality meter, then adjusts the verticality meter to a suitable position, and judges whether the bar and wire materials are straight by reading the pointer scales at two positions above and below the bar and wire materials, and observes whether they are flat manually. The inspections are carried out in sequence according to the above method. Since this quality inspection method requires the worker to place, adjust, read the readings of the products one by one for inspection and observation, the quality inspection efficiency is relatively low.
[0004] Therefore, it is particularly important to design an automatic wire-walking quality inspection operation table for bar and wire materials to solve the above defects. Content of the Utility Model
[0005] In view of the deficiencies of the prior art, the utility model designs an automatic wire-walking quality inspection operation table for bar and wire materials, which aims to solve the technical problem of low efficiency of the existing bar and wire material quality inspection method.
[0006] To achieve the above object, the utility model provides the following technical solutions:
[0007] An automatic wire-walking quality inspection operation table for bar and wire materials, comprising a first operation table and a second operation table. A feeding rack is fixedly installed at the rear end of the first operation table. A feeding plate is movably installed at the front end of the feeding rack. An automatic feeding mechanism is fixedly installed between the feeding rack and the first operation table. A mounting plate is fixedly installed between the first operation table and the second operation table. An automatic inspection and sending component is fixedly installed at the left end of the top of the mounting plate. An eddy current detector is fixedly installed at the right end of the mounting plate.
[0008] As a preferred scheme of the utility model, baffles are fixedly installed at the front end of the top of the first operation table and at the front and rear ends of the top of the second operation table. A partition plate is fixedly installed at the middle of the top of the second operation table.
[0009] As a preferred scheme of the utility model, both the left and right ends of the bottom of the feeding rack are fixedly connected to the first operation table through support rods. Limit plates are fixedly installed at both the left and right ends of the top of the feeding rack.
[0010] As a preferred embodiment of the present utility model, first cylinders are fixedly installed at the front end of the feeding rack and at the left and right ends of the bottom of the feeding plate. The driving ends of the two groups of first cylinders are fixedly connected to the bottom of the feeding plate. The left and right ends of the feeding plate are slidably connected to the feeding rack through sliders.
[0011] As a preferred embodiment of the present utility model, the automatic feeding mechanism includes a first mounting rack fixedly installed between the feeding rack and the first operating table. Receiving plates are fixedly connected to the left and right ends inside the first mounting rack. A fixing rack is fixedly installed at the middle inside the first mounting rack. A second cylinder is fixedly installed at the bottom of the fixing rack. The driving end of the second cylinder extends to the top of the fixing rack and is fixedly installed with a connecting plate. Top plates are fixedly installed at the left and right ends of the connecting plate and inside the two groups of receiving plates.
[0012] As a preferred embodiment of the present utility model, the automatic inspection and delivery component includes a second mounting rack fixedly installed at the left end of the top of the mounting plate. A guiding cylinder is fixedly installed at the left end of the top of the second mounting rack. A rotating shaft is rotatably connected to the right end of the top of the second mounting rack. A driving wheel is fixedly connected to the outer side of the rotating shaft. A motor is fixedly installed at the rear end of the top of the second mounting rack, and the driving end of the motor is fixedly connected to the rotating shaft. A threaded column is threadedly connected to the top right end of the second mounting rack. A lifting frame is rotatably connected to the bottom of the threaded column. An auxiliary wheel is rotatably connected to the inside of the lifting frame.
[0013] As a preferred embodiment of the present utility model, a knob is fixedly connected to the top of the threaded column. The left and right ends of the lifting frame are slidably connected to the second mounting rack through sliding columns.
[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0015] 1. In the present utility model, through the combined design of the feeding rack, the feeding plate and the automatic feeding mechanism, when inspecting the bar and wire materials, first place multiple bar and wire materials on the feeding rack together. Then start the first cylinder, and under the connection of the slider, the feeding plate is stably moved downward, thus releasing the blockage of the bar and wire materials. The bar and wire materials discharged from the feeding rack automatically roll to the rear ends of the two groups of receiving plates inside the first mounting rack. Then start the second cylinder to jack up the connecting plate, and then jack up the bar and wire materials at the rear ends of the receiving plates through the two groups of receiving plates, and then automatically fall onto the top of the first operating table and roll for flatness detection, thereby automatically inspecting each bar and wire material, greatly improving the inspection efficiency.
[0016] 2. In the present utility model, through the cooperative design of the automatic sample - sending component and the eddy current detector, a bar or wire rod with sufficient straightness is inserted into the inner side of the guiding cylinder. Subsequently, the bar or wire rod enters between the driving wheel and the auxiliary wheel. The motor drives the rotating shaft to rotate, and automatically and stably conveys the bar or wire rod to the inner side of the eddy current detector for flatness detection, further improving the quality inspection efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the present utility model;
[0018] Figure 2 It is a schematic diagram of the structure of the material - feeding rack of the present utility model;
[0019] Figure 3 It is a schematic diagram of the structure of the material - feeding plate of the present utility model;
[0020] Figure 4 It is a schematic diagram of the structure of the automatic feeding mechanism of the present utility model;
[0021] Figure 5 It is a schematic diagram of the structure of the ejector plate of the present utility model;
[0022] Figure 6 It is a schematic diagram of the structure of the automatic sample - sending component of the present utility model;
[0023] Figure 7 It is a schematic diagram of the structure of the driving wheel and the auxiliary wheel of the present utility model.
[0024] In the figure: 1. The first operating table; 101. Baffle; 102. Partition board; 2. The second operating table; 3. Material - feeding rack; 301. Support rod; 302. Limiting plate; 303. First cylinder; 304. Slide block; 4. Material - feeding plate; 5. Automatic feeding mechanism; 501. First mounting rack; 502. Receiving plate; 503. Fixed rack; 504. Second cylinder; 505. Connecting plate; 506. Ejector plate; 6. Mounting plate; 7. Automatic sample - sending component; 701. Second mounting rack; 702. Guiding cylinder; 703. Rotating shaft; 704. Driving wheel; 705. Motor; 706. Threaded column; 707. Lifting frame; 708. Auxiliary wheel; 709. Knob; 710. Slide post; 8. Eddy current detector. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0025] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
[0026] Embodiment:
[0027] Please refer to Figures 1-7 , the present utility model provides a technical solution:
[0028] An automatic wire routing quality inspection operation table for bar and wire products, including a first operation table 1 and a second operation table 2. A feeding rack 3 is fixedly installed at the rear end of the first operation table 1. A feeding plate 4 is movably installed at the front end of the feeding rack 3. An automatic feeding mechanism 5 is fixedly installed between the feeding rack 3 and the first operation table 1. An installation plate 6 is fixedly installed between the first operation table 1 and the second operation table 2. An automatic inspection and sending component 7 is fixedly installed at the left end of the top of the installation plate 6. An eddy current detector 8 is fixedly installed at the right end of the installation plate 6.
[0029] First of all, baffles 101 are fixedly installed at the front end of the top of the first operation table 1 and at the front and rear ends of the top of the second operation table 2. A partition plate 102 is fixedly installed at the middle of the top of the second operation table 2. When inspecting the quality of the bar and wire materials, the baffles 101 are used to prevent the bar and wire products from rolling onto the ground. When detecting the straightness, after the bar and wire products are conveyed to the first operation table 1 by the automatic feeding mechanism 5, the bar and wire products roll on the first operation table 1. When the bar and wire products jump, it means that its straightness is insufficient. At this time, the bar and wire products are picked out. When the straightness is sufficient, it is then passed through the inside of the automatic inspection and sending component 7, and then the bar and wire products are sent into the inside of the eddy current detector 8 by the automatic inspection and sending component 7 to detect the flatness. When the eddy current detector 8 detects that the surface of the bar and wire products is uneven, it will issue an alarm. After passing through the eddy current detector 8, the unqualified and qualified bar and wire products are selected and placed on the second operation table 2 and separated by the partition plate 102.
[0030] Furthermore, both the left and right ends of the bottom of the feeding rack 3 are fixedly connected to the first operation table 1 through support rods 301. Limit plates 302 are fixedly installed at both the left and right ends of the top of the feeding rack 3. The bottom of the feeding rack 3 is installed at the rear end of the first operation table 1 through the support rods 301. When feeding the bar and wire products, multiple bar and wire products are placed on the feeding rack 3 together and limited at both ends by the limit plates 302.
[0031] Then, first cylinders 303 are fixedly installed at both the left and right ends of the front end of the feeding rack 3 and at the bottom of the feeding plate 4. The driving ends of the two groups of first cylinders 303 are fixedly connected to the bottom of the feeding plate 4. Both the left and right ends of the feeding plate 4 are slidably connected to the feeding rack 3 through sliders 304. When feeding the bar and wire products, the first cylinders 303 are started, and under the connection of the sliders 304, the feeding plate 4 is stably moved downward, thereby releasing the blockage of the bar and wire products.
[0032] Secondly, the automatic feeding mechanism 5 includes a first mounting frame 501 fixedly installed between the material rack 3 and the first operating table 1. At both the left and right ends inside the first mounting frame 501, there are fixedly connected receiving plates 502. In the middle inside the first mounting frame 501, there is fixedly installed a fixing frame 503. At the bottom of the fixing frame 503, there is fixedly installed a second cylinder 504. The driving end of the second cylinder 504 extends to the top of the fixing frame 503 and is fixedly installed with a connecting plate 505. At both the left and right ends of the connecting plate 505 and inside the two receiving plates 502, there are fixedly installed ejector plates 506. The bar and wire materials discharged from the material rack 3 automatically roll to the rear ends of the two receiving plates 502 inside the first mounting frame 501. Subsequently, the second cylinder 504 is started to jack up the connecting plate 505. Then, the bar and wire materials at the rear ends of the receiving plates 502 are jacked up by the two receiving plates 502 and then automatically fall onto the top of the first operating table 1 and roll for flatness detection, thereby automatically inspecting the quality of each bar and wire material one by one, greatly improving the quality inspection efficiency.
[0033] Finally, the automatic inspection and delivery component 7 includes a second mounting frame 701 fixedly installed at the left end of the top of the mounting plate 6. At the left end of the top of the second mounting frame 701, there is fixedly installed a guiding cylinder 702. At the right end of the top of the second mounting frame 701, there is a rotatably connected rotating shaft 703. On the outer side of the rotating shaft 703, there is fixedly connected a driving wheel 704. At the rear end of the top of the second mounting frame 701, there is fixedly installed a motor 705, and the driving end of the motor 705 is fixedly connected to the rotating shaft 703. At the top right end of the second mounting frame 701, there is a threaded connection with a threaded column 706. At the bottom of the threaded column 706, there is a rotatably connected lifting frame 707. Inside the lifting frame 707, there is a rotatably connected auxiliary wheel 708. At the top of the threaded column 706, there is fixedly connected a knob 709. At both the left and right ends of the lifting frame 707, there are slidably connected to the second mounting frame 701 through sliding columns 710. First, the knob 709 is rotated to rotate the threaded column 706, and under the connection of the sliding columns 710, the lifting frame 707 is lowered. When the flatness detection of the bar and wire material is completed, the bar and wire material with sufficient flatness is inserted into the inside of the guiding cylinder 702. Subsequently, the bar and wire material enters between the driving wheel 704 and the auxiliary wheel 708. The motor 705 drives the rotating shaft 703 to rotate, automatically and stably conveying the bar and wire material into the eddy current detector 8 for flatness detection, further improving the quality inspection efficiency.
[0034] In this embodiment, the implementation scenario is specifically as follows: When inspecting the quality of bars and wires, first place multiple bars and wires together on the loading rack 3. Then, start the first cylinder 303, and under the connection of the slider 304, stably lower the loading plate 4, thereby releasing the blockage of the bars and wires. The bars and wires discharged from the loading rack 3 automatically roll to the rear ends of the two receiving plates 502 inside the first mounting rack 501. Then, start the second cylinder 504 to jack up the connecting plate 505. Subsequently, use the two receiving plates 502 to jack up the bars and wires at the rear ends of the receiving plates 502, and then they automatically fall onto the top of the first operating table 1 and roll for flatness detection, thereby automatically inspecting the quality of each bar and wire. When the bar or wire jumps, it indicates that its flatness is insufficient. At this time, pick out this bar or wire. When the flatness is sufficient, insert the bar or wire with sufficient flatness into the inside of the guiding cylinder 702. Subsequently, the bar or wire enters between the driving wheel 704 and the auxiliary wheel 708. The motor 705 drives the rotating shaft 703 to rotate, and automatically and stably conveys the bar or wire to the inside of the eddy current detector 8 for flatness detection. After passing through the eddy current detector 8, select the unqualified and qualified bars and wires, place them on the second operating table 2 and separate them with the partition plate 102. The entire operation process is simple and convenient. Compared with the existing bar and wire quality inspection methods, the present utility model greatly improves the quality inspection efficiency of bars and wires through the design.
[0035] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.
Claims
1. A bar and wire automatic routing quality inspection operation table, comprising a first operation table (1) and a second operation table (2), characterized in that: A material discharging rack (3) is fixedly mounted at the rear end of the first operating table (1), a material discharging plate (4) is movably mounted at the front end of the material discharging rack (3), an automatic loading mechanism (5) is fixedly mounted between the material discharging rack (3) and the first operating table (1), a mounting plate (6) is fixedly mounted between the first operating table (1) and the second operating table (2), an automatic inspection component (7) is fixedly mounted at the left end of the top of the mounting plate (6), and an eddy current detector (8) is fixedly mounted at the right end of the mounting plate (6).
2. The bar and wire automatic routing quality inspection operation table according to claim 1 is characterized by: Baffles (101) are fixedly mounted at the front end of the top of the first operating table (1) and at the front and rear ends of the top of the second operating table (2), and a partition plate (102) is fixedly mounted in the middle of the top of the second operating table (2).
3. The bar and wire automatic routing quality inspection operation table according to claim 1 is characterized by: The left and right ends of the bottom of the material discharging rack (3) are fixedly connected to the first operating platform (1) via support rods (301), and the left and right ends of the top of the material discharging rack (3) are fixedly installed with limit plates (302).
4. The bar and wire automatic routing quality inspection operation table according to claim 1, characterized in that: A first cylinder (303) is fixedly installed at the front end of the unloading rack (3) and at both left and right ends of the bottom of the unloading plate (4); the driving ends of the two groups of the first cylinders (303) are fixedly connected to the bottom of the unloading plate (4); and the left and right ends of the unloading plate (4) are slidably connected to the unloading rack (3) via a slider (304).
5. The bar and wire automatic routing quality inspection operation table according to claim 1, characterized in that: The automatic feeding mechanism (5) comprises a first mounting frame (501) fixedly mounted between a material discharging frame (3) and a first operating platform (1); a material receiving plate (502) is fixedly connected to both left and right ends of the inner side of the first mounting frame (501); a fixing frame (503) is fixedly mounted in the middle of the inner side of the first mounting frame (501); a second cylinder (504) is fixedly mounted at the bottom of the fixing frame (503); a connecting plate (505) is fixedly mounted at the driving end of the second cylinder (504) extending to the top of the fixing frame (503); and a top material plate (506) is fixedly mounted at both left and right ends of the connecting plate (505) and located on the inner sides of the two groups of material receiving plates (502).
6. The bar and wire automatic routing quality inspection operation table according to claim 1, characterized in that: The automatic inspection component (7) comprises a second mounting frame (701) fixedly mounted on the left end of the top of the mounting plate (6); a guide cylinder (702) is fixedly mounted on the left end of the top of the second mounting frame (701); a rotating shaft (703) is rotatably connected to the right end of the top of the second mounting frame (701); a driving wheel (704) is fixedly connected to the outer side of the rotating shaft (703); a motor (705) is fixedly mounted on the rear end of the top of the second mounting frame (701); and the driving end of the motor (705) is fixedly connected to the rotating shaft (703); a threaded column (706) is threadedly connected to the top of the right end of the second mounting frame (701); a lifting frame (707) is rotatably connected to the bottom of the threaded column (706); and an auxiliary wheel (708) is rotatably connected to the inner side of the lifting frame (707).
7. The bar and wire automatic routing quality inspection operation table according to claim 6, characterized in that: The top of the threaded column (706) is fixedly connected with a knob (709), and the left and right ends of the lifting frame (707) are slidably connected to the second mounting frame (701) through sliding columns (710).