Multi-station mounting device for circlip for shaft

By designing the elastic retaining ring installation device for multi-station shafts, and using automated driving parts to open and limit installation of elastic retaining rings, the problems of inconsistent installation quality and low manual operation efficiency in the prior art are solved, and efficient and reliable elastic retaining ring installation is achieved.

CN223028994UActive Publication Date: 2025-06-27EBULENT OPTRONICS SHENZHEN
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Patent Information

Application Number
CN202421979908.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-15
Publication Date
2025-06-27
Estimated Expiration
2034-08-15

AI Technical Summary

Technical Problem

In the prior art, the installation quality of the elastic retaining ring is inconsistent, loosening or falling off is prone to occur, and manual operation efficiency is low, resulting in fatigue of the operator.

Method used

An elastic retaining ring installation device for multi-station shafts is designed, including a fixing seat, a positioning plate, a placement groove, a control assembly and a driving member. The elastic retaining ring is automatically opened by the drive member, and the positioning hole and positioning groove are used for limit installation to ensure that the force of each installation is consistent.

Benefits of technology

The automatic elastic retaining ring installation is realized, which reduces manual participation, ensures consistency of installation quality and yield rate, and improves processing efficiency.

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Abstract

The utility model discloses a multi-station installation device for an elastic check ring for a shaft, which is used for installing the elastic check ring on an installation shaft and comprises a fixed seat, a positioning plate is arranged on the fixed seat, a plurality of positioning holes are formed in the positioning plate and used for limiting the installation shaft, a placing groove is formed in the upper end of each positioning hole, and the installation shaft is arranged in the placing groove. The containing groove is used for containing an elastic check ring. A control assembly and a driving part are arranged on the fixing base, the driving part is connected with the control assembly, a plurality of opening assemblies are arranged at the output end of the driving part, the opening assemblies can stretch into the corresponding containing grooves and are connected with the elastic check rings in the corresponding containing grooves, and the opening assemblies are used for opening the elastic check rings in the containing grooves. According to the utility model, the elastic retainer ring can be automatically expanded, so that the labor cost is reduced; the elastic check rings are opened by using the driving piece, so that the consistent opening force each time can be ensured, a plurality of elastic check rings can be opened and mounted at one time, and the machining yield and the machining efficiency are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of circlip assembly, and particularly relates to a multi-station elastic retaining ring installation device for shafts. Background Art

[0002] When installing some common shaft products, an elastic retaining ring is usually installed at one end of the shaft for positioning. If the elastic retaining ring is not installed properly, it is easy to loosen or fall off, and it will also cause misalignment of other components. How to ensure the consistency and reliability of the installation quality of the elastic retaining ring has become a problem that must be solved.

[0003] For the existing installation of elastic retaining rings, most are operated manually. Use a circlip pliers to open the elastic retaining ring, pass it through the shaft and put it into the card slot on the shaft, and then release the circlip pliers. However, the force applied manually with the circlip pliers is uneven. If the force is too large, it may cause the elastic retaining ring to open excessively, resulting in its elastic failure and incomplete rebound. When installed on the shaft, it is easy to loosen or fall off. In addition, manual operation has low efficiency. The operator opens and closes the circlip pliers back and forth with hands. After long-term operation, the operator is prone to fatigue. Summary of the Utility Model

[0004] In order to solve some or all of the problems existing in the above-mentioned prior art, the utility model provides a multi-station elastic retaining ring installation device for installing an elastic retaining ring on an installation shaft, including a fixed seat. A positioning plate is provided on the fixed seat. There are a plurality of positioning holes on the positioning plate, and the positioning holes are used to limit the installation shaft. A placement groove is provided at the upper end of each positioning hole, and the placement groove is used to place the elastic retaining ring. A control component and a driving member are provided on the fixed seat. The driving member is connected to the control component. A plurality of spreading components are provided at the output end of the driving member. The spreading components are arranged in one-to-one correspondence with the placement grooves. The spreading component can extend into the corresponding placement groove and be connected to the elastic retaining ring in the corresponding placement groove. The spreading component is used to spread the elastic retaining ring in the placement groove.

[0005] As a further improvement of the utility model, the spreading component includes a plurality of spreading pins. Two guide rods are provided at the output end of the driving member. The two guide rods are arranged in parallel, and the driving member can drive the two guide rods to move in opposite directions. Each guide rod is provided with a spreading pin at a position corresponding to the placement groove, and the spreading pin can be inserted into the opening of the elastic retaining ring.

[0006] As a further improvement of the utility model, a guide block is provided on the positioning plate. The guide rod passes through the guide block and is slidably connected to the guide block.

[0007] As a further improvement of the present utility model, the driving member is a jaw cylinder, and the guide rods are respectively connected to the output ends of the jaw cylinder.

[0008] As a further improvement of the present utility model, an installation platform is provided on the fixed seat, and the driving member is connected to the installation platform.

[0009] As a further improvement of the present utility model, positioning grooves are respectively provided at positions corresponding to the positioning holes on the fixed seat, and the positioning grooves are used for limiting the installation shaft. After the installation shaft passes through the positioning hole, it can be inserted into the positioning groove.

[0010] As a further improvement of the present utility model, the control assembly includes a solenoid valve, a pressure regulator and a power control board. The solenoid valve, the pressure regulator and the power control board are respectively connected to the fixed seat. The power control board is electrically connected to the pressure regulator and the solenoid valve respectively. The solenoid valve is connected to the pressure regulator and the driving member respectively, and an air source is externally connected to the pressure regulator.

[0011] As a further improvement of the present utility model, a start switch is provided on the power control board.

[0012] As a further improvement of the present utility model, an indicator light is provided on the power control board.

[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0014] The present utility model can automatically expand the circlip and then install it on the installation shaft, reducing manual participation and labor costs. Using the driving member to expand the circlip can ensure that the expansion force is consistent each time, thus ensuring the qualified rate of processing. Moreover, multiple circlips can be expanded and installed at one time, thereby improving the processing efficiency. During specific operation, first place the circlips into the respective placement grooves and connect the expansion assembly to the openings of the circlips. Then, control the driving member to move through the control assembly. The driving member drives the expansion assembly to move, and the expansion assembly expands each circlip. Then, place the installation shafts into the positioning holes for limitation respectively. At this time, the circlips have been expanded, and the installation shafts can pass through the circlips. Then, control the driving member to reset through the control assembly, drive the expansion assembly to reset, and the circlips reset under the action of elastic force, thereby being clamped on the outer side wall of the corresponding installation shaft to complete the installation work of the circlips. Description of the Drawings

[0015] In order to more clearly illustrate the solutions in the present invention or the prior art, a brief introduction is given below to the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0016] Figure 1 This is a schematic diagram of the working state structure of the embodiment of the utility model;

[0017] Figure 2 It is a structural schematic diagram of a fixing seat in an embodiment of the utility model;

[0018] Figure 3 It is a structural schematic diagram of the driving member and the propping assembly in the embodiment of the utility model. DETAILED DESCRIPTION

[0019] Unless otherwise defined, all technical and scientific terms used in the present invention have the same meanings as those commonly understood by technicians in the technical field of the present invention; the terms used in the specification are only for the purpose of describing specific embodiments and are not intended to limit the present invention; the terms "including" and "having" and any variations thereof in the specification and claims of the present invention and the above-mentioned drawings are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of the present invention or the above-mentioned drawings are used to distinguish different objects, rather than to describe a specific order.

[0020] Reference to "embodiments" in the present invention means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present invention. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it mutually exclusive, independent, or alternative to other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described in the present invention may be combined with other embodiments.

[0021] In order to enable those skilled in the art to better understand the solution of the utility model, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the accompanying drawings.

[0022] like Figures 1-3As shown in the figure, a multi-station snap ring installation device for shafts is used to expand and install a snap ring onto a mounting shaft 3. The multi-station snap ring installation device for shafts includes a fixed base 1, on which a positioning plate 2 is fixedly installed. A plurality of positioning holes 21 are provided on the positioning plate 2, and the positioning holes 21 are used to limit the mounting shaft 3. At the upper end of each positioning hole 21, a placement groove 22 is provided, and the placement groove 22 is used to place the snap ring. In this embodiment, the number of positioning holes 21 is 5, and the 5 positioning holes 21 are equally spaced on the positioning plate 2, so that the multi-station snap ring installation device for shafts can install snap rings on 5 mounting shafts 3 simultaneously, greatly improving the processing and assembly efficiency. In other embodiments, the number of positioning holes 21 can also be any other number.

[0023] A control component and a driving member 4 are provided on the fixed base 1. The driving member 4 is connected to the control component, and the driving member 4 is controlled to work through the control component. A plurality of expanding components are provided at the output end of the driving member 4. The expanding components are arranged in one-to-one correspondence with the placement grooves 22. The expanding components can extend into the corresponding placement grooves 22 and are connected to the snap rings in the corresponding placement grooves 22. The expanding components are used to expand the snap rings in the placement grooves 22. During specific operation, first, the snap rings are respectively placed into the respective placement grooves 22, and the expanding components are connected to the openings of the snap rings. Then, the control component controls the driving member 4 to work, and the driving member 4 drives the expanding components to move, and the expanding components expand the respective snap rings. Then, the mounting shafts 3 are respectively placed into the positioning holes 21 for limitation. At this time, the snap rings have been expanded, and the mounting shafts 3 can pass through the gaps of the snap rings. Then, the control component controls the driving member 4 to reset, driving the expanding components to reset, and the snap rings reset under the action of elastic force, so as to be clamped on the outer side walls of the corresponding mounting shafts 3, completing the installation work of the snap rings.

[0024] The multi-station snap ring installation device for shafts can automatically expand the snap rings and install them onto the mounting shafts 3, reducing manual participation and lowering labor costs. Using the driving member 4 to expand the snap rings can ensure that the expansion force is consistent each time, thereby guaranteeing the qualified rate of processing. Moreover, multiple snap rings can be expanded and installed in one processing, thus improving the processing efficiency.

[0025] In order to limit the installation shaft 3, positioning grooves 11 are respectively provided at positions on the fixed seat 1 corresponding to the positioning holes 21. The positioning grooves 11 are used to limit the installation shaft 3. After the installation shaft 3 passes through the positioning holes 21, it can be inserted into the positioning grooves 11. During processing, after the elastic retaining ring is expanded by the expanding assembly, one end of the installation shaft 3 can be held by hand and passed through the positioning hole 21 and the elastic retaining ring, and then the other end of the installation shaft 3 is inserted into the positioning groove 11. Through the cooperation of the positioning hole 21 and the positioning groove 11, the installation shaft 3 can be limited on the fixed seat 1, so that the elastic retaining ring can be smoothly and stably clamped on the outer side of the installation shaft 3, improving the stability of processing.

[0026] In this embodiment, the driving member 4 is a clamping jaw cylinder. An installation platform 5 is fixedly installed on the fixed seat 1, and the driving member 4 is fixedly installed on the installation platform 5. Through the driving member 4, the expanding assembly can be driven to open or reset, so as to realize the functions of expanding and releasing the elastic retaining ring. In other embodiments, the driving member 4 can also be other driving devices, such as: a motor lead screw structure, etc.

[0027] Specifically, the expanding assembly includes a plurality of expanding pins 6. Two guide rods 7 are installed on the output end of the driving member 4, and the two guide rods 7 are arranged in parallel. The driving member 4 can drive the two guide rods 7 to move in opposite directions. Each guide rod 7 is provided with an expanding pin 6 at a position corresponding to the placement groove 22, so that each placement groove 22 is provided with two expanding pins 6. The expanding pins 6 can be inserted into the openings of the elastic retaining ring. During the specific processing process, after the elastic retaining ring is placed in the placement groove 22, the expanding pins 6 in each placement groove 22 are respectively inserted into the openings on the elastic retaining ring. When expanding the elastic retaining ring, the driving member 4 drives the two guide rods 7 to move in opposite directions, and the guide rods 7 drive the expanding pins 6 to move together, so that the two expanding pins 6 in the same placement groove 22 move in a direction away from each other, thereby expanding the elastic retaining ring. When the elastic retaining ring is clamped onto the installation shaft 3, the driving member 4 drives the two guide rods 7 to reset, driving the two expanding pins 6 in the same placement groove 22 to move in a direction close to each other, so that the elastic retaining ring closes and is clamped on the outer side wall of the installation shaft 3.

[0028] In order to limit and guide the movement direction of the guide rod 7, two guide blocks 8 are installed on the positioning plate 2. The two ends of the two guide rods 7 respectively pass through the guide blocks 8 and are slidably connected to the guide blocks 8. When the driving member 4 works, it drives the guide rod 7 to slide on the guide block 8; through the cooperation of the guide block 8 and the guide rod 7, the movement direction of the guide rod 7 is further limited and guided, so as to ensure that the guide rod 7 can drive the expanding pins 6 to approach or move away from each other, ensuring the stability of processing.

[0029] The control component includes a solenoid valve 9, a pressure regulator 10, and a power control board 12 fixedly installed on the fixed seat 1. The power control board 12 is electrically connected to the pressure regulator 10 and the solenoid valve 9 respectively, and the power control board 12 is externally connected to a power source, thereby facilitating the control of the multi-station shaft snap ring installation device. The solenoid valve 9 is connected to the pressure regulator 10 and the driving member 4 respectively, and the pressure regulator 10 is externally connected to a gas source. The solenoid valve 9 is used to control the operation of the driving member 4, and the pressure regulator 10 is used to adjust the driving force of the driving member 4, thereby ensuring the stability of processing. During specific operation, the solenoid valve 9 is controlled to operate through the power control board 12, so that the driving member 4 is ventilated or cut off, realizing the function of controlling the operation of the driving member 4; by adjusting the pressure regulator 10, the driving force of the driving member 4 can be adjusted in time, so as to ensure that the expanding pin 6 can expand the snap ring to a suitable size.

[0030] A start switch 13 and an indicator light 14 are provided on the power control board 12. The start switch 13 is used to control the operation or shutdown of the multi-station shaft snap ring installation device; the indicator light 14 is used to indicate whether the multi-station shaft snap ring installation device is powered on, so that the operator can check in time, improving the interactivity.

[0031] Working principle:

[0032] Before processing, the appropriate output air pressure is adjusted by operating the pressure regulator 10 to ensure that the driving member 4 can provide appropriate driving force.

[0033] During processing, the snap rings are respectively placed into the respective placement grooves 22, and the corresponding expanding pins 6 in the respective placement grooves 22 are inserted into the openings of the snap rings, so that the snap rings are firmly inserted and connected with the expanding pins 6. Then, by pressing the start switch 13, the solenoid valve 9 is controlled to operate through the power control board 12, so that the driving member 4 intakes air and operates. The driving member 4 drives the two guide rods 7 to move in opposite directions, and the guide rods 7 drive the expanding pins 6 to move together, so that the two expanding pins 6 in the same placement groove 22 move away from each other, and then the snap ring in the placement groove 22 is expanded to a suitable size. Then the installation shaft 3 is passed through the snap ring and the positioning hole 21, and one end of the installation shaft 3 is inserted into the positioning groove 11 for limit fixation; then the start switch 13 is released, and the power control board 12 will control the solenoid valve 9 to close, and the driving member 4 automatically resets to drive the two guide rods 7 to reset, driving the expanding pins 6 to move closer to each other, and the snap ring resets under the action of elastic force, so as to be clamped on the outer side wall of the corresponding installation shaft 3, completing the installation work of the snap ring.

[0034] The above specific implementation manner is the preferred implementation manner of the present invention, and does not limit the specific implementation scope of the present invention. The scope of the present invention includes but is not limited to this specific implementation manner. All equivalent changes made in accordance with the present invention are within the protection scope of the present invention.

Claims

1. A multi-station shaft circlip installation device, used to install the circlip on the installation shaft, characterized in that: The multi-station shaft circlip installation device comprises a fixing seat, a positioning plate is provided on the fixing seat, a plurality of positioning holes are provided on the positioning plate, the positioning holes are used for limiting the installation shaft, and a placement groove is provided at the upper end of each positioning hole, and the placement groove is used for placing the circlip; A control component and a driving member are provided on the fixing seat, and the driving member is connected to the control component. A plurality of expansion components are provided on the output end of the driving member, and the expansion components are arranged one-to-one in correspondence with the placement grooves. The expansion components can extend into the corresponding placement grooves and are connected to the elastic retaining rings in the corresponding placement grooves, and the expansion components are used to expand the elastic retaining rings in the placement grooves.

2. The multi-station shaft circlip installation device according to claim 1, characterized in that: The support assembly includes a plurality of support pins. Two guide rods are provided on the output end of the driving member. The two guide rods are arranged in parallel, and the driving member can drive the two guide rods to move in opposite directions. A support pin is provided at a position corresponding to the placement groove on each guide rod, and the support pin can be inserted into the opening of the elastic retaining ring.

3. The circlip installation device for a multi-station shaft according to claim 2, characterized in that: The positioning plate is provided with a guide block, and the guide rod passes through the guide block and is slidably connected with the guide block.

4. The circlip installation device for a multi-station shaft according to claim 2, characterized in that: The driving member is a clamping cylinder, and the guide rods are respectively connected to the output ends of the clamping cylinder.

5. The circlip installation device for a multi-station shaft according to claim 1, characterized in that: The fixing seat is provided with a mounting platform, and the driving member is connected to the mounting platform.

6. The circlip installation device for a multi-station shaft according to claim 1, characterized in that: Positioning grooves are respectively arranged on the fixing seat at positions corresponding to the positioning holes, and the positioning grooves are used for limiting the installation shaft.

7. The circlip installation device for a multi-station shaft according to any one of claims 1 to 6, characterized in that: The control component includes a solenoid valve, a voltage regulator and a power control board, the solenoid valve, the voltage regulator and the power control board are respectively connected to the fixing seat, the power control board is respectively electrically connected to the voltage regulator and the solenoid valve, the solenoid valve is respectively connected to the voltage regulator and the driving member, and the voltage regulator is externally connected to a gas source.

8. The circlip installation device for a multi-station shaft according to claim 7, characterized in that: A start switch is arranged on the power control panel.

9. The circlip installation device for a multi-station shaft according to claim 7, characterized in that: The power control board is provided with an indicator light.