Assembly line assembly with cleaning device

Abstract

The flow assembly with the cleaning device comprises a production line and a cleaning mechanism, and the cleaning mechanism comprises moving frames distributed left and right, a transverse adjusting mechanism, a longitudinal adjusting mechanism, a taking assembly and cleaning equipment. The transverse adjusting mechanism comprises a fixing shell, the fixing shell is fixedly installed between the tops of the two movable frames, and a first motor is fixedly installed on the left side of the fixing shell. According to the assembly line with the cleaning device, by arranging the cleaning mechanism, the cleaning mechanism can be moved to any machining procedure position, needing to be cleaned, of a production line through a moving frame at the bottom, and the flexibility and portability during use are improved; and under the action of the transverse adjusting mechanism and the longitudinal adjusting mechanism, the taking assembly can be driven to move leftwards, rightwards, upwards and downwards, the containing baskets provided with the motor accessories and located on the production line are transferred to the cleaning equipment, and after cleaning is conducted through the ultrasonic cleaning machine, residual water on the surfaces is dried through the drying device.

Description

Technical Field

[0001] The utility model relates to the technical field of automobile motor production lines, and particularly relates to a flow assembly with a cleaning device. Background Technique

[0002] In a traditional motor flow assembly line, when motor parts are transferred between processing stations, they are often contaminated due to the accumulation of metal debris, coolant, or other pollutants. This not only affects product quality but may also damage machinery and equipment, reducing production efficiency. Although some production lines may have an independent cleaning step at the end, this often fails to completely remove the stains attached to the products and increases the production steps and time. Content of the Utility Model

[0003] Aiming at the deficiencies of the prior art, the utility model provides a flow assembly with a cleaning device, which has the advantages of automatic cleaning, etc., and solves the problem that motor parts are often contaminated due to the accumulation of metal debris, coolant, or other pollutants when transferred between processing stations.

[0004] To achieve the above object, the utility model provides the following technical solution: A flow assembly with a cleaning device, including a production line and a cleaning mechanism. The cleaning mechanism includes a moving frame, a transverse adjustment mechanism, a longitudinal adjustment mechanism, a taking component, and a cleaning device that are distributed left and right;

[0005] The transverse adjustment mechanism includes a fixed shell. A fixed shell is fixedly installed between the tops of the two moving frames. A motor one is fixedly installed on the left side of the fixed shell. A threaded rod one is fixedly installed at the output shaft of the motor one. A sliding seat is threadedly connected to the outer surface of the threaded rod one;

[0006] The longitudinal adjustment mechanism includes an installation box. An installation box is fixedly installed on the front side of the sliding seat. A motor two is fixedly installed on the top of the installation box. A threaded rod two is fixedly installed at the output shaft of the motor two. A lifting block is threadedly connected to the outer surface of the threaded rod two;

[0007] The cleaning device includes an ultrasonic cleaner. An ultrasonic cleaner is arranged on the top of the production line. A cleaning tank is opened on the top of the ultrasonic cleaner. A filter screen is fixedly installed on the top of the ultrasonic cleaner. A drying device is arranged on the front side of the filter screen.

[0008] Further, the right end of the threaded rod one penetrates through the left side wall of the fixed shell and is rotatably installed on the right inner wall of the fixed shell.

[0009] Further, the sliding seat is slidably installed between the inner top wall and the inner bottom wall of the fixed shell.

[0010] Further, the bottom of the second threaded rod penetrates through the top wall of the installation box and is rotatably installed on the inner bottom wall of the installation box.

[0011] Further, the lifting block is slidably installed between the left and right inner walls of the installation box.

[0012] Further, the taking component includes a U-shaped frame. A U-shaped frame is fixedly installed on the front side of the lifting block, and four hook rods are fixedly installed at the bottom of the U-shaped frame.

[0013] Further, a receiving basket is suspended between the four hook rods. The receiving basket includes a basket body and two hook frames fixedly installed at the top of the basket body.

[0014] Compared with the prior art, the technical solution of the present application has the following beneficial effects:

[0015] For the flowing water assembly with a cleaning device, by setting a cleaning mechanism, the cleaning mechanism can be moved to any processing procedure that needs to be cleaned on the production line through the moving frame at the bottom, increasing the flexibility and portability during use; and under the action of the horizontal adjustment mechanism and the vertical adjustment mechanism, it can drive the taking component to move left and right and up and down, transfer the receiving basket containing motor accessories on the production line to the cleaning equipment, and after being cleaned by the ultrasonic cleaner, the residual water on the surface is dried by the drying device, then transfer the device to the place where cleaning is required to clean the parts in time, effectively avoiding secondary pollution during the transfer process and improving the production efficiency at the same time. Description of the Drawings

[0016] Figure 1 It is a three-dimensional structural diagram of the present utility model;

[0017] Figure 2 It is a three-dimensional structural diagram of the cleaning mechanism of the present utility model;

[0018] Figure 3 It is a three-dimensional structural diagram of the vertical adjustment mechanism of the present utility model;

[0019] Figure 4 It is a three-dimensional structural diagram of the taking component and the receiving basket of the present utility model;

[0020] Figure 5 It is a three-dimensional structural diagram of the cleaning device of the present utility model.

[0021] In the figure: 1. Production line; 2. Cleaning mechanism; 201. Moving frame; 202. Horizontal adjustment mechanism; 21. Fixed housing; 22. Motor 1; 23. First threaded rod; 24. Sliding seat; 303. Vertical adjustment mechanism; 31. Installation box; 32. Motor 2; 33. Second threaded rod; 34. Lifting block; 404. Retrieving component; 41. U-shaped frame; 42. Hook rod; 505. Cleaning equipment; 51. Ultrasonic cleaner; 52. Cleaning tank; 53. Filter screen; 54. Drying device; 3. Holding basket; 4. Basket body; 5. Hook frame. Detailed implementation mode

[0022] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0023] Please refer to Figures 1-5 , a flow assembly with a cleaning device in this embodiment includes a production line 1 and a cleaning mechanism 2. The cleaning mechanism 2 includes a moving frame 201, a horizontal adjustment mechanism 202, a vertical adjustment mechanism 303, a retrieving component 404, and a cleaning equipment 505 that are distributed left and right.

[0024] It should be noted that the production line 1 includes a plurality of processing stations and a cleaning mechanism 2 arranged in sequence along the product flow direction. The processing stations are not shown in the figure. Each processing station is responsible for different production tasks, such as punching, milling, etc. The cleaning mechanism 2 can be arbitrarily moved between the processing stations or after all processing steps, and is flexibly configured according to production requirements.

[0025] Embodiment 1: The horizontal adjustment mechanism 202 includes a fixed housing 21. A fixed housing 21 is fixedly installed between the tops of the two moving frames 201. A motor 1 22 is fixedly installed on the left side of the fixed housing 21. A first threaded rod 23 is fixedly installed at the output shaft of the motor 1 22. A sliding seat 24 is threadedly connected to the outer surface of the first threaded rod 23.

[0026] The horizontal adjustment mechanism 202 can drive the retrieving component 404 to move left and right, and move the holding basket 3 to the right cleaning equipment 505. When in use, first drive the first threaded rod 23 to rotate through the motor 1 22. The first threaded rod 23 drives the sliding seat 24 to slide left and right in the fixed housing 21 until the holding basket 3 is moved above the cleaning tank 52.

[0027] Embodiment 2: The longitudinal adjustment mechanism 303 includes an installation box 31. The installation box 31 is fixedly installed on the front side of the sliding seat 24. A second motor 32 is fixedly installed on the top of the installation box 31. A second threaded rod 33 is fixedly installed at the output shaft of the second motor 32. A lifting block 34 is threadedly connected to the outer surface of the second threaded rod 33.

[0028] The longitudinal adjustment mechanism 303 can drive the picking component 404 to move up and down, pick up and put down the accommodation basket 3 from the conveyor belt of the production line 1. When in use, the second motor 32 drives the second threaded rod 33 to rotate, and the second threaded rod 33 drives the lifting block 34 to slide up and down in the installation box 31 until the accommodation basket 3 is placed in the cleaning tank 52.

[0029] The picking component 404 includes a U-shaped frame 41 and a hook rod 42. The accommodation basket 3 includes a basket body 4 and a hook frame 5.

[0030] Embodiment 3: The cleaning device 505 includes an ultrasonic cleaner 51. The ultrasonic cleaner 51 is arranged on the top of the production line 1. A cleaning tank 52 is opened on the top of the ultrasonic cleaner 51. A filter screen 53 is fixedly installed on the top of the ultrasonic cleaner 51. A drying device 54 is arranged on the front side of the filter screen 53.

[0031] After the motor parts in the accommodation basket 3 are put into the cleaning tank 52 for cleaning, the accommodation basket 3 is taken out by the picking component 404 and moved to the right to the filter screen 53. While the cleaning residual liquid is filtered through the filter screen 53, the surface moisture is dried by the drying device 54.

[0032] During implementation, the following steps are carried out for operation:

[0033] 1) First, move the cleaning mechanism 2 to the processing operation on the production line 1 that needs to be cleaned;

[0034] 2) Then, the accommodation basket 3 containing the motor parts after the previous process is located on the conveyor belt of the production line 1;

[0035] 3) At this time, the longitudinal adjustment mechanism 303 drives the picking component 404 to move downward. Through the cooperation of the hook rod 42 and the hook frame 5, the accommodation basket 3 is picked up from the conveyor belt, and then the accommodation basket 3 is moved to the right to the cleaning device 505 by the transverse adjustment mechanism 202;

[0036] 4) Finally, after being cleaned and dried by the cleaning device 505, it is continuously conveyed to the next process.

[0037] In summary, for the flow assembly with a cleaning device, by providing a cleaning mechanism 2, the cleaning mechanism 2 can be moved to any processing step on the production line 1 that requires cleaning through the moving frame 201 at the bottom, increasing the flexibility and portability during use. Moreover, under the action of the horizontal adjustment mechanism 202 and the vertical adjustment mechanism 303, the picking component 404 can be driven to move left and right and up and down to transfer the accommodation basket 3 containing motor accessories on the production line 1 to the cleaning device 505. After being cleaned by the ultrasonic cleaner 51, the residual moisture on the surface is dried by the drying device 54. Then, the device is transferred to the location where cleaning is required to clean the parts in a timely manner, effectively avoiding secondary contamination during the transfer process and improving production efficiency at the same time.

[0038] It should be noted that in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "comprising one..." does not exclude the existence of additional identical elements in the process, method, article or device comprising the said element.

[0039] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A flow assembly with a cleaning device, comprising a production line (1) and a cleaning mechanism (2), characterized in that: The cleaning mechanism (2) comprises a movable frame (201) distributed on the left and right, a transverse adjustment mechanism (202), a longitudinal adjustment mechanism (303), a taking component (404) and a cleaning device (505); The lateral adjustment mechanism (202) comprises a fixed shell (21), the fixed shell (21) is fixedly installed between the tops of the two moving frames (201), a motor (22) is fixedly installed on the left side of the fixed shell (21), a threaded rod (23) is fixedly installed at the output shaft of the motor (22), and a sliding seat (24) is threadedly connected to the outer surface of the threaded rod (23); The longitudinal adjustment mechanism (303) comprises a mounting box (31), the mounting box (31) is fixedly mounted on the front side of the slide seat (24), a second motor (32) is fixedly mounted on the top of the mounting box (31), a second threaded rod (33) is fixedly mounted on the output shaft of the second motor (32), and a lifting block (34) is threadedly connected to the outer surface of the second threaded rod (33); The cleaning equipment (505) comprises an ultrasonic cleaning machine (51), the ultrasonic cleaning machine (51) is arranged on the top of the production line (1), a cleaning tank (52) is provided on the top of the ultrasonic cleaning machine (51), a filter screen (53) is fixedly installed on the top of the ultrasonic cleaning machine (51), and a drying device (54) is arranged on the front side of the filter screen (53).

2. A water flow assembly with a cleaning device according to claim 1, characterized in that: The right end of the threaded rod 1 (23) penetrates the left side wall of the fixed shell (21) and is rotatably mounted on the right inner wall of the fixed shell (21).

3. A water flow assembly with a cleaning device according to claim 1, characterized in that: The sliding seat (24) is slidably mounted between the inner top wall and the inner bottom wall of the fixed shell (21).

4. A water flow assembly with a cleaning device according to claim 1, characterized in that: The bottom of the second threaded rod (33) passes through the top wall of the installation box (31) and is rotatably mounted on the inner bottom wall of the installation box (31).

5. The water flow assembly with a cleaning device according to claim 1, characterized in that: The lifting block (34) is slidably mounted between the left and right inner walls of the installation box (31).

6. A water flow assembly with a cleaning device according to claim 1, characterized in that: The picking assembly (404) comprises a U-shaped frame (41), the front side of the lifting block (34) is fixedly mounted with the U-shaped frame (41), and the bottom of the U-shaped frame (41) is fixedly mounted with four hook rods (42).

7. A water flow assembly with a cleaning device according to claim 6, characterized in that: A receiving basket (3) is suspended between the four hook rods (42), and the receiving basket (3) comprises a basket body (4) and two hook frames (5) fixedly mounted on the top of the basket body (4).

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