Circulating water waste heat recycling device based on wire drawing water tank
By designing a recycled water waste heat reuse device in the water tank wire puller, and using plate heat exchangers and preheating mechanisms to recover and utilize waste heat in the water tank, the problem of failure to effectively utilize heat in the water tank wire puller is solved, and energy saving and product quality improvement are achieved.
Patent Information
- Application Number
- CN202422056737.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-23
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-08-23
AI Technical Summary
In the prior art, the heat generated by the water tank wire puller during the drawing process is not effectively utilized, resulting in high energy consumption and carbon emissions, and affecting the plasticity and toughness of the metal wire.
A recycled water waste heat reuse device based on a wire drawing water tank is designed, including a plate heat exchanger, water tank and preheating mechanism. By recycling and utilizing the recycled water waste heat in the wire drawing water tank, metal wires are preheated, thermal stress is reduced, and the mechanical properties and surface quality of the wires are improved.
By recycling and utilizing the residual heat of circulating water in the wire drawing tank, the dependence on external energy is reduced, energy consumption and carbon emissions are reduced, and the mechanical properties and surface quality of metal wires are improved, and the production efficiency and product quality are improved.
Smart Images

Figure CN223028142U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of wire drawing machines for water tanks, and particularly to a device for recycling waste heat from circulating water based on a wire drawing water tank. Background Art
[0002] A wire drawing machine for a water tank is a device used for the drawing process of metal wire rods. Through mechanical force, the metal wire rods are drawn step by step to reduce their diameter and increase their length. The working principle of the wire drawing machine for a water tank is to place multiple drawing heads in the water tank, and through step-by-step drawing, the metal wire rods reach the required specifications. During the multiple drawing processes, due to heat generated by friction, the liquid in the water tank will continuously circulate to cool and lubricate the wire rods to prevent the temperature from being too high during the drawing process and affecting the product quality. The cooling water in the water tank has good value for waste heat recycling.
[0003] By recovering and utilizing the waste heat of the circulating water in the wire drawing water tank, the dependence on external energy can be reduced, and energy consumption and carbon emissions can be lowered. Preheating the metal wire rods with the waste heat of the circulating water in the wire drawing water tank can reduce the thermal stress during the wire drawing process, help the metal wire rods maintain appropriate plasticity and toughness during the wire drawing process, improve the mechanical properties and surface quality of the wire rods, and thus improve production efficiency and product quality. Summary of the Invention
[0004] In view of the above defects or deficiencies in the prior art, it is desirable to provide a simple, practical, energy-saving and environment-friendly device for recycling waste heat from circulating water based on a wire drawing water tank.
[0005] A device for recycling waste heat from circulating water based on a wire drawing water tank provided by this application includes a plate heat exchanger, a water tank and a preheating mechanism;
[0006] One end of the plate heat exchanger in the length direction is respectively provided with a first water inlet, a first water outlet, a second water inlet and a second water outlet; a first water inlet pipe and a first water outlet pipe are respectively connected and arranged to the first water inlet and the first water outlet; both the first water inlet pipe and the first water outlet pipe are connected to the wire drawing water tank;
[0007] The second water inlet is connected and provided with a second water inlet pipe; the second water outlet is connected to the water tank through a pipeline; one end of the water tank far away from the second water outlet along the axial direction is connected and provided with a second water outlet pipe;
[0008] The preheating mechanism includes a spiral pipeline, a total water inlet pipe and a total water outlet pipe.
[0009] Preferably, the spiral pipeline is set as a spiral-shaped pipeline; both ends of the spiral pipeline along the pipeline direction are respectively connected and provided with a water inlet port and a water outlet port;
[0010] One end of the second water inlet pipe, which is far from the second water inlet along the pipeline direction, is communicatively connected with a total water outlet pipe; one end of the second water outlet pipe, which is far from the water tank along the pipeline direction, is communicatively connected with a total water inlet pipe.
[0011] Preferably, the spiral pipes, the water inlet ports and the water outlet ports are arranged in groups in a matching manner, and multiple groups are arranged along the axial direction of the spiral pipes;
[0012] Multiple water inlet ports are fixedly communicatively connected with the total water inlet pipe; multiple water outlet ports are fixedly communicatively connected with the total water outlet pipe.
[0013] Preferably, water pumps are installed on both the first water inlet pipe and the second water outlet pipe.
[0014] Preferably, valves are installed on the first water inlet, the first water outlet, the second water inlet and the second water outlet.
[0015] Compared with the prior art, the beneficial effects of the present application are as follows:
[0016] (1) By recycling and utilizing the waste heat of the circulating water in the wire drawing water tank, the present application can reduce the dependence on external energy, lower energy consumption and carbon emissions;
[0017] (2) Preheating the metal wire with the waste heat of the circulating water in the wire drawing water tank can reduce the thermal stress during the wire drawing process, help the metal wire maintain appropriate plasticity and toughness during the wire drawing process, improve the mechanical properties and surface quality of the wire, and thus improve the production efficiency and product quality.
[0018] It should be understood that the content described in the invention content part is not intended to limit the key or important features of the embodiments of the present application, nor to limit the scope of the present application. Other features of the present application will become easily understood through the following description. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Other features, objects and advantages of the present application will become more apparent by reading the detailed description of the non-limiting embodiments with reference to the following drawings:
[0020] Figure 1 FIG. is a schematic structural diagram of a device for recycling waste heat of circulating water based on a wire drawing water tank provided by an embodiment of the present application.
[0021] Reference numerals in the figure: 1, plate heat exchanger; 2, water tank; 3, preheating mechanism;
[0022] 11, first water inlet; 12, first water outlet; 13, second water inlet; 14, second water outlet; 15, water pump; 16, valve;
[0023] 21, first water inlet pipe; 22, first water outlet pipe; 23, second water inlet pipe; 24, second water outlet pipe;
[0024] 31. Spiral pipe; 32. Total water inlet pipe; 33. Total water outlet pipe; 34. Water inlet port; 35. Water outlet port. Detailed implementation manners
[0025] The present application will be further described in detail below in conjunction with the accompanying drawings and embodiments. It can be understood that the specific embodiments described herein are only used to explain the related application, rather than limiting the application. Additionally, it should be noted that for the sake of description, only the parts related to the application are shown in the accompanying drawings.
[0026] It should be noted that, without conflict, the embodiments in the present application and the features in the embodiments can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and embodiments.
[0027] Please refer to Figure 1 , an embodiment of the present application provides a circulating water waste heat reuse device based on a wire drawing water tank, including a plate heat exchanger 1, a water tank 2 and a preheating mechanism 3;
[0028] One end of the plate heat exchanger 1 in the length direction is respectively provided with a first water inlet 11, a first water outlet 12, a second water inlet 13 and a second water outlet 14; a first water inlet pipe 21 and a first water outlet pipe 22 are respectively and communicatively arranged at the first water inlet 11 and the first water outlet 12; both the first water inlet pipe 21 and the first water outlet pipe 22 are communicated with the wire drawing water tank;
[0029] A second water inlet pipe 23 is communicatively arranged at the second water inlet 13; the second water outlet 14 is communicatively arranged with the water tank 2 through a pipeline; one end of the water tank 2 far from the second water outlet 14 along the axial direction is communicatively arranged with a second water outlet pipe 24;
[0030] The preheating mechanism 3 includes a spiral pipe 31, a total water inlet pipe 32 and a total water outlet pipe 33.
[0031] In this embodiment, the plate heat exchanger 1 is formed by pressing thin metal plates into corrugated heat exchange plates, and then stacking these plates and fastening them with clamping plates and bolts. In the plate heat exchanger 1, the cold and hot fluids flow relatively through flow channels in different directions, thereby realizing heat transfer and heat exchange.
[0032] The present application connects the high-temperature liquid in the wire drawing water tank to the plate heat exchanger 1 through the first water inlet 11 via the first water inlet pipe 21, and reflows it back to the wire drawing water tank through the first water outlet 12 via the first water outlet pipe 22. The high-temperature liquid in the wire drawing water tank transfers heat through the plate heat exchanger 1, so that the waste heat of the circulating water in the wire drawing water tank is fully utilized, and at the same time, the temperature of the liquid in the wire drawing water tank is reduced, effectively cooling the metal wire during the stretching process.
[0033] In a preferred embodiment, the spiral pipe 31 is arranged as a spiral pipe; both ends of the spiral pipe 31 in the pipe direction are respectively and communicatively provided with a water inlet 34 and a water outlet 35;
[0034] One end of the second water inlet pipe 23 away from the second water inlet 13 in the pipe direction is communicatively provided with a total water outlet pipe 33; one end of the second water outlet pipe 24 away from the water tank 2 in the pipe direction is communicatively provided with a total water inlet pipe 32.
[0035] In a preferred embodiment, the spiral pipe 31, the water inlet 34 and the water outlet 35 are arranged in a matching group, and multiple groups are arranged along the axial direction of the spiral pipe 31;
[0036] Multiple water inlets 34 are fixedly communicated with the total water inlet pipe 32; multiple water outlets 35 are fixedly communicated with the total water outlet pipe 33.
[0037] Please refer to Figure 1 , in this embodiment, the liquid that has absorbed heat through the plate heat exchanger 1 flows into the water tank 2 and is stored. The liquid in the water tank 2 is pumped into the total water inlet pipe 32 when needed, and is divided into multiple spiral pipes 31 through multiple water inlets 34, so that the axial part of the spiral pipe 31 is heated. Then, the liquid in the multiple spiral pipes 31 converges and flows into the total water outlet pipe 3 through multiple water outlets 35, and re-enters the plate heat exchanger 1 through the second water inlet pipe 23 and the second water inlet 13 to absorb heat.
[0038] Multiple spiral pipes 31 are arranged along the axial direction of the spiral pipe 31, jointly forming a cylindrical body. Before the metal wire enters the wire drawing water tank, it first passes through multiple spiral pipes 31 along the axial direction of the cylindrical body. High-temperature liquid flows in the spiral pipes 31, and the metal wire is evenly preheated, which helps the metal wire maintain appropriate plasticity and toughness before wire drawing, thus ensuring the quality and efficiency of wire drawing.
[0039] In a preferred embodiment, water pumps 15 are installed on both the first water inlet pipe 21 and the second water outlet pipe 24.
[0040] Please refer to Figure 1 , in this embodiment, the water pump 15 is used to control the liquid flow in the pipe.
[0041] In a preferred embodiment, valves 116 are installed on the first water inlet 11, the first water outlet 12, the second water inlet 13 and the second water outlet 14.
[0042] Please refer to Figure 1 , in this embodiment, the valve 16 is used to control the opening and closing of the pipe nozzle.
[0043] The working principle of this application:
[0044] The high-temperature liquid in the wire-drawing water tank 1 is pumped into the plate heat exchanger 1 from the first water inlet 11 through the first water inlet pipe 21 by the water pump 15, and then flows back into the wire-drawing water tank from the first water outlet 12 through the first water outlet pipe 22. The high-temperature liquid in the wire-drawing water tank transfers heat through the plate heat exchanger 1. The liquid that absorbs heat through the plate heat exchanger 1 flows into the water tank 2 through the second water outlet 14 and is stored. The liquid in the water tank 2 is pumped into the water inlet main pipe 32 when needed and is divided into multiple spiral pipes 31 through multiple water inlet ports 34, so that the axial part of the spiral pipes 31 is heated. Then, the liquid in the multiple spiral pipes 31 converges and flows into the water outlet main pipe 33 through multiple water outlet ports 35, and then re-enters the plate heat exchanger 1 through the second water inlet pipe 23 from the second water inlet 13 to absorb heat.
[0045] In the description of this specification, terms such as "connection", "installation", and "fixation" should all be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection or an indirect connection through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0046] In the description of this specification, the descriptions of terms such as "one embodiment" and "some embodiments" mean that the specific features, structures, materials, or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of this application. In this specification, the schematic expressions of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.
[0047] The above are only the preferred embodiments of this application and are not used to limit this application. For those skilled in the art, this application can have various changes and modifications. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of this application should be included in the protection scope of this application.
Claims
1. A circulating water waste heat recycling device based on a wire drawing water tank, characterized in that: Including plate heat exchanger, water tank and preheating mechanism; The plate heat exchanger is provided with a first water inlet, a first water outlet, a second water inlet and a second water outlet at one end along the length direction; the first water inlet and the first water outlet are connected to a first water inlet pipe and a first water outlet pipe respectively; the first water inlet pipe and the first water outlet pipe are both connected to the wire drawing water tank; The second water inlet is connected to a second water inlet pipe; the second water outlet is connected to the water tank through a pipeline; the end of the water tank away from the second water outlet along the axial direction is connected to a second water outlet pipe; The preheating mechanism comprises a spiral pipeline, a water inlet main pipe and a water outlet main pipe.
2. The circulating water waste heat recycling device based on the wire drawing water tank according to claim 1 is characterized in that: The spiral pipeline is configured as a spiral pipeline; the two ends of the spiral pipeline along the pipeline direction are respectively connected with a water inlet and a water outlet; One end of the second water inlet pipe away from the second water inlet along the pipeline direction is connected to the water outlet main pipe; one end of the second water outlet pipe away from the water tank along the pipeline direction is connected to the water inlet main pipe.
3. The circulating water waste heat recycling device based on the wire drawing water tank according to claim 2 is characterized in that: The spiral pipe, the water inlet pipe and the water outlet pipe are arranged in groups in a matching manner, and multiple groups are arranged along the axis direction of the spiral pipe; The plurality of water inlet pipe openings are all fixedly connected to the water inlet main pipe; the plurality of water outlet pipe openings are all fixedly connected to the water outlet main pipe.
4. The circulating water waste heat recycling device based on the wire drawing water tank according to claim 3 is characterized in that: Water pumps are installed on both the first water inlet pipe and the second water outlet pipe.
5. The circulating water waste heat recycling device based on the wire drawing water tank according to claim 4 is characterized in that: Valves are installed on the first water inlet, the first water outlet, the second water inlet and the second water outlet.