Bending device for air conditioner aluminum pipe machining

By designing a rolling device suitable for air-conditioning aluminum pipe processing, the rolling mechanism and connecting components are used to achieve adaptation and grip of different models of aluminum pipes, the problems of large workload and frequent mold replacement in the prior art are solved, which improves production efficiency and reduces safety risks.

CN223028193UActive Publication Date: 2025-06-27CHANGZHOU HUICHUN COPPER CO LTD
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Patent Information

Application Number
CN202421921879.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-08
Publication Date
2025-06-27
Estimated Expiration
2034-08-08

AI Technical Summary

Technical Problem

The existing aluminum pipe bending device has a lot of work in actual production, and requires frequent replacement of molds to adapt to different models of aluminum pipes, resulting in low production efficiency and possible safety accidents.

Method used

A rolling device for processing air conditioning aluminum tubes is designed, using a rolling mechanism and connecting components. The active rod and driven rod movement are driven by rotating handles and screws to achieve adaptation and grip of the aluminum tubes, avoiding the need for mold replacement.

Benefits of technology

The device can be adapted to different models of aluminum tubes, reducing the time for mold replacement, improving production efficiency, and reducing the risk of safety accidents.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of aluminum pipe bending, and discloses a bending device for air conditioner aluminum pipe machining, which comprises a fixed plate, a fixed seat arranged on the outer side wall of the fixed plate, a hollow rotating seat arranged in the middle of the outer side wall of the fixed seat, a movable arm arranged on the outer side wall of the rotating seat, and a bending mechanism slidably connected to the top end of the movable arm. By arranging the bending mechanism, aluminum pipes of different models can be adapted, time wasted by die replacement is avoided, a screw rod is gradually abutted against a connecting seat by rotating a handle, a driving rod is driven to slide in a sliding seat to drive a first connecting rod to move, and then a turntable is driven to rotate, so that a driven rod is driven by the first connecting rod to tighten inwards; and meanwhile, the first die and the second die on the die groove are driven to fully bond and wrap the aluminum pipe, the aluminum pipes with different diameters can be bond and wrapped by adjusting the sizes of the dies, and the bending work can be carried out only by synchronously replacing the corresponding die blocks in the die groove.
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Description

Technical Field

[0001] The utility model relates to the technical field of aluminum tube bending and coiling, and specifically, to a coiling and bending device for air-conditioning aluminum tube processing. Background Technique

[0002] Aluminum tubes are a common building material and industrial tool. Especially, coiled aluminum tubes have a wider range of uses. The characteristics of light weight, corrosion resistance, and good electrical conductivity of aluminum tubes make coiled aluminum tubes the first choice for many industrial and daily applications. Especially for the aluminum tubes required inside air conditioners, the requirements for the coiling and forming of aluminum tubes are more stringent.

[0003] After retrieval, a kind of aluminum tube bending and forming device disclosed in the patent with the publication number of CN117644135A is roughly described as including a forming device body. A support table is arranged at the bottom of the forming device body. A bending and forming device is arranged at the upper end of the middle part of the support table. A driving motor is connected to the bottom of the bending and forming device. The driving motor can drive the bending and forming device to rotate at a specific angle. An aluminum tube fixing device is arranged at the right end of the bending and forming device. The aluminum tube fixing device can accurately calculate the input length of the aluminum tube. Generally speaking: this invention patent has the advantages of simple structure and convenient use. By setting a counting wheel and a driving motor, the driving motor can accurately control the rotation degree, and can effectively realize the accurate bending of aluminum tubes.

[0004] Although the above technical solution can achieve the purpose of accurately bending aluminum tubes by controlling the rotation degree by angle, in the actual production process, the workload of the aluminum tube coiling and bending device is extremely large. And considering the cost performance, usually the same coiling and bending device needs to bend aluminum tubes of different models, resulting in that the staff need to constantly change the molds, delaying the production progress and prone to safety accidents at the same time, greatly reducing the production efficiency of aluminum tubes. Content of the Utility Model

[0005] The purpose of the utility model is to provide a coiling and bending device for air-conditioning aluminum tube processing, and solve the problems in the prior art that in the actual production process, the workload of the aluminum tube coiling and bending device is extremely large. And considering the cost performance, usually the same coiling and bending device needs to bend aluminum tubes of different models, resulting in that the staff need to constantly change the molds, delaying the production progress and prone to safety accidents at the same time, greatly reducing the production efficiency of aluminum tubes.

[0006] The utility model provides the following technical solution: a coiling and bending device for air-conditioning aluminum tube processing, including a fixing plate. A fixing seat is arranged on the outer side wall of the fixing plate. The middle part of the outer side wall of the fixing seat is hollow and provided with a rotating seat. An activity arm is arranged on the outer side wall of the rotating seat. A coiling and bending mechanism is slidably connected to the upper top end of the activity arm.

[0007] With the above solution, the rotating base in the fixed base rotates to drive the movable arm to rotate, and then drives the bending mechanism to bend the aluminum tube.

[0008] As a preference of the above technical solution, the bending mechanism includes a support frame at the upper end of the movable arm and a chuck fixedly connected to the outer side wall of the support frame. A chassis is fixedly connected to the inner side wall of the chuck. A shaft seat is arranged at the center of the upper end of the chassis. A turntable and a support plate are respectively rotatably connected to the outer wall of the shaft seat, and the support plate is located above the turntable. Three first connecting rods are annularly arranged on the outer side wall of the turntable. The ends of two of the first connecting rods are rotatably connected to driven rods, and the end of the other first connecting rod is rotatably connected to a driving rod.

[0009] With the above solution, the support frame in the bending mechanism and the chuck fixed to the outer side wall can limit the aluminum tube. Then, through the movement of the driving rod inside, the first connecting rod is driven, thereby driving the turntable and the support plate connected thereto to rotate in the shaft seat, and further driving the two driven rods arranged in an annular array to move, so as to achieve the effect of inward tightening.

[0010] As a preference of the above technical solution, sliding seats are annularly arranged on the outer side wall of the chassis. The driving rod and the driven rods all slide inside the sliding seats. A connecting component is arranged on the outer side wall of the driving rod. The connecting component includes a connecting seat arranged on the outer side wall of the driving rod. A vertical plate is arranged on one side of the chassis where the connecting seat is located. A threaded hole is opened on the outer side wall of the vertical plate. A screw rod is threadedly connected inside the threaded hole. One end of the screw rod abuts against the connecting seat, and a rotating handle is arranged at the other end. Circular seats are fixedly connected to the upper ends of the driving rod and the driven rods, and a first mold and a second mold are respectively fixedly connected to the upper ends of the circular seats.

[0011] With the above solution, the driving rod and the driven rods all slide in the sliding seats on the outer side wall of the chassis. Through the connecting component arranged on the outer side wall of the driving rod, the driving rod can be well driven to displace. By rotating the handle, the screw rod rotates in the threaded hole on the outer side wall of the vertical plate, and one end gradually abuts against the connecting seat and then displaces, thereby driving the driving rod to displace, further driving the turntable to rotate, and thus driving the driven rods to tighten inward through the first connecting rod. By arranging the circular seats on the driving rod and the driven rods, the first mold and the second mold can better tighten the aluminum tube.

[0012] As a preference of the above technical solution, a sliding groove is opened at the upper end of the movable arm, a slider is arranged inside the sliding groove, and the slider is fixedly connected to the support frame.

[0013] With the above solution, the support frame can slide inside the sliding groove through the slider, can better cooperate with the movable arm for the aluminum tube curling work, and limits the support frame through the sliding groove.

[0014] Preferably, as the above technical solution, a rotating shaft is rotatably connected to the upper end of the fixed seat, and a movable seat is fixedly connected to the upper end of the rotating shaft. A die groove is formed in the outer wall of the movable seat, and a screw hole is formed in the inner side wall of the die groove.

[0015] With the above solution, the rotating shaft on the fixed seat can rotate as the movable seat rotates. The die groove can better adapt to the size of the aluminum tube, and the internal screw hole can replace the module at any time.

[0016] Preferably, as the above technical solution, legs are fixedly connected to the lower end of the fixing plate, and a cylinder is arranged on the upper end of the fixing plate on one side of the bending mechanism.

[0017] With the above solution, the legs at the lower end of the fixing plate can provide sufficient stability, and the cylinder at the upper end of the fixing plate can drive the aluminum tube to displace.

[0018] Preferably, as the above technical solution, an operator is arranged on the upper end of the fixing plate on one side of the fixed seat, a die box is arranged on the upper end of the fixing plate on one side of the operator, and a module is arranged inside the die box.

[0019] With the above solution, the staff operates the movable arm through the operator to make the aluminum tube bend and form. The diameter of the die groove in the movable seat can be adjusted through the module in the die box.

[0020] Compared with the prior art, the beneficial effects of the present utility model are as follows: By setting the bending mechanism, it can adapt to aluminum tubes of different models, avoiding the time wasted in replacing the mold. By rotating the handle, the screw rod gradually abuts against the connecting seat, driving the driving rod to slide inside the sliding seat to drive the first connecting rod to move, and then driving the turntable to rotate. Thus, through the first connecting rod, the driven rod is driven to contract inward, so that the round seats at the upper ends of the driving rod and the driven rod are tightened. At the same time, the first mold and the second mold on them fully wrap the aluminum tube. Aluminum tubes of different diameters can be wrapped by adjusting the mold size. Only by synchronously replacing the corresponding module in the die groove can the bending work be carried out. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the overall structure of a bending device for air-conditioning aluminum tubes;

[0022] Figure 2 It is a schematic diagram of the chuck of a bending device for air-conditioning aluminum tubes;

[0023] Figure 3 It is a schematic diagram of the chassis of a bending device for air-conditioning aluminum tubes;

[0024] Figure 4 It is a schematic diagram of the connecting component of a bending device for air-conditioning aluminum tubes.

[0025] In the figure: 1. Fixed plate; 101. Fixed seat; 102. Rotating seat; 103. Movable arm; 104. Sliding groove; 105. Slide block; 106. Rotating shaft; 107. Movable seat; 108. Die groove; 109. Screw hole; 110. Leg; 111. Cylinder; 112. Operator; 113. Die box; 114. Module; 2. Bending mechanism; 201. Support frame; 202. Chuck; 203. Chassis; 204. Shaft seat; 205. Turntable; 206. Support plate; 207. First connecting rod; 208. Driving rod; 209. Driven rod; 210. Slide seat; 211. Round seat; 212. First die; 213. Second die; 3. Connecting component; 301. Connecting seat; 302. Vertical plate; 303. Threaded hole; 304. Screw; 305. Handle. Detailed implementation manner

[0026] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention.

[0027] As Figure 1 shown, the present invention provides a technical solution: a bending device for processing air-conditioning aluminum pipes, including a fixed plate 1, characterized in that: a fixed seat 101 is provided on the outer side wall of the fixed plate 1, the middle part of the outer side wall of the fixed seat 101 is hollow and provided with a rotating seat 102, a movable arm 103 is provided on the outer side wall of the rotating seat 102, and a bending mechanism 2 is slidably connected to the upper end of the movable arm 103. The rotation of the rotating seat 102 in the fixed seat 101 drives the movable arm 103 to rotate, and then drives the bending mechanism 2 to bend the aluminum pipe.

[0028] As Figure 1 and Figure 2 shown, the bending mechanism 2 includes a support frame 201 at the upper end of the movable arm 103 and a chuck 202 fixedly connected to the outer side wall of the support frame 201. The inner side wall of the chuck 202 is fixedly connected with a chassis 203. A shaft seat 204 is provided at the center of the upper end of the chassis 203. The outer wall of the shaft seat 204 is respectively rotatably connected with a turntable 205 and a support plate 206, and the support plate 206 is located above the turntable 205. Three first connecting rods 207 are annularly arranged on the outer side wall of the turntable 205. The ends of two of the first connecting rods 207 are rotatably connected with a driven rod 209, and the end of the other first connecting rod 207 is rotatably connected with a driving rod 208. The support frame 201 in the bending mechanism 2 and the chuck 202 fixed to the outer side wall can limit the aluminum pipe. Then, through the movement of the driving rod 208 inside, the first connecting rod 207 is driven, so as to drive the turntable 205 and the support plate 206 connected thereto to rotate in the shaft seat 204, and then drive the two driven rods 209 arranged in an annular array to move, so as to achieve the effect of inward tightening.

[0029] As Figure 3 andFigure 4 As shown, sliding seats 210 are arranged in an annular array on the outer side wall of the chassis 203. Both the driving rod 208 and the driven rod 209 slide inside the sliding seats 210. A connecting component 3 is arranged on the outer side wall of the driving rod 208. The connecting component 3 includes a connecting seat 301 arranged on the outer side wall of the driving rod 208. A vertical plate 302 is arranged on one side of the chassis 203 where the connecting seat 301 is located. A threaded hole 303 is opened on the outer side wall of the vertical plate 302. A screw rod 304 is threadedly connected inside the threaded hole 303. One end of the screw rod 304 abuts against the connecting seat 301, and the other end is provided with a rotating handle 305. Circular seats 211 are fixedly connected to the upper ends of the driving rod 208 and the driven rod 209. A first mold 212 and a second mold 213 are respectively fixedly connected to the upper ends of the circular seats 211. Both the driving rod 208 and the driven rod 209 slide in the sliding seats 210 on the outer side wall of the chassis 203. Through the connecting component 3 arranged on the outer side wall of the driving rod 208, the driving rod 208 can be well driven to displace. By rotating the handle 305, the screw rod 304 rotates in the threaded hole 303 on the outer side wall of the vertical plate 302, and one end gradually abuts against the connecting seat 301 and then displaces, thereby driving the driving rod 208 to generate displacement, further driving the turntable 205 to rotate, and thus driving the driven rod 209 to contract inward through the first connecting rod 207. By arranging the circular seats 211 on the driving rod 208 and the driven rod 209, the first mold 212 and the second mold 213 can be better driven to tighten the aluminum pipe.

[0030] As Figure 1As shown in the figure, a sliding groove 104 is provided at the top end of the movable arm 103. A slider 105 is arranged inside the sliding groove 104. The slider 105 is fixedly connected to the support frame 201. The support frame 201 can slide inside the sliding groove 104 through the slider 105, which can better cooperate with the movable arm 103 for the aluminum pipe bending work, and the support frame 201 is limited by the sliding groove 104. A rotating shaft 106 is rotatably connected to the top end of the fixed seat 101. The top end of the rotating shaft 106 is fixedly connected to a movable seat 107. A die groove 108 is provided on the outer wall of the movable seat 107. A threaded hole 109 is provided on the inner side wall of the die groove 108. The rotating shaft 106 on the fixed seat 101 can rotate with the rotation of the movable seat 107. The die groove 108 can better adapt to the size of the aluminum pipe, and the internal threaded hole 109 can replace the module 114 at any time. Legs 110 are fixedly connected to the bottom end of the fixed plate 1. A cylinder 111 is arranged on the top end of the fixed plate 1 on one side of the bending mechanism 2. The legs 110 at the bottom end of the fixed plate 1 can provide sufficient stability. The cylinder 111 on the top end of the fixed plate 1 can drive the aluminum pipe to displace. An operator 112 is arranged on the top end of the fixed plate 1 on one side of the fixed seat 101. A die box 113 is arranged on the top end of the fixed plate 1 on one side of the operator 112. A module 114 is arranged inside the die box 113. The staff operates the movable arm 103 through the operator 112 to work, so that the aluminum pipe is bent and formed. The diameter of the die groove 108 in the movable seat 107 can be adjusted through the module 114 in the die box 113.

[0031] Working principle: Start the cylinder 111 to send the aluminum pipe into the die groove 108 of the movable seat 107. Through the operator 112, the movable arm 103 slides in the sliding groove 104 and approaches the aluminum pipe until the first die 212 and the second die 213 in the bending mechanism 2 abut against the aluminum pipe. Start the movable arm 103 to rotate to bend the aluminum pipe. When a smaller-sized aluminum pipe needs to be bent, first rotate the handle 305 to drive the screw 304 thereon to rotate inside the threaded hole 303 of the vertical plate 302, so that one end of it abuts against the connecting seat 301, and then drive the driving rod 208 to slide and displace inside the sliding seat 210. When the driving rod 208 displaces, the first connecting rod 207 movably connected thereto will drive the turntable 205 to rotate, and synchronously drive the driven rod 209 to tighten. At the same time, it can drive the round seat 211, the first die 212 on the driving rod 208, and the second die 213 on the driven rod 209 to tighten synchronously, achieving the effect of clamping the aluminum pipe. Synchronously, the corresponding module 114 in the die box 113 is assembled in the die groove 108 through bolts to make the size match. On the contrary, if a larger-sized aluminum pipe needs to be bent, the first die 212 and the second die 213 can be adjusted accordingly by rotating the handle 305.

[0032] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it.

Claims

1. A bending device for processing aluminum tubes for air conditioners, comprising a fixing plate (1), characterized in that: The outer wall of the fixed plate (1) is provided with a fixed seat (101); the middle part of the outer wall of the fixed seat (101) is hollow and provided with a rotating seat (102); the outer wall of the rotating seat (102) is provided with a movable arm (103); the upper top of the movable arm (103) is slidably connected with a bending mechanism (2).

2. The bending device for processing an aluminum tube for air conditioner according to claim 1, characterized in that: The bending and rolling mechanism (2) comprises a support frame (201) at the top end of a movable arm (103) and a chuck (202) fixedly connected to the outer wall of the support frame (201); the inner wall of the chuck (202) is fixedly connected to a chassis (203); an axle seat (204) is arranged at the center of the top end of the chassis (203); the outer wall of the axle seat (204) is rotatably connected to a turntable (205) and a support plate (206), and the support plate (206) is located above the turntable (205); three first connecting rods (207) are arranged in a circular array on the outer wall of the turntable (205); two of the first connecting rods (207) are rotatably connected to driven rods (209) at their ends, and another of the first connecting rods (207) is rotatably connected to an active rod (208) at its end.

3. The bending device for processing an aluminum tube for air conditioner according to claim 2, characterized in that: The outer wall of the chassis (203) is provided with a slide seat (210) in an annular array, and the active rod (208) and the driven rod (209) both slide inside the slide seat (210). The outer wall of the active rod (208) is provided with a connecting assembly (3), and the connecting assembly (3) includes a connecting seat (301) arranged on the outer wall of the active rod (208). The chassis (203) is provided with a vertical plate (302) at one side of the connecting seat (301), and the vertical plate ( A threaded hole (303) is provided on the outer wall of the threaded hole (303), a screw rod (304) is threadedly connected inside the threaded hole (303), one end of the screw rod (304) is in contact with the connecting seat (301), and the other end is provided with a rotating handle (305), the top ends of the active rod (208) and the driven rod (209) are fixedly connected with a round seat (211), and the top ends of the round seat (211) are respectively fixedly connected with the first mold (212) and the second mold (213).

4. The bending device for processing an aluminum tube for air conditioner according to claim 2, characterized in that: A sliding groove (104) is provided at the top end of the movable arm (103), a sliding block (105) is provided inside the sliding groove (104), and the sliding block (105) is fixedly connected to the support frame (201).

5. The bending device for processing an aluminum tube for air conditioner according to claim 1, characterized in that: The upper top of the fixed seat (101) is rotatably connected to a rotating shaft (106), the upper top of the rotating shaft (106) is fixedly connected to a movable seat (107), the outer wall of the movable seat (107) is provided with a mold groove (108), and the inner wall of the mold groove (108) is provided with a screw hole (109).

6. The bending device for processing aluminum tubes for air conditioners according to claim 1, characterized in that: The lower end of the fixed plate (1) is fixedly connected to a support leg (110), and the upper top of the fixed plate (1) is provided with a cylinder (111) located on one side of the bending mechanism (2).

7. The bending device for processing an aluminum tube for air conditioner according to claim 1, characterized in that: An operator (112) is provided at the top of the fixing plate (1) and located on one side of the fixing seat (101); a mold box (113) is provided at the top of the fixing plate (1) and located on one side of the operator (112); and a module (114) is provided inside the mold box (113).

Citation Information

Patent Citations

  • Aluminum pipe bending forming device

    CN117644135A