Sand box turnover device for static pressure casting
By designing a sand box flip device for static die casting including a clamping plate and a fast flip mechanism, the safety hazards and inefficiency of the existing device are solved, and the safe fixation and rapid flip of the sand box are achieved.
Patent Information
- Application Number
- CN202421928757.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-09
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-08-09
AI Technical Summary
The existing sand box flip device for static die casting is huge in size, lacks a fixed structure, poses safety hazards, and has low operating efficiency.
A sand box flip device for static die casting including a base plate, a slide rail, a slider, a connecting plate, a cylinder, a rotating column, a disc, a fixing assembly and a rotating assembly are designed. The threaded rod and slide plate are driven by the forward and reverse motor to clamp the sand box to ensure safety; the gears and chains are driven by the cylinder and synchronous motor to achieve rapid flip of the sand box.
It effectively avoids the tilt and drop of the sand box when lifted, improves the safety of the device, and improves the working efficiency through rapid flip.
Smart Images

Figure CN223028455U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of casting, in particular to a sand box turnover device for static pressure casting. Background Art
[0002] Static pressure casting is an advanced process for manufacturing high-quality, high-strength, and high-precision castings. Different from traditional gravity casting, static pressure casting presses the molten alloy into the mold cavity by means of mechanical pressure, hydraulic pressure, or air pressure, realizing the casting of high density, defect-free, and high dimensional accuracy of the castings. The sand box turnover device is an auxiliary device for the turnover of composite sand boxes, and it has been widely used in the field of casting production equipment.
[0003] However, in the prior art, the sand box turnover device for static pressure casting is bulky. Most of them use two iron chains to lift the sand box, and drive the sand box to rotate by moving the two iron chains. The device lacks a fixing structure for the sand box, and the sand box may tilt or even fall when lifted, posing a safety hazard. Moreover, driving the sand box to rotate with iron chains is relatively slow, greatly reducing the working efficiency of the sand box turnover device for static pressure casting. Summary of the Utility Model
[0004] The purpose of the utility model is to solve the problems existing in the prior art.
[0005] To achieve the above purpose, the utility model adopts the following technical scheme: A sand box turnover device for static pressure casting, comprising: a bottom plate, two slide rails are fixedly installed on both sides of the surface of the bottom plate, sliders are slidably connected to the surfaces of the plurality of slide rails, connecting plates are fixedly installed between every two of the plurality of sliders as a group, top plates are fixedly installed on the top surfaces of every two of the plurality of slide rails as a group, air cylinders are fixedly installed on the top surfaces of the two top plates, the output ends of the two air cylinders are fixedly connected to the two connecting plates, rotating columns are connected through bearings on the surfaces of the two connecting plates, discs are fixedly installed on one side surfaces of the two rotating columns, fixing components are arranged on one side surfaces of the two discs, and rotating components are arranged on the surfaces of the two rotating columns.
[0006] As a preferred embodiment, the two fixing components include four extension plates, the four extension plates are symmetrically fixedly installed on one side surface of the disc as a group of two, U-shaped plates are fixedly installed on one side surfaces of the four extension plates as a group of two, first through grooves are opened on both side surfaces of the two U-shaped plates, cross bars are fixedly installed between the inner walls at both ends of the four first through grooves, and sliding plates are slidably connected between every two of the four cross bars as a group.
[0007] As a preferred embodiment, U-shaped support plates are fixedly installed on the upper and lower end surfaces of the two U-shaped plates. Threaded rods are connected between the inner wall surfaces of one side of the two U-shaped support plates and the inner wall surfaces of one side of the two U-shaped plates through bearings. Two sliding plates are threadedly connected to the surfaces of the two threaded rods. Positive and negative motors are fixedly installed on one side surface of the two U-shaped plates, and the output ends of the two positive and negative motors are fixedly connected to one end of the two threaded rods.
[0008] As a preferred embodiment, second through grooves are formed in the other sides of the two side surfaces of the two U-shaped plates. Movable plates are slidably connected inside the four second through grooves. Long plates are movably connected to the upper and lower side surfaces of the four movable plates through connecting shafts. One ends of the four long plates far away from the movable plates are movably connected to the upper and lower side surfaces of the sliding plates through movable shafts. Clamping arms are fixedly installed on one side surface of the four movable plates. Clamping plates are fixedly installed on the surfaces of the four clamping arms far away from the two movable plates. A plurality of anti-slip strips are evenly fixedly installed on the inner wall surfaces of the four clamping plates.
[0009] As a preferred embodiment, the two rotating components include two large gears fixedly installed on the surfaces of the two rotating columns. Motor frames are fixedly installed on the surfaces of the two sliders. Rotating rods are rotatably connected between the inner wall surfaces of the two motor frames and the two sliders. Synchronous motors are fixedly installed on one side surface of the two motor frames, and the output ends of the two synchronous motors are fixedly connected to the two rotating rods.
[0010] As a preferred embodiment, small gears are fixedly installed on the surfaces of the two rotating rods. Chains are meshed with the surfaces of the two small gears, and the two chains are simultaneously meshed with the two large gears.
[0011] Compared with the prior art, the advantages and positive effects of the present utility model are as follows:
[0012] 1. In this utility model, when it is necessary to fix the sand box for static pressure casting, first, two positive and negative motors are operated through an external controller. The operation of the two positive and negative motors drives the rotation of two threaded rods. The rotation of the two threaded rods drives the movement of two sliding plates on the surfaces of multiple cross bars. The movement of the two sliding plates on the surfaces of multiple cross bars drives the movement of multiple long plates. The movement of the multiple long plates drives the movement of four movable plates in multiple second through grooves in a direction away from each other, so that four clamping arms and four clamping plates move in a direction away from each other. When the distance between the clamping plates is greater than the size of the sand box, at this time, the sand box is placed at the center of the surface of the bottom plate. Then, the positive and negative motors are operated in reverse, so that the multiple clamping plates move in a direction close to each other. The multiple clamping plates cooperate in pairs to achieve the purpose of clamping and fixing the sand box. At this time, stop operating the two positive and negative motors. Through the cooperation of the above structure, the multiple clamping plates have the effect of clamping and fixing the sand box, avoiding the inclination or even dropping of the sand box when the sand box is lifted, and improving the safety of the sand box turning device for static pressure casting.
[0013] 2. In this utility model, when it is necessary to turn the sand box for static pressure casting, first fix the sand box through the fixing component. Subsequently, two cylinders are operated through an external controller. Two connecting plates and multiple sliders are fixedly connected correspondingly. The multiple sliders are slidably connected to the surfaces of multiple slide rails, so that the operation of the two cylinders drives the stable movement of the two connecting plates. The movement of the two connecting plates drives the movement of two rotating columns. The movement of the two rotating columns drives the movement of two circular plates. The movement of the two circular plates drives the movement of two fixing components. The movement of the two fixing components drives the movement of the sand box. When the sand box reaches the appropriate position, at this time, stop operating the two cylinders through the external controller and operate two synchronous motors. The operation of the two synchronous motors drives the rotation of two rotating rods. The rotation of the two rotating rods drives the rotation of two small gears. The two small gears, two chains and two large gears are correspondingly meshed with each other, so that the two large gears rotate. The rotation of the two large gears drives the rotation of two rotating columns. The rotation of the two rotating columns drives the rotation of two circular plates. The rotation of the two circular plates drives the rotation of two discs. The rotation of the two discs drives the rotation of two fixing components. The rotation of the two fixing components drives the rotation of the sand box. When the sand box rotates 306 degrees, at this time, stop operating the two synchronous motors through the external controller and reset the cylinders, thus completing the turning of the sand box. Through the cooperation of the above structure, through the cooperation of the small gears, large gears and chains, the sand box is driven to rotate quickly, greatly improving the efficiency of the sand box turning. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a three-dimensional structural schematic diagram of a sand box turning device for static pressure casting provided by this utility model;
[0015] Figure 2 It is a structural schematic diagram of a fixing component of a sand box turning device for static pressure casting provided by this utility model;
[0016] Figure 3 Disassembly structure schematic diagram of a sand box turning device for static pressure casting provided by the present utility model Figure 2 ;
[0017] Figure 4 Schematic diagram of the structure of A in a sand box turning device for static pressure casting provided by the present utility model Figure 1 ;
[0018] Legend description:
[0019] 1. Bottom plate; 2. Slide rail; 3. Slide block; 4. Connecting plate; 5. Top plate; 501. Cylinder; 6. Rotating column; 7. Disc; 8. Fixing component; 801. Extension plate; 802. U-shaped plate; 803. First through groove; 804. Cross bar; 805. Slide plate; 806. U-shaped support plate; 807. Threaded rod; 808. Reversible motor; 809. Second through groove; 810. Movable plate; 811. Clamping arm; 812. Clamping plate; 813. Long plate; 9. Rotating component; 901. Large gear; 902. Motor frame; 903. Rotating rod; 904. Synchronous motor; 905. Small gear; 906. Chain. Specific implementation mode
[0020] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present utility model.
[0021] Please refer to Figures 1-4 , the present utility model provides a technical solution: a sand box turning device for static pressure casting, including: a bottom plate 1, two slide rails 2 are fixedly installed on both sides of the surface of the bottom plate 1, a slide block 3 is slidably connected to the surface of each of the multiple slide rails 2, a connecting plate 4 is fixedly installed between every two of the multiple slide blocks 3, a top plate 5 is fixedly installed on the top surface of every two of the multiple slide rails 2, a cylinder 501 is fixedly installed on the top surface of each of the two top plates 5, the output ends of the two cylinders 501 are fixedly connected to the two connecting plates 4, a rotating column 6 is connected through the surface of the two connecting plates 4 by bearings, a disc 7 is fixedly installed on one side surface of each of the two rotating columns 6, a fixing component 8 is provided on one side surface of each of the two discs 7, and a rotating component 9 is provided on the surface of each of the two rotating columns 6.
[0022] Specifically: the two cylinders 501, the two reversible motors 808 and the two synchronous motors 904 are controlled by an external controller to turn on and off, and the two cylinders 501 play a role in driving the slide blocks 3 to slide on the surface of the slide rails 2.
[0023] In one embodiment, the two fixed components 8 include four extension plates 801. Every two of the four extension plates 801 are symmetrically and fixedly installed on one side surface of the disc 7. U-shaped plates 802 are fixedly installed on one side surface of every two of the four extension plates 801 as a group. First through slots 803 are formed on both side surfaces of the two U-shaped plates 802. Cross bars 804 are fixedly installed between the inner walls at both ends of the four first through slots 803. Sliding plates 805 are slidably connected between every two of the four cross bars 804 as a group.
[0024] Specifically, the cross bar 804 functions to allow the sliding plate 805 to slide on its surface.
[0025] In one embodiment, U-shaped support plates 806 are fixedly installed on the upper and lower end surfaces of the two U-shaped plates 802. Threaded rods 807 are connected by bearings between the inner wall surfaces on one side of the two U-shaped support plates 806 and the inner wall surfaces on one side of the two U-shaped plates 802. The two sliding plates 805 are threadedly connected to the surfaces of the two threaded rods 807. Reversible motors 808 are fixedly installed on one side surface of the two U-shaped plates 802. The output ends of the two reversible motors 808 are fixedly connected to one end of the two threaded rods 807.
[0026] Specifically, the threaded rod 807 functions to drive the sliding plate 805 to move, and the reversible motor 808 functions to drive the threaded rod 807 to rotate.
[0027] In one embodiment, second through slots 809 are formed on the other side of both side surfaces of the two U-shaped plates 802. Movable plates 810 are slidably connected inside the four second through slots 809. Long plates 813 are movably connected to the upper and lower side surfaces of the four movable plates 810 through connecting shafts. One end of the four long plates 813 away from the movable plates 810 is movably connected to the upper and lower side surfaces of the sliding plates 805 through movable shafts. Clamping arms 811 are fixedly installed on one side surface of the four movable plates 810. Clamping plates 812 are fixedly installed on the surface of one end of the four clamping arms 811 away from the two movable plates 810. A plurality of anti-slip strips are evenly fixedly installed on the inner wall surfaces of the four clamping plates 812.
[0028] Specifically, the plurality of long plates 813 function to drive the plurality of movable plates 810 to repeatedly move inside the plurality of second through slots 809. The clamping plate 812 functions to clamp the sand box, and the anti-slip strips ensure that the clamping plate 812 can stably clamp the sand box.
[0029] In one embodiment, the two rotating components 9 include two large gears 901, and the two large gears 901 are fixedly installed on the surfaces of the two rotating columns 6. Motor mounts 902 are fixedly installed on the surfaces of the two sliders 3. Rotating rods 903 are rotatably connected between the inner wall surfaces of the two motor mounts 902 and the two sliders 3. Synchronous motors 904 are fixedly installed on one side surface of each of the two motor mounts 902, and the output ends of the two synchronous motors 904 are fixedly connected to the two rotating rods 903.
[0030] Specifically, the synchronous motor 904 functions to drive the rotation of the rotating rod 903.
[0031] In one embodiment, small gears 905 are fixedly installed on the surfaces of the two rotating rods 903. Chains 906 are meshed with the surfaces of the two small gears 905, and the two chains 906 are simultaneously meshed with the two large gears 901.
[0032] Specifically, the small gear 905 functions to drive the movement of the chain 906, the chain 906 functions to drive the rotation of the large gear 901, and the large gear 901 functions to drive the rotation of the rotating column 6.
[0033] Working principle: When it is necessary to fix the sand box for static pressure casting, first, two forward and reverse motors 808 are operated through an external controller. The operation of the two forward and reverse motors 808 drives the rotation of two threaded rods 807. The rotation of the two threaded rods 807 drives the movement of two sliding plates 805 on the surfaces of multiple cross bars 804. The movement of the two sliding plates 805 on the surfaces of multiple cross bars 804 drives the movement of multiple long plates 813. The movement of multiple long plates 813 drives the movement of four movable plates 810 in multiple second through slots 809 in a direction away from each other, so that four clamping arms 811 and four clamping plates 812 move in a direction away from each other. When the distance between the clamping plates 812 is greater than the size of the sand box, at this time, the sand box is placed at the center of the surface of the bottom plate 1. Then, the forward and reverse motors 808 are operated in the reverse direction, so that multiple clamping plates 812 move in a direction close to each other. Multiple clamping plates 812 cooperate in pairs to achieve the purpose of clamping and fixing the sand box. At this time, the operation of the two forward and reverse motors 808 is stopped. Through the cooperation of the above structures, multiple clamping plates 812 achieve the effect of clamping and fixing the sand box, avoiding the inclination or even dropping of the sand box when the sand box is lifted, and improving the safety of the sand box turning device for static pressure casting; When it is necessary to rotate the sand box for static pressure casting, the sand box is fixed in advance through the fixing component 8. Subsequently, two cylinders 501 are operated through an external controller. Two connecting plates 4 and multiple sliders 3 are fixedly connected correspondingly. Multiple sliders 3 are slidably connected to the surfaces of multiple slide rails 2. Thus, the operation of the two cylinders 501 drives the stable movement of the two connecting plates 4. The movement of the two connecting plates 4 drives the movement of two rotating columns 6. The movement of the two rotating columns 6 drives the movement of two circular plates. The movement of the two circular plates drives the movement of two fixing components 8. The movement of the two fixing components 8 drives the movement of the sand box. When the sand box reaches the appropriate position, at this time, the external controller stops the operation of the two cylinders 501 and operates two synchronous motors 904. The operation of the two synchronous motors 904 drives the rotation of two rotating rods 903. The rotation of the two rotating rods 903 drives the rotation of two small gears 905. The two small gears 905, two chains 906 and two large gears 901 are correspondingly meshed with each other. Furthermore, the rotation of the two large gears 901 is driven. The rotation of the two large gears 901 drives the rotation of two rotating columns 6. The rotation of the two rotating columns 6 drives the rotation of two circular plates. The rotation of the two circular plates drives the rotation of two discs 7. The rotation of the two discs 7 drives the rotation of two fixing components 8. The rotation of the two fixing components 8 drives the rotation of the sand box. When the sand box rotates 306 degrees, at this time, the external controller stops the operation of the two synchronous motors 904 and resets the cylinder 501. In this way, the turning of the sand box is completed. Through the cooperation of the above structures, through the cooperation of the small gear 905, large gear 901 and chain 906, the sand box is driven to rotate quickly, greatly improving the efficiency of sand box turning.
[0034] The above are only the preferred embodiments of the present utility model, and are not intended to limit the present utility model in other forms. Any person skilled in the relevant art may use the technical content disclosed above to make changes or modifications into equivalent embodiments with equivalent changes and apply them to other fields. However, any simple modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the content of the technical solution of the present utility model still fall within the protection scope of the technical solution of the present utility model.
Claims
1. A sand box turning device for static pressure casting, characterized in that: include: A bottom plate (1), two slide rails (2) are fixedly installed on both sides of the surface of the bottom plate (1), a plurality of slide rails (2) are slidably connected to the surfaces of the slide rails (2), a connecting plate (4) is fixedly installed between each group of two of the plurality of slide rails (3), a top plate (5) is fixedly installed on the top surfaces of each group of two of the plurality of slide rails (2), a cylinder (501) is fixedly installed on the top surfaces of the two top plates (5), the output ends of the two cylinders (501) are fixedly connected to the two connecting plates (4), the surfaces of the two connecting plates (4) are connected to rotating columns (6) through bearings, a disc (7) is fixedly installed on one side surface of the two rotating columns (6), a fixing component (8) is provided on one side surface of the two discs (7), and a rotating component (9) is provided on the surfaces of the two rotating columns (6); The two fixing assemblies (8) include four extension plates (801), and each of the four extension plates (801) is symmetrically fixedly installed on one side surface of the disc (7) in a group of two. A U-shaped plate (802) is fixedly installed on one side surface of each of the four extension plates (801) in a group of two. Both side surfaces of the two U-shaped plates (802) are provided with a first through groove (803), and cross bars (804) are fixedly installed between the inner walls at both ends of the four first through grooves (803). A slide plate (805) is slidably connected between each of the four cross bars (804) in a group of two.
2. The sand box turning device for static pressure casting according to claim 1, characterized in that: U-shaped support plates (806) are fixedly mounted on the upper and lower end surfaces of the two U-shaped plates (802), and threaded rods (807) are connected between the inner wall surfaces of one side of the two U-shaped support plates (806) and the inner wall surfaces of one side of the two U-shaped plates (802) via bearings.
3. The sand box turning device for static pressure casting according to claim 1, characterized in that: The two slide plates (805) are threadedly connected to the surfaces of the two threaded rods (807); a forward and reverse motor (808) is fixedly mounted on one side surface of the two U-shaped plates (802); and the output ends of the two forward and reverse motors (808) are fixedly connected to one end of the two threaded rods (807).
4. The sand box turning device for static pressure casting according to claim 2, characterized in that: A second through groove (809) is provided on the other side of the two side surfaces of the two U-shaped plates (802), and a movable plate (810) is slidably connected inside the four second through grooves (809). The upper and lower side surfaces of the four movable plates (810) are movably connected to long plates (813) through connecting shafts, and the ends of the four long plates (813) away from the movable plates (810) are movably connected to the upper and lower side surfaces of the slide plate (805) through movable shafts. A clamping arm (811) is fixedly installed on one side surface of the four movable plates (810), and a clamping plate (812) is fixedly installed on the end surface of the four clamping arms (811) away from the two movable plates (810), and a plurality of anti-slip strips are evenly fixedly installed on the inner wall surfaces of the four clamping plates (812).
5. The sand box turning device for static pressure casting according to claim 1, characterized in that: The two rotating assemblies (9) include two large gears (901), the two large gears (901) are fixedly mounted on the surfaces of the two rotating columns (6), the surfaces of the two sliding blocks (3) are fixedly mounted with motor racks (902), the inner wall surfaces of the two motor racks (902) and the two sliding blocks (3) are rotatably connected with rotating rods (903), the one side surfaces of the two motor racks (902) are fixedly mounted with synchronous motors (904), and the output ends of the two synchronous motors (904) are fixedly connected with the two rotating rods (903).
6. The sand box turning device for static pressure casting according to claim 5, characterized in that: Small gears (905) are fixedly mounted on the surfaces of the two rotating rods (903), chains (906) are meshed on the surfaces of the two small gears (905), and the two chains (906) are meshed with the two large gears (901) at the same time.