Steel ball surface dirt soaking and cleaning device
By designing a steel ball surface dirt soaking cleaning device that includes multiple boxes and placement frames, the problem of anti-rust oil drying oil film and impurities on the steel ball surface is solved, and efficient cleaning of steel balls and improvement of product quality is achieved.
Patent Information
- Application Number
- CN202420917050.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-29
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-04-29
AI Technical Summary
The finished steel ball product packaging is not completely dust-proof or has been stored for a long time, resulting in a dry oil film on the anti-rust oil on the steel ball surface, affecting the cleanliness and product quality.
Design a steel ball surface dirt soaking cleaning device, including a base, bracket, cylinder, placement frame and various boxes. Through chemical reagents, tap water flushing, dehydrating agent and anti-rust oil soaking, comprehensive cleaning of the steel ball is achieved.
Through the use of this device, it can effectively remove impurities on the surface of the steel ball and dry oil film, significantly improve the cleanliness and product quality of the steel ball, and save manpower and time.
Smart Images
Figure CN223027968U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steel ball production and manufacturing, in particular to a soaking and cleaning device for dirt on the surface of steel balls. Background Technique
[0002] Steel balls are steel spherical objects, mainly used in industry, and can be used to make bearings, grinding media, high-precision mechanical components, etc. According to the uses of steel balls, steel balls can be divided into steel balls for grinding, carburized and quenched steel balls, bearing steel balls, and blank steel balls, etc.
[0003] There are the following problems: At present, in the steel ball manufacturing industry, quality problems such as incomplete dust prevention during the packaging of steel ball products or long-term placement of steel ball products often occur, and dry oil films appear on the surface rust preventive oil of steel balls, resulting in a decline in the quality of steel balls due to poor cleanliness of the surface. To solve the problem of the decline in the quality of steel balls caused by cleanliness problems such as packaging dust or rust preventive oil films, a soaking and cleaning device for dirt on the surface of steel balls is proposed. Content of the Utility Model
[0004] The purpose of this part is to outline some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this part, as well as in the abstract of the specification and the title of the utility model of this application, to avoid obscuring the purpose of this part, the abstract of the specification, and the title of the utility model, and such simplifications or omissions cannot be used to limit the scope of the utility model.
[0005] To solve the above problems, the utility model adopts the following technical solutions.
[0006] A soaking and cleaning device for dirt on the surface of steel balls, including a base. One end of the top of the base is welded with a bracket, the top of the bracket is welded with a top block, the center of the inner wall of the top block is fixedly connected with a cylinder, the movable end of the cylinder is fixedly connected with a fifth placement frame, the inner wall of the fifth placement frame is sleeved with a steel ball placement basket, a chemical reagent soaking tank is installed below the steel ball placement basket, a flushing tank is installed at the front end of the chemical reagent soaking tank, a dehydration tank is installed at the front end of the flushing tank, and an anti-rust oil soaking tank is installed at the front end of the dehydration tank.
[0007] As a further description of the above technical solution:
[0008] One side outer wall of the base is welded with a bottom frame. The bottom end of the inner wall of the bottom frame is welded with a roller plate, the top end of the inner wall of the roller plate is rotatably connected with a roller body, the top end of the inner wall of the bottom frame is slidably connected with a first bottom box, a second bottom box is installed at the rear end of the first bottom box, a third bottom box is installed at the rear end of the second bottom box, and a fourth bottom box is installed at the rear end of the third bottom box; by setting the roller body and roller plate structure, it is more convenient and labor-saving for the first bottom box, the second bottom box, the third bottom box, and the fourth bottom box to move on the bottom frame.
[0009] As a further description of the above technical solution:
[0010] A first placement frame is installed on the top of the first bottom box, a second placement frame is installed on the top of the second bottom box, a third placement frame is installed on the top of the third bottom box, and a fourth placement frame is installed on the top of the fourth bottom box. The inner wall of the first placement frame is sleeved with the outer wall bottom end of the anti-rust oil immersion tank, the inner wall of the second placement frame is sleeved with the outer wall bottom end of the dehydration tank, the inner wall of the third placement frame is sleeved with the outer wall bottom end of the rinsing tank, and the inner wall of the fourth placement frame is sleeved with the outer wall bottom end of the chemical reagent immersion tank; Chemical reagents can remove impurities such as oil films and dust adhering to the surface of the steel balls.
[0011] As a further description of the above technical solution:
[0012] A handle is welded to the front end of the first bottom box. Limiting plates are welded at the centers of the outer walls on one side of the first bottom box, the second bottom box, the third bottom box, and the fourth bottom box. Electric telescopic rods are fixedly connected to the centers of the bottoms of the first placement frame, the second placement frame, the third placement frame, and the fourth placement frame. Data lines are fixedly connected to the bottom ends of the outer walls on the same side of the electric telescopic rods, and controllers are fixedly connected to the top ends of the data lines; By setting the controller, the switch of the electric telescopic rod can be controlled.
[0013] As a further description of the above technical solution:
[0014] Timers are fixedly connected to the centers of the outer walls on the other side of the first bottom box, the second bottom box, the third bottom box, and the fourth bottom box. Insertion shafts are welded to the top ends of the outer walls on the other side of the first bottom box, the second bottom box, the third bottom box, and the fourth bottom box. Bolts are threadedly connected to the inner walls at the centers of the tops of the insertion shafts, and side plates are sleeved on the outer walls of the insertion shafts; By using the bolts, the side plates can be fixed on the insertion shafts, and by using the side plates, the first bottom box, the second bottom box, the third bottom box, and the fourth bottom box can be fixed together, thus facilitating the movement of the structures required for the four sets of processes.
[0015] As a further description of the above technical solution:
[0016] A square tube is welded to the bottom end of the inner wall of the bracket. A spring column is fixedly connected to the bottom end of the inner wall of the square tube. The top of the spring column is fixedly connected to a sliding buckle plate. The bottom end of the outer wall of the sliding buckle plate is slidably connected to the top end of the inner wall of the square tube. The top end of the inner wall of the sliding buckle plate is clamped with the top end of the outer wall of the limiting plate; When the top end of the outer wall of the limiting plate slides into the top end of the inner wall of the sliding buckle plate, a sound will be emitted.
[0017] As a further description of the above technical solution:
[0018] Roller plates are welded at the horizontal symmetry axes of the front end and the rear end of the fifth placement frame. Multiple roller shafts are rotatably connected to the bottom ends of the inner walls of the roller plates. Lifting plates are welded to both ends of the outer wall of one side of the top block. The outer walls of the roller shafts are slidably connected to the top surfaces of the lifting plates; by setting the connection structure between the roller shafts and the lifting plates, it is beneficial to improve the stability during the shaking process of the fifth placement frame.
[0019] Compared with the prior art, the beneficial effects of the present utility model are as follows: First, place the first bottom box, the second bottom box, the third bottom box, and the fourth bottom box on the top end of the inner wall of the bottom frame in sequence. Then, put a side plate on the outer wall of the insertion shaft on the same side of the first bottom box, the second bottom box, the third bottom box, and the fourth bottom box. At the same time, install bolts on the insertion shaft in sequence to fix the side plate. At this time, the first bottom box, the second bottom box, the third bottom box, and the fourth bottom box will be connected in series. Subsequently, put the anti-rust oil soaking box, the dehydration box, the rinsing box, and the chemical reagent soaking box into the first placement frame, the second placement frame, the third placement frame, and the fourth placement frame in sequence. Finally, put the steel ball placement basket filled with steel balls into the fifth placement frame. At this time, the entire cleaning device is assembled. The staff can hold the handle with one hand and push the first bottom box, the second bottom box, the third bottom box, and the fourth bottom box backward together, so as to sequentially realize the four processes of chemical reagent cleaning, tap water rinsing, dehydration with dehydrating agent, and anti-rust oil soaking of the steel balls. When the top end of the outer wall of the limiting plate slides into the top end of the inner wall of the sliding buckle plate, a sound will be emitted. At this time, the staff can stop pushing the first bottom box, the second bottom box, the third bottom box, and the fourth bottom box. At the same time, any one of the anti-rust oil soaking box, the dehydration box, the rinsing box, and the chemical reagent soaking box is exactly under the steel ball placement basket. Subsequently, the staff turn on the electric telescopic rod and the air cylinder in sequence. When the electric telescopic rod lifts the anti-rust oil soaking box, the dehydration box, the rinsing box, or the chemical reagent soaking box upward, the steel ball placement basket filled with steel balls will also be accurately inserted into the box body. The air cylinder can drive the steel ball placement basket in the fifth placement frame to shake together, so as to facilitate the rinsing of the steel balls in the steel ball placement basket and further improve the cleaning effect of the steel balls. The timer on each box body can time the operation duration of each process. When the time is up, the timer will emit a sound to remind the staff. This process saves a lot of manpower and time. At the same time, for the steel balls passing through the high-efficiency and fast surface cleanliness improvement device, the impurities adhered to the surface and the rust-proof oil film tending to dry are basically removed. The surface cleanliness of the steel balls can be greatly improved, the product quality of the steel balls is guaranteed, and the satisfaction of customers is also greatly improved. Description of the Drawings
[0020] Figure 1 Is a three-dimensional view of a steel ball surface dirt soaking and cleaning device proposed by the present utility model;
[0021] Figure 2 Is a front view of a steel ball surface dirt soaking and cleaning device proposed by the present utility model;
[0022] Figure 3 Front cross-sectional view of a steel ball surface dirt immersion cleaning device proposed by the present utility model;
[0023] Figure 4 Three-dimensional view of the split structure of the sliding buckle plate and the limit plate in a steel ball surface dirt immersion cleaning device proposed by the present utility model;
[0024] Figure 5 A steel ball surface dirt immersion cleaning device proposed by the present utility model Figure 3 Partial enlarged view of area A therein;
[0025] Figure 6 A steel ball surface dirt immersion cleaning device proposed by the present utility model Figure 3 Partial enlarged view of area B therein.
[0026] The corresponding relationship between the labels of each attached figure in the figure and the component names is as follows:
[0027] 1. Base; 2. Bottom frame; 3. Roller plate; 4. Roller body; 5. First bottom box; 6. Second bottom box; 7. Third bottom box; 8. Fourth bottom box; 9. First placement frame; 10. Second placement frame; 11. Third placement frame; 12. Fourth placement frame; 13. Antirust oil immersion tank; 14. Dehydration tank; 15. Flushing tank; 16. Chemical reagent immersion tank; 17. Handle; 18. Limit plate; 19. Electric telescopic rod; 20. Data cable; 21. Controller; 22. Timer; 23. Insertion shaft; 24. Bolt; 25. Side plate; 26. Bracket; 27. Square tube; 28. Spring column; 29. Sliding buckle plate; 30. Top block; 31. Cylinder; 32. Fifth placement frame; 33. Roller plate; 34. Roller shaft; 35. Lifting plate; 36. Steel ball placement basket. Specific embodiments
[0028] In order to make the above-mentioned objects, features and advantages of the present utility model more obvious and understandable, the specific embodiments of the present utility model will be described in detail below with reference to the accompanying drawings of the specification.
[0029] Many specific details are set forth in the following description in order to provide a thorough understanding of the present utility model, but the present utility model may be practiced in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the connotation of the present utility model, so the present utility model is not limited by the specific embodiments disclosed below.
[0030] Secondly, the so-called "one embodiment" or "embodiment" herein refers to a specific feature, structure or characteristic that may be included in at least one implementation manner of the present utility model. The "in one embodiment" that appears in different places in this specification does not all refer to the same embodiment, nor is it an embodiment that is separate or selectively exclusive to other embodiments. The present utility model provides the following embodiments.
[0031] Referring to Figures 1-6 , an embodiment provided by the present utility model: a soaking and cleaning device for dirt on the surface of steel balls, including a base 1. A bottom frame 2 is welded to the outer wall of one side of the base 1. A roller plate 3 is welded to the bottom end of the inner wall of the bottom frame 2. A roller body 4 is rotatably connected to the top end of the inner wall of the roller plate 3. By setting the structures of the roller body 4 and the roller plate 3, it is more convenient and labor-saving for the first bottom box 5, the second bottom box 6, the third bottom box 7 and the fourth bottom box 8 to move on the bottom frame 2. The first bottom box 5 is slidably connected to the top end of the inner wall of the bottom frame 2. A second bottom box 6 is installed at the rear end of the first bottom box 5. A third bottom box 7 is installed at the rear end of the second bottom box 6. A fourth bottom box 8 is installed at the rear end of the third bottom box 7. A first placement frame 9 is installed on the top of the first bottom box 5. A second placement frame 10 is installed on the top of the second bottom box 6. A third placement frame 11 is installed on the top of the third bottom box 7. A fourth placement frame 12 is installed on the top of the fourth bottom box 8.
[0032] An anti-rust oil soaking box 13 is sleeved inside the inner wall of the first placement frame 9. A dehydration box 14 is sleeved inside the inner wall of the second placement frame 10. A flushing box 15 is sleeved inside the inner wall of the third placement frame 11. A chemical reagent soaking box 16 is sleeved inside the inner wall of the fourth placement frame 12. Chemical reagents can remove impurities such as oil films and dust adhering to the surface of the steel balls. A handle 17 is welded to the front end of the first bottom box 5. By setting the handle 17, it is convenient for the staff to push the first bottom box 5, the second bottom box 6, the third bottom box 7 and the fourth bottom box 8 backward together, so as to sequentially realize four sets of processes of chemical reagent cleaning, tap water flushing, dehydrating agent dehydration and anti-rust oil soaking of the steel balls. Limiting plates 18 are welded to the centers of the outer walls of one sides of the first bottom box 5, the second bottom box 6, the third bottom box 7 and the fourth bottom box 8. Electric telescopic rods 19 are fixedly connected to the centers of the bottoms of the first placement frame 9, the second placement frame 10, the third placement frame 11 and the fourth placement frame 12. By setting the electric telescopic rods 19, the anti-rust oil soaking box 13, the dehydration box 14, the flushing box 15 and the chemical reagent soaking box 16 on the first placement frame 9, the second placement frame 10, the third placement frame 11 and the fourth placement frame 12 can be lifted, so as to facilitate the soaking of the steel balls loaded inside the steel ball placement basket 36.
[0033] At the bottom ends of the outer walls on the same side of the electric telescopic rod 19, data lines 20 are fixedly connected. At the top ends of the data lines 20, controllers 21 are fixedly connected. By setting the controllers 21, the switches of the electric telescopic rods 19 can be controlled. At the centers of the outer walls on the other sides of the first bottom box 5, the second bottom box 6, the third bottom box 7, and the fourth bottom box 8, timers 22 are fixedly connected. By setting the timers 22, the operation duration of each process can be timed. When the time is up, the timers 22 will make a sound to remind the staff. At the top ends of the outer walls on the other sides of the first bottom box 5, the second bottom box 6, the third bottom box 7, and the fourth bottom box 8, insertion shafts 23 are welded. At the centers of the inner walls at the tops of the insertion shafts 23, bolts 24 are threadedly connected. The outer walls of the insertion shafts 23 are sleeved with side plates 25. By using the bolts 24, the side plates 25 can be fixed on the insertion shafts 23. By using the side plates 25, the first bottom box 5, the second bottom box 6, the third bottom box 7, and the fourth bottom box 8 can be fixed together, thus facilitating the movement of the structures required for the four sets of processes.
[0034] At one end of the top of the base 1, a support 26 is welded. At the bottom end of the inner wall of the support 26, a square tube 27 is welded. At the bottom end of the inner wall of the square tube 27, a spring column 28 is fixedly connected. At the top of the spring column 28, a sliding catch plate 29 is fixedly connected. The bottom end of the outer wall of the sliding catch plate 29 is slidably connected to the top end of the inner wall of the square tube 27. The top end of the inner wall of the sliding catch plate 29 is clamped with the top end of the outer wall of the limiting plate 18. When the top end of the outer wall of the limiting plate 18 slides into the top end of the inner wall of the sliding catch plate 29, a sound will be made. At this time, the staff can stop pushing the first bottom box 5, the second bottom box 6, the third bottom box 7, and the fourth bottom box 8. At the same time, any one of the anti-rust oil soaking tank 13, the dehydration tank 14, the rinsing tank 15, and the chemical reagent soaking tank 16 is exactly below the steel ball placement basket 36. At the top of the support 26, a top block 30 is welded. At the center of the inner wall of the top block 30, a cylinder 31 is fixedly connected. By setting the cylinder 31, the steel ball placement basket 36 in the fifth placement frame 32 can be shaken together, thus facilitating the rinsing of the steel balls in the steel ball placement basket 36.
[0035] The movable end of the cylinder 31 is fixedly connected with a fifth placement frame 32. At the transverse symmetry axes at the front and rear ends of the fifth placement frame 32, roller plates 33 are welded. At the bottom ends of the inner walls of the roller plates 33, multiple groups of roller shafts 34 are rotatably connected. At both ends of one side outer wall of the top block 30, lifting plates 35 are welded. The outer walls of the roller shafts 34 are slidably connected to the top surfaces of the lifting plates 35. By setting the connection structure between the roller shafts 34 and the lifting plates 35, it is beneficial to improve the stability of the fifth placement frame 32 during the shaking process. The inner wall of the fifth placement frame 32 is sleeved with a steel ball placement basket 36.
[0036] The above content is a further detailed description of the present utility model in combination with specific embodiments. It cannot be determined that the specific implementation of the present utility model is only limited to these descriptions. For those of ordinary skill in the technical field to which the present utility model belongs, without departing from the concept of the present utility model, several simple deductions or substitutions can still be made, and all should be regarded as belonging to the protection scope determined by the claims submitted for the present utility model.
Claims
1. A device for soaking and cleaning dirt on the surface of a steel ball, comprising a base (1), characterized in that: A bracket (26) is welded to one end of the top of the base (1), a top block (30) is welded to the top of the bracket (26), a cylinder (31) is fixedly connected to the center of the inner wall of the top block (30), a fifth placement frame (32) is fixedly connected to the movable end of the cylinder (31), a steel ball placement basket (36) is sleeved on the inner wall of the fifth placement frame (32), a chemical reagent soaking box (16) is installed below the steel ball placement basket (36), a flushing box (15) is installed at the front end of the chemical reagent soaking box (16), a dehydration box (14) is installed at the front end of the flushing box (15), and an anti-rust oil soaking box (13) is installed at the front end of the dehydration box (14).
2. A steel ball surface dirt immersion cleaning device according to claim 1, characterized in that: A bottom frame (2) is welded to the outer wall of one side of the base (1); a roller plate (3) is welded to the bottom end of the inner wall of the bottom frame (2); a roller body (4) is rotatably connected to the top end of the inner wall of the roller plate (3); a first bottom box (5) is slidably connected to the top end of the inner wall of the bottom frame (2); a second bottom box (6) is installed at the rear end of the first bottom box (5); a third bottom box (7) is installed at the rear end of the second bottom box (6); and a fourth bottom box (8) is installed at the rear end of the third bottom box (7).
3. A steel ball surface dirt immersion cleaning device according to claim 2, characterized in that: A first placement frame (9) is installed on the top of the first bottom box (5), a second placement frame (10) is installed on the top of the second bottom box (6), a third placement frame (11) is installed on the top of the third bottom box (7), and a fourth placement frame (12) is installed on the top of the fourth bottom box (8). The inner wall of the first placement frame (9) is sleeved with the bottom end of the outer wall of the anti-rust oil soaking box (13), the inner wall of the second placement frame (10) is sleeved with the bottom end of the outer wall of the dehydration box (14), the inner wall of the third placement frame (11) is sleeved with the bottom end of the outer wall of the flushing box (15), and the inner wall of the fourth placement frame (12) is sleeved with the bottom end of the outer wall of the chemical reagent soaking box (16).
4. A steel ball surface dirt immersion cleaning device according to claim 3, characterized in that: A handle (17) is welded to the front end of the first bottom box (5); a limit plate (18) is welded to the center of the outer wall of one side of the first bottom box (5), the second bottom box (6), the third bottom box (7) and the fourth bottom box (8); an electric telescopic rod (19) is fixedly connected to the center of the bottom of the first placement frame (9), the second placement frame (10), the third placement frame (11) and the fourth placement frame (12); a data line (20) is fixedly connected to the bottom end of the outer wall on the same side of the electric telescopic rod (19); and a controller (21) is fixedly connected to the top end of the data line (20).
5. A steel ball surface dirt immersion cleaning device according to claim 4, characterized in that: A timer (22) is fixedly connected to the center of the outer wall on the other side of the first bottom box (5), the second bottom box (6), the third bottom box (7) and the fourth bottom box (8); an insertion shaft (23) is welded to the top of the outer wall on the other side of the first bottom box (5), the second bottom box (6), the third bottom box (7) and the fourth bottom box (8); a bolt (24) is threadedly connected to the inner wall at the center of the top of the insertion shaft (23); and a side plate (25) is sleeved on the outer wall of the insertion shaft (23).
6. A steel ball surface dirt immersion cleaning device according to claim 5, characterized in that: A square tube (27) is welded to the bottom end of the inner wall of the bracket (26), a spring column (28) is fixedly connected to the bottom end of the inner wall of the square tube (27), a sliding buckle plate (29) is fixedly connected to the top of the spring column (28), the bottom end of the outer wall of the sliding buckle plate (29) is slidably connected to the top end of the inner wall of the square tube (27), and the top end of the inner wall of the sliding buckle plate (29) is clamped to the top end of the outer wall of the limiting plate (18).
7. The device for soaking and cleaning dirt on the surface of a steel ball according to claim 1, characterized in that: Roller plates (33) are welded at the transverse symmetry axes at the front and rear ends of the fifth placement frame (32), and the bottom ends of the inner walls of the roller plates (33) are rotatably connected to multiple groups of roller shafts (34). Lifting plates (35) are welded at both ends of the outer wall of one side of the top block (30), and the outer walls of the roller shafts (34) are slidably connected to the top surfaces of the lifting plates (35).