External pump piston assembling high-speed machine

By setting up two assembly mechanisms and five feeding mechanisms in the piston assembly machine, and using guide rails to connect and vibrate the discharge barrel, the problem of low efficiency of the existing piston assembly machine is solved, and efficient continuous assembly of the piston is achieved.

CN223028942UActive Publication Date: 2025-06-27NINGBO TENGYU AUTOMATION TECH CO LTD
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Patent Information

Application Number
CN202421938668.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-12
Publication Date
2025-06-27
Estimated Expiration
2034-08-12

AI Technical Summary

Technical Problem

The existing piston assembly machine has low efficiency and only one assembly mechanism is set up, which slows down the piston assembly efficiency and increases operating costs.

Method used

An external pump piston assembly high-speed machine is designed, with 2 assembly mechanisms and 5 feeding mechanisms, and the uninterrupted assembly process of piston parts is realized through the guide rail connection and the use of vibrating discharge barrels.

Benefits of technology

The continuous assembly process of the piston is realized, the assembly efficiency is improved, and the operating cost is reduced.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223028942U_ABST
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Abstract

The utility model discloses an external pump piston assembling high-speed machine which comprises a base, the base is of a machine tool structure, a first assembling mechanism is arranged on the upper surface of the base, the first assembling mechanism is fixedly installed on the upper surface of the base, a second assembling mechanism is arranged on one side of the first assembling mechanism, and a third assembling mechanism is arranged on the other side of the second assembling mechanism. And the second assembling mechanism is fixedly installed on the upper surface of the base, the surface of the second assembling mechanism is connected with a discharging mechanism, and the discharging mechanism is fixedly installed on the surface of the base through a supporting piece. According to the external pump piston assembling high-speed machine, the first assembling mechanism and the second assembling mechanism are arranged, the first assembling mechanism and the second assembling mechanism are connected through the guide rail, the first assembling mechanism and the second assembling mechanism conduct assembling processes of different links on pistons correspondingly, and therefore the continuous assembling process of the pistons is conducted through the device; and the assembly efficiency of the piston is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of piston assembly, in particular to a high-speed machine for assembling an external pump piston. Background Technique

[0002] A piston refers to a reciprocating part in a cylinder. During the processing of the piston, each part of the piston needs to be processed separately. After processing, the spring ring is assembled and pressed into the spring ring slot of the piston wheel to obtain the piston. In traditional piston assembly, all are manually operated. The spring ring is assembled into the spring ring slot of the piston wheel by manually cooperating with hand-operated tools, with low efficiency and uneven quality. Therefore, an assembly machine has gradually been developed to quickly assemble piston parts.

[0003] Currently, the piston assembly machine usually only sets one assembly mechanism, and uses the same assembly mechanism to sequentially assemble each part of the piston, which slows down the assembly efficiency of the piston, thereby increasing the operation cost of the device. Content of the Utility Model

[0004] The purpose of the utility model is to provide a high-speed machine for assembling an external pump piston. The device is provided with 2 assembly mechanisms and cooperates with 5 feeding mechanisms to realize the uninterrupted assembly process of piston parts, so as to solve the problems raised in the above background technique.

[0005] To achieve the above purpose, the utility model provides the following technical solution: A high-speed machine for assembling an external pump piston, including a base, the base is a machine tool structure, the upper surface of the base is provided with a first assembly mechanism, the first assembly mechanism is fixedly installed on the upper surface of the base, a second assembly mechanism is arranged on one side of the first assembly mechanism, the second assembly mechanism is fixedly installed on the upper surface of the base, the surface of the second assembly mechanism is connected with a discharging mechanism, the discharging mechanism is fixedly installed on the surface of the base through a support member, the surface of the first assembly mechanism is connected with a first discharge pipe, the first discharge pipe penetrates through the bottom surface of the first assembly mechanism and contacts the assembly wheel on the surface of the first assembly mechanism, a second discharge pipe is arranged below the first discharge pipe, the other end of the second discharge pipe penetrates through the side surface of the base, and a control panel is fixedly installed on the upper surface of the base.

[0006] Preferably, a feeding structure is arranged around the base, and the feeding structure is provided with a plurality of first vibration discharging cylinders and second vibration discharging cylinders to realize the continuous assembly of the device.

[0007] By adopting the above technical solution, the continuous conveying of parts can be realized by using the feeding structure to ensure the assembly efficiency.

[0008] Preferably, the feeding structure includes a first vibrating discharging cylinder. There are 2 first vibrating discharging cylinders, which are fixedly installed on one side of the base through a supporting bracket. A guide rail is arranged on the surface of the first vibrating discharging cylinder and contacts with the assembling plate on the surface of the first assembling mechanism. A supporting bracket is arranged below the guide rail and fixedly connected to the surface of the base. Guide rails are respectively arranged on the surfaces of the 2 first vibrating discharging cylinders, and the 2 guide rails are sequentially in contact with the assembling plate on the surface of the first assembling mechanism.

[0009] With the above technical solution, the first vibrating discharging cylinder is used to convey and connect to the surface of the first assembling mechanism.

[0010] Preferably, there are 3 second vibrating discharging cylinders. The lower part of the second vibrating discharging cylinder is fixedly installed on one side of the base through a supporting frame. A guide rail is arranged on the surface of the second vibrating discharging cylinder and contacts with the assembling plate on the surface of the second assembling mechanism. The guide rail here is fixedly installed on the surface of the base through a supporting bracket. A guide rail connection is arranged between the first assembling mechanism and the second assembling mechanism.

[0011] With the above technical solution, the second vibrating discharging cylinder can be used to convey parts to the second assembling mechanism.

[0012] Preferably, a material guiding structure is arranged on the surfaces of the first assembling mechanism and the second assembling mechanism. The material guiding structure is provided with a cylinder to drive a material guiding rod to move to drive the assembling plate.

[0013] With the above technical solution, the driving of the assembling plate can be realized by using the material guiding structure.

[0014] Preferably, the material guiding structure includes a cylinder. The cylinder is fixedly installed on the upper surface of the supporting bracket, and a material guiding rod is arranged at the output end of the cylinder. The material guiding rod contacts with the assembling plates on the surfaces of the first assembling mechanism and the second assembling mechanism.

[0015] With the above technical solution, the driving of the assembling plate can be realized by driving the material guiding rod by the cylinder.

[0016] Compared with the prior art, the beneficial effects of the present utility model are as follows: This external pump piston assembling high-speed machine:

[0017] 1. This device is provided with a first assembling mechanism and a second assembling mechanism. The first assembling mechanism and the second assembling mechanism are connected by a guide rail. The first assembling mechanism and the second assembling mechanism respectively perform different link assembling processes on the piston, so that the device can perform the continuous assembling process of the piston, increasing the assembling efficiency of the piston;

[0018] 2. The device is provided with a total of 5 No. 1 vibrating discharge cylinders and No. 2 vibrating discharge cylinders. The No. 1 vibrating discharge cylinder and the No. 2 vibrating discharge cylinder are respectively connected to the No. 1 assembly mechanism and the No. 2 assembly mechanism by guide rails. The parts are continuously conveyed to the assembly mechanism by the No. 1 vibrating discharge cylinder and the No. 2 vibrating discharge cylinder for the assembly of the piston, ensuring the efficiency of piston assembly. Brief Description of the Drawings

[0019] Figure 1 It is a front view structural schematic diagram of the present utility model;

[0020] Figure 2 It is a front view structural schematic diagram of the base of the present utility model;

[0021] Figure 3 It is a rear view structural schematic diagram of the base of the present utility model;

[0022] Figure 4 It is a structural schematic diagram of the No. 1 assembly mechanism of the present utility model;

[0023] Figure 5 It is a structural schematic diagram of the No. 2 assembly mechanism of the present utility model;

[0024] Figure 6 It is a structural schematic diagram of the No. 2 assembly mechanism and the No. 1 discharge pipe of the present utility model.

[0025] In the figure: 1. Base; 2. No. 1 assembly mechanism; 3. No. 2 assembly mechanism; 4. Discharge mechanism; 5. No. 1 discharge pipe; 6. No. 2 discharge pipe; 7. Control panel; 8. No. 1 vibrating discharge cylinder; 9. Support frame; 10. No. 2 vibrating discharge cylinder; 11. Guide rail; 12. Bracket; 13. Cylinder; 14. Guide rod. Detailed Embodiment

[0026] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0027] Please refer to Figure 1-6 , the present utility model provides a technical solution: an external pump piston assembly high-speed machine, including a base 1, a No. 1 assembly mechanism 2, a No. 2 assembly mechanism 3, a discharge mechanism 4, a No. 1 discharge pipe 5, a No. 2 discharge pipe 6, a control panel 7, a No. 1 vibrating discharge cylinder 8, a support frame 9, a No. 2 vibrating discharge cylinder 10, a guide rail 11, a bracket 12, a cylinder 13, and a guide rod 14.

[0028] The upper surface of the base 1 is provided with a first assembly mechanism 2, the first assembly mechanism 2 is fixedly installed on the upper surface of the base 1, a second assembly mechanism 3 is arranged on one side of the first assembly mechanism 2, the second assembly mechanism 3 is fixedly installed on the upper surface of the base 1, a discharge mechanism 4 is connected to the surface of the second assembly mechanism 3, the discharge mechanism 4 is fixedly installed on the surface of the base 1 through a support member, a first discharge pipe 5 is connected to the surface of the first assembly mechanism 2, the first discharge pipe 5 penetrates through the bottom surface of the first assembly mechanism 2 and contacts the assembly wheel on the surface of the first assembly mechanism 2, a second discharge pipe 6 is arranged below the first discharge pipe 5, the other end of the second discharge pipe 6 penetrates through the side surface of the base 1, a control panel 7 is fixedly installed on the upper surface of the base 1, a feeding structure is arranged around the base 1, and the feeding structure is provided with a plurality of first vibrating discharge cylinders 8 and second vibrating discharge cylinders 10 to realize the continuous assembly of the device. The feeding structure includes the first vibrating discharge cylinders 8, there are 2 first vibrating discharge cylinders 8, the first vibrating discharge cylinders 8 are fixedly installed on one side of the base 1 through a support bracket 12, guide rails 11 are arranged on the surface of the first vibrating discharge cylinders 8 and contact the assembly disks on the surface of the first assembly mechanism 2, a support bracket 12 is arranged below the guide rails 11 and fixedly connected to the surface of the base 1, guide rails 11 are respectively arranged on the surfaces of the 2 first vibrating discharge cylinders 8, and the 2 guide rails 11 are sequentially in contact with the assembly disks on the surface of the first assembly mechanism 2. There are 3 second vibrating discharge cylinders 10, the second vibrating discharge cylinders 10 are fixedly installed on one side of the base 1 through a support frame 9 below, guide rails 11 are arranged on the surface of the second vibrating discharge cylinders 10 and contact the assembly disks on the surface of the second assembly mechanism 3, and the guide rails 11 at this place are fixedly installed on the surface of the base 1 through a support bracket 12 below. A guide rail 11 is arranged to connect between the first assembly mechanism 2 and the second assembly mechanism 3, and a material guiding structure is arranged on the surfaces of the first assembly mechanism 2 and the second assembly mechanism 3. The material guiding structure is provided with a cylinder 13 to drive a material guiding rod 14 to move to realize the driving of the assembly disks. The material guiding structure includes the cylinder 13, the cylinder 13 is fixedly installed on the upper surface of the support bracket 12, and a material guiding rod 14 is arranged at the output end of the cylinder 13, and the material guiding rod 14 contacts the assembly disks on the surfaces of the first assembly mechanism 2 and the second assembly mechanism 3;

[0029] Such as Figures 1-6As shown, when using this device, the parts are placed into the interior of the first vibrating discharging cylinder 8 and the second vibrating discharging cylinder 10 in accordance with the assembly sequence of the parts. The first vibrating discharging cylinder 8 and the second vibrating discharging cylinder 10 are started, and the parts are conveyed to the surfaces of the first assembling mechanism 2 and the second assembling mechanism 3 through the guide rail 11. After the parts are assembled twice on the surface of the first assembling mechanism 2, they are conveyed to the second assembling mechanism 3 through the guide rail 11. After being assembled three times again, they are discharged by the discharging mechanism 4. During the assembling process, the air cylinder 13 is used to repeatedly drive the material guiding rod 14 to move, thereby driving the assembling disks on the surfaces of the first assembling mechanism 2 and the second assembling mechanism 3 to rotate, and a continuous assembling process is carried out. Multiple first vibrating discharging cylinders 8 and second vibrating discharging cylinders 10 enable the parts to be continuously conveyed to the first assembling mechanism 2 and the second assembling mechanism 3 for assembly, increasing the assembly efficiency of the piston.

[0030] Working principle: When using this high-speed machine for assembling the external pump piston, a first assembling mechanism 2 and a second assembling mechanism 3 are arranged on the surface of the base 1, and they are connected by a guide rail 11. Five first vibrating discharging cylinders 8 and second vibrating discharging cylinders 10 are arranged outside the assembling mechanisms. The first vibrating discharging cylinder 8 and the second vibrating discharging cylinder 10 are respectively connected to the first assembling mechanism 2 and the second assembling mechanism 3 by the guide rail 11, and the parts are continuously conveyed to the assembling mechanisms for assembling the piston, ensuring the assembly efficiency of the piston and increasing the overall practicality.

[0031] Although the embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An external pump piston assembly high-speed machine, comprising a base (1), wherein the base (1) is a machine tool structure, and is characterized in that: The upper surface of the base (1) is provided with an assembly mechanism No. 1 (2), which is fixedly mounted on the upper surface of the base (1); a second assembly mechanism (3) is provided on one side of the assembly mechanism No. 1 (2), which is fixedly mounted on the upper surface of the base (1); a discharge mechanism (4) is connected to the surface of the second assembly mechanism (3), which is fixedly mounted on the surface of the base (1) through a support member; a discharge pipe (5) is connected to the surface of the assembly mechanism No. 1 (2), which passes through the bottom surface of the assembly mechanism No. 1 (2) and contacts with an assembly wheel on the surface of the assembly mechanism No. 1 (2); a second discharge pipe (6) is provided below the discharge pipe No. 1 (5), and the other end of the second discharge pipe (6) passes through the side surface of the base (1); a control panel (7) is fixedly mounted on the upper surface of the base (1).

2. The high-speed machine for assembling an external pump piston according to claim 1, characterized in that: A feeding structure is arranged around the base (1), and the feeding structure is provided with a plurality of No. 1 vibrating discharge barrels (8) and No. 2 vibrating discharge barrels (10) to realize continuous assembly of the device.

3. The high-speed machine for assembling an external pump piston according to claim 2, characterized in that: The feeding structure comprises a No. 1 vibrating discharge barrel (8), wherein two No. 1 vibrating discharge barrels (8) are provided, and the No. 1 vibrating discharge barrel (8) is fixedly mounted on one side of the base (1) via a support frame (12), and a guide rail (11) is provided on the surface of the No. 1 vibrating discharge barrel (8) to contact with an assembly disk on the surface of a No. 1 assembly mechanism (2), and a support frame (12) is provided below the guide rail (11) to be fixedly connected with the surface of the base (1), and guide rails (11) are respectively provided on the surfaces of the two No. 1 vibrating discharge barrels (8), and the two guide rails (11) contact with the assembly disk on the surface of the No. 1 assembly mechanism (2) in sequence.

4. The high-speed machine for assembling an external pump piston according to claim 2, characterized in that: There are three No. 2 vibrating discharge barrels (10), and the bottom of the No. 2 vibrating discharge barrel (10) is fixedly mounted on one side of the base (1) via a support frame (9). A guide rail (11) is arranged on the surface of the No. 2 vibrating discharge barrel (10) to contact the assembly plate on the surface of the No. 2 assembly mechanism (3). The bottom of the guide rail (11) is fixedly mounted on the surface of the base (1) via a support frame (12), and a guide rail (11) is arranged between the No. 1 assembly mechanism (2) and the No. 2 assembly mechanism (3) to connect.

5. The high-speed machine for assembling an external pump piston according to claim 1, characterized in that: The surfaces of the No. 1 assembly mechanism (2) and the No. 2 assembly mechanism (3) are provided with a material guiding structure, and the material guiding structure is provided with a cylinder (13) to drive the material guiding rod (14) to move so as to drive the assembly plate.

6. The high-speed machine for assembling an external pump piston according to claim 5, characterized in that: The material guiding structure comprises a cylinder (13), the cylinder (13) is fixedly mounted on the upper surface of the support frame (12), and a material guiding rod (14) is arranged at the output end of the cylinder (13), and the material guiding rod (14) contacts the assembly plates on the surfaces of the first assembly mechanism (2) and the second assembly mechanism (3).