Frame assembling assembly line

Abstract

The utility model discloses a framing assembly line which comprises an on-line unit and an off-line unit, and the on-line unit comprises an on-line adhesive tape penetrating unit, an on-line cache unit and an on-line debugging unit which are connected in sequence. The off-line unit comprises an off-line batching and framing unit connected to the side face of the on-line adhesive tape penetrating unit, a line pressing unit connected to the side face of the on-line temporary storage unit and a packaging unit connected to the end of the on-line debugging unit; compared with the prior art, the utility model has the following beneficial effects: 1) off-line operation is adopted for framing and line pressing, on-line operation is adopted for adhesive tape penetrating and debugging, mutual interference and influence between processes and between internal stations of the processes are avoided, and the operation efficiency is improved; and 2) the on-line cache unit is a double-layer roller machine, and the line pressing unit is an electric lifting workbench, so that the space is saved, and the realization of off-line and on-line on the same station is ensured.

Description

Technical Field

[0001] The utility model relates to the technical field of frame assembly, and particularly relates to a frame assembly production line. Background Art

[0002] With the development of society, people's requirements for the quality of life are getting higher and higher, and they also pay more and more attention to personalization and aesthetics in aspects such as home decoration. Aluminum frames are favored because of their excellent materials and good appearance. However, there are still many challenges in the current aluminum frame assembly process, which seriously affect the product quality and production efficiency. The main problems are as follows:

[0003] 1) The aluminum frame assembly process is numerous and complex, requiring multiple processes, including batching, rubber strip threading, wire pressing, debugging, packaging, etc. This not only occupies a large area, but also requires frequent transfer between each process, which is very likely to cause interference and increase the production difficulty.

[0004] 2) The existing aluminum frame assembly process often requires a large amount of manual participation, with a high labor intensity. Especially in the debugging and packaging links, workers need to shuttle back and forth between different devices, wasting time and easily getting fatigued.

[0005] In short, the traditional aluminum frame assembly process can no longer meet the current social needs and needs to be improved and innovated. The present invention aims to provide an efficient aluminum frame assembly process to solve many problems existing in the prior art. Content of the Utility Model

[0006] In view of the above situation, to overcome the defects of the prior art, the utility model provides a frame assembly production line to solve the above problems.

[0007] To achieve the above object, a frame assembly production line of the utility model includes an on-line unit and an off-line unit. The on-line unit includes an on-line rubber strip threading unit, an on-line buffer unit, and an on-line debugging unit that are connected in sequence. The off-line unit includes an off-line batching and frame assembly unit connected to the side of the on-line rubber strip threading unit, a wire pressing unit connected to the side of the on-line buffer unit, and a packaging unit connected to the end of the on-line debugging unit;

[0008] The on-line buffer unit is a double-layer roller machine, and a belt conveyor is provided on the first layer of the double-layer roller machine;

[0009] The wire pressing unit is an electric lifting workbench;

[0010] The on-line debugging unit includes a semi-automatic ° flipping ferry connected between the on-line buffer unit and the packaging unit and several debugging lines.

[0011] The utility model has the following benefits compared with the prior art:

[0012] 1) The group frame and wire pressing are carried out offline, while the rubber strip threading and debugging are carried out online. There is no interference or influence between processes and between workstations within a process, improving the operation efficiency.

[0013] 2) The online buffer unit is a double-layer roller machine, and the wire pressing unit is an electric lifting workbench, saving space and ensuring the realization of offline and online operations at the same workstation.

[0014] 3) The debugging process is designed with four lines as buffer bins. The operator moves on each line while the workpiece remains stationary, achieving online buffering and online operation, with the purpose of extremely saving the investment in equipment hardware.

[0015] 4) From wire pressing to the debugging process, a semi-automatic 90° flipping ferry cart is adopted to reduce the labor intensity of the operators. Description of the Drawings

[0016] The drawings are used to provide a further understanding of the present invention and form a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation to the present invention. In the drawings:

[0017] Figure 1 is a structural schematic diagram of the present invention.

[0018] Figure 2 is a schematic diagram of a working state of the online buffer unit and the wire pressing unit of the present invention.

[0019] Figure 3 is a schematic diagram of another working state of the online buffer unit and the wire pressing unit of the present invention.

[0020] Figure 4 is a structural schematic diagram of the semi-automatic 90° flipping ferry cart of the present invention.

[0021] Figure 5 is a schematic diagram of the debugging line structure of the present invention. Detailed Embodiments

[0022] To facilitate the understanding of the present invention, the present invention will be described more comprehensively below with reference to the relevant drawings. The preferred embodiments of the present invention are given in the drawings. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure content of the present invention more thorough and comprehensive.

[0023] It should be noted that when an element is referred to as "fixed to" another element, it can be directly on the other element or there may also be an intermediate element. When an element is considered to be "connected" to another element, it can be directly connected to the other element or there may be an intermediate element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.

[0024] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those of ordinary skill in the technical field to which this utility model belongs. The terms used herein in the specification of this utility model are only for the purpose of describing specific embodiments and are not intended to limit this utility model. The term "and / or" used herein includes any and all combinations of one or more of the related listed items.

[0025] The following will Figures 1-5 make a further detailed description of the specific implementation manners of this utility model.

[0026] As Figures 1-5 shown, a group frame assembly line of this utility model includes an on-line unit and an off-line unit. The on-line unit includes an on-line rubber strip threading unit 30, an on-line buffer unit 40, and an on-line debugging unit 60 that are connected in sequence. The off-line unit includes an off-line batching and frame assembly unit connected to the side of the on-line rubber strip threading unit 30, a wire pressing unit 50 connected to the side of the on-line buffer unit 40, and a packaging unit 70 connected to the end of the on-line debugging unit 60. During processing, workers place the assembled aluminum frame on the on-line rubber strip threading unit 30, and the on-line rubber strip threading unit 30 drives the aluminum frame to move. During the movement of the aluminum frame, workers on the side of the on-line rubber strip threading unit 30 perform the work of threading rubber strips and injecting corner glue. Then, the aluminum frame continues to be conveyed by the on-line rubber strip threading unit 30 and enters the on-line buffer unit 40, and manual wire pressing operation is performed by the wire pressing unit 50 on the side. After the wire pressing operation is completed, the aluminum frame enters the on-line debugging unit 60 for debugging, and after the debugging is completed, it enters the packaging unit 70 for packaging.

[0027] The on-line buffer unit 40 is a double-layer roller machine, the wire pressing unit 50 is an electric lifting workbench, and a belt conveyor 80 is provided on the first layer of the double-layer roller machine. The aluminum frame with rubber strips threaded enters the on-line buffer unit 40 and is transferred to the wire pressing unit 50 through the belt conveyor 80. Workers perform the off-line wire pressing operation. After the wire pressing is completed, the electric lifting workbench rises, and then workers push the wire-pressed aluminum frame back to the upper layer of the on-line buffer unit 40, and it continues to move through the upper layer of the on-line buffer unit 40.

[0028] The online debugging unit 60 includes a semi-automatic 90° flipping ferry 61 connected between the online buffer unit 40 and the packaging unit 70, and several debugging lines 62. The semi-automatic 90° flipping ferry 61 is used to receive the aluminum frames conveyed from the upper layer of the online buffer unit 40, flip the aluminum frames by 90°, make the aluminum frames stand up, and then move them to the debugging lines 62 to be arranged in a row. Workers perform debugging work before packaging on the debugging lines 62, and the debugged aluminum frames are sent to the packaging unit 70 for packaging.

[0029] The number of the double-layer roller machines is 2 - 3, and photoelectric switches 41 and vertically lifting baffles 42 are installed at both ends of the double-layer roller machines. The double-layer roller machines are used to temporarily store aluminum frames. When the double-layer roller machines are full of aluminum frames, the baffles 42 can block the continuous entry of aluminum frames.

[0030] The number of the debugging lines 62 is 4, and the debugging lines 62 are Figure 5 the track structure as shown.

[0031] The offline batching and frame assembly unit includes a batching and code scanning unit 10 and an offline frame assembly unit 20 connected between the batching and code scanning unit 10 and the online rubber strip threading unit 30. In the batching and code scanning unit 10, workers perform operations such as batching, brushing end sealant, and threading corner codes. On the offline frame assembly unit 20, workers perform frame assembly operations, and the assembled aluminum frames are pushed into the online rubber strip threading unit 30 for conveying, entering the process of threading rubber strips.

[0032] Specifically, the semi-automatic 90° flipping ferry 61 is rotatably installed with a frame assembly support 611. The bottom of the frame assembly support 611 is provided with moving wheels. A telescopic cylinder 63 is connected between the frame assembly support 611 and the semi-automatic 90° flipping ferry 61. After the aluminum frame enters the frame assembly support 611, the telescopic cylinder 63 can drive the frame assembly support 611 to flip by 90° through elongation, and then the aluminum frame enters the debugging line 62 through the moving wheels to wait for debugging.

[0033] The frame assembly support 611 is installed with rollers 64, so that the standing aluminum frames can be pushed towards the packaging unit 70 in sequence through the rollers 64. The semi-automatic 90° flipping ferry 61 connected between the online buffer unit 40 and the debugging line 60 plays a role of transition and transfer.

[0034] The working process of a frame assembly production line of the present utility model is as follows:

[0035] ① Complete offline frame assembly through the batching and code scanning unit 10 and the offline frame assembly unit 20 and go online to the online rubber strip threading unit 30;

[0036] ② The online rubber strip threading unit 30 performs online rubber strip threading and injecting corner glue, and enters the first layer of the online buffer unit 40;

[0037] ③Offline through the belt conveyor 80 to the wire pressing unit 50 for wire pressing. After completion, the wire pressing unit 50 rises and feeds the aluminum frame onto the second layer of the online buffer unit 40.

[0038] ④The aluminum frame enters the debugging line 62 through the semi-automatic 90° flipping ferry 61 for online debugging + buffering.

[0039] ⑤The debugged aluminum frame moves within the debugging line 62 and is taken offline for packaging through the packaging unit 70.

[0040] The above are only the embodiments of the present utility model, and do not thus limit the patent scope of the present utility model. Any equivalent structural or equivalent process transformation made by using the content of the specification and drawings of the present utility model, or directly or indirectly applied in other related technical fields, shall similarly be included within the patent protection scope of the present utility model.

Claims

1. A frame assembly line, characterized in that: The invention comprises an online unit and an offline unit, wherein the online unit comprises an online rubber strip threading unit (30), an online buffer unit (40) and an online debugging unit (60) which are connected in sequence, and the offline unit comprises an offline batching assembly frame unit connected to the side of the online rubber strip threading unit (30), a wire pressing unit (50) connected to the side of the online buffer unit (40) and a packaging unit (70) connected to the end of the online debugging unit (60); The online buffer unit (40) is a double-layer roller machine, and a belt conveyor (80) is provided on the first layer of the double-layer roller machine; The wire pressing unit (50) is an electric lifting workbench; The online debugging unit (60) comprises a semi-automatic 90° flip shuttle vehicle (61) connected between the online buffer unit (40) and the packaging unit (70) and a plurality of debugging lines (62).

2. A frame assembly line according to claim 1, characterized in that: The number of the double-layer roller machines is 2-3, and photoelectric switches (41) and vertically lifting baffles (42) are installed at both ends of the double-layer roller machines.

3. A frame assembly line according to claim 1, characterized in that: The number of the debugging lines (62) is 4.

4. A frame assembly line according to claim 1, characterized in that: The offline batching frame unit comprises an ingredient code scanning unit (10) and an offline frame unit (20) connected between the ingredient code scanning unit (10) and the online rubber strip threading unit (30).

5. A frame assembly line according to claim 1, characterized in that: The semi-automatic 90° flip shuttle vehicle (61) is rotatably mounted with a frame bracket (611), and a telescopic cylinder (63) is connected between the frame bracket (611) and the semi-automatic 90° flip shuttle vehicle (61).

6. A frame assembly line according to claim 5, characterized in that: The assembly frame bracket (611) is provided with a roller (64).

7. A frame assembly line according to claim 5, characterized in that: The debugging line (62) is a track structure.

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