Surface polishing treatment device for titanium material production
By adopting a combined structure of ratchet and synchronization belt in the surface grinding treatment device for titanium material production, the automatic flip of the material is realized, solving the problem of low manual flip efficiency in the prior art, and improving the processing efficiency.
Patent Information
- Application Number
- CN202422163171.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-04
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-09-04
AI Technical Summary
The existing surface grinding treatment device for titanium material production requires manual flip when processing double-sided materials, resulting in low working efficiency.
A surface grinding treatment device for the production of titanium materials was designed, and a combined structure of ratchet and synchronization belt was used to realize automatic flip of the material through the rotation of ratchet and the coordination of synchronization belt.
Automatic material flip is realized, the efficiency of grinding is improved, and the time and cost of manual operation is reduced.
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Figure CN223029323U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of grinding treatment devices, in particular to a surface grinding treatment device for titanium material production. Background Art
[0002] A surface grinding treatment device for titanium material production is a device used to grind and treat the surface of titanium materials. Titanium materials are widely used in the fields of aerospace, chemical industry, medical devices, etc. due to their excellent corrosion resistance and high strength. However, their surfaces often have problems such as unevenness and oxide layers, and need to be ground to improve the surface quality. The grinding device can effectively remove the oxide layer and unevenness on the surface of titanium materials, improve the surface finish and flatness, thereby improving the service performance and aesthetics of titanium materials. During the production process of titanium materials, using a surface grinding treatment device can improve production efficiency and reduce production costs, and it is a very important production device.
[0003] When some existing surface grinding treatment devices for titanium material production are in use, they can usually only grind one side of the titanium material. Therefore, when it is necessary to grind the other side, workers need to assist in flipping it. Because the machine needs to be stopped for a period of time during the flipping process, the overall working efficiency is low. Therefore, this problem needs to be solved. Summary of the Utility Model
[0004] The purpose of the utility model is to solve the shortcomings existing in the prior art, and to propose a surface grinding treatment device for titanium material production.
[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0006] A surface grinding treatment device for titanium material production includes a gantry. The bottom of the gantry is fixedly connected with a base. A grinding mechanism for grinding materials is arranged at the top of the gantry. Two limiting grooves are symmetrically opened on one side of the gantry close to the base. Rotating columns are rotatably connected inside the two limiting grooves. A clamping mechanism for clamping materials is arranged on one side of each of the two rotating columns. Ratchets are fixedly connected to the symmetric sides of the two rotating columns. A rotating mechanism for rotating the rotating columns is arranged on the surfaces of the two ratchets. A placing block is slidably connected to the top of the base. Receiving grooves are opened on the surfaces of the placing block close to the two rotating columns. Adjusting mechanisms for adjusting the placing block are arranged inside the two receiving grooves. Through the setting of the ratchet, the material can be turned over.
[0007] As a further solution of the present utility model, the grinding mechanism includes two hydraulic rods, both of the two hydraulic rods are fixedly connected to the top of the gantry, the bottoms of the two hydraulic rods are fixedly connected to the same support plate, a motor is fixedly connected to the top of the support plate, and a grinding disc is fixedly connected to the output shaft of the motor. Through the setting of the grinding disc, the material can be ground.
[0008] As a further solution of the present utility model, the clamping mechanism includes a lead screw, the lead screw is rotatably connected to one side of the ratchet wheel and the rotating column, a clamping plate is fixedly connected to the end of the lead screw close to the placing block, two limiting rods are symmetrically and fixedly connected to the surface of the clamping plate close to the lead screw, and the two limiting rods are slidably connected to one side of the rotating column and the ratchet wheel. A turntable is fixedly connected to the end of the lead screw far from the clamping plate. Through the setting of the clamping plate, the material can be clamped and fixed.
[0009] As a further solution of the present utility model, the rotating mechanism includes a connecting rod, the connecting rod is fixedly connected to the bottom of the support plate, a plurality of ratchet pawls are rotatably connected to the surface of the support plate close to the ratchet wheel, two first springs are fixedly connected to the surface of each of the plurality of ratchet pawls close to the connecting rod, and the other ends of the two first springs are fixedly connected to one side of the connecting rod. Through the setting of the ratchet pawls, the ratchet wheel can be rotated.
[0010] As a further solution of the present utility model, the adjusting mechanism includes a first synchronous pulley, the first synchronous pulley is fixedly connected to one side of the ratchet wheel, a rotating shaft is rotatably connected to the inside of the base close to the first synchronous pulley, a second synchronous pulley is sleeved on the surface of the rotating shaft close to the first synchronous pulley, the first synchronous pulley and the second synchronous pulley are sleeved with the same synchronous belt, a gear is sleeved on the surface of the rotating shaft close to the storage groove, a rack is engaged with the surface of the gear, the rack is fixedly connected to one side inside the storage groove, and a reset mechanism for resetting the placing block is provided at the bottom of the placing block. Through the setting of the gear, the placing block can be adjusted.
[0011] As a further solution of the present utility model, the reset mechanism includes four limiting columns, the four limiting columns are all slidably connected to the bottom of the placing block, and the four limiting columns are all fixedly connected to the inner surface of the base. Second springs are sleeved on the surfaces of the four limiting columns, the bottom ends of the four second springs are all fixedly connected to the inner surface of the base, and the top ends of the four second springs are all fixedly connected to the bottom of the placing block. Through the setting of the second springs, the placing block can be reset.
[0012] The beneficial effects of the present utility model are as follows:
[0013] 1. By setting up a ratchet, the material can be turned over. A pawl is installed on one side of the grinding disc, and the pawl cooperates with the ratchet on one side of the clamping plate. Thus, when the pawl follows the grinding disc to reset, the ratchet can rotate. Since the ratchet is installed on one side of the clamping plate, when the ratchet rotates, the clamping plate will also rotate, so as to achieve the purpose of turning over the material.
[0014] 2. By setting up a placing block, it can ensure that the material can be turned over. A gear is installed on one side of the rotating shaft, and the gear cooperates with the gear on one side of the placing block. Thus, when the ratchet rotates, the placing block will move down synchronously, so that the material can be turned over normally. Since the gear is set as an incomplete gear, after the material turning is over, the gear will no longer cooperate with the rack, so that under the action of the second spring, the placing block can be quickly reset to avoid the phenomenon that the material is turned over too much. Description of the Drawings
[0015] Figure 1 It is a schematic diagram of the overall structure of a surface grinding and processing device for titanium material production proposed by the present utility model;
[0016] Figure 2 It is a schematic diagram of the internal structure of a surface grinding and processing device for titanium material production proposed by the present utility model;
[0017] Figure 3 It is a schematic diagram of the grinding mechanism of a surface grinding and processing device for titanium material production proposed by the present utility model;
[0018] Figure 4 It is a schematic diagram of the rotating mechanism of a surface grinding and processing device for titanium material production proposed by the present utility model;
[0019] Figure 5 It is a schematic diagram of the adjusting mechanism of a surface grinding and processing device for titanium material production proposed by the present utility model.
[0020] In the figure: 1, gantry; 2, rotating column; 3, placing block; 101, base; 102, limiting groove; 103, hydraulic rod; 104, support plate; 105, motor; 106, grinding disc; 201, lead screw; 202, limiting rod; 203, clamping plate; 204, turntable; 205, ratchet; 206, connecting rod; 207, pawl; 208, first spring; 301, receiving groove; 302, first synchronous pulley; 303, synchronous belt; 304, rotating shaft; 305, second synchronous pulley; 306, gear; 307, rack; 308, limiting column; 309, second spring. Detailed Embodiment
[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments.
[0022] It should be noted that, without conflict, the embodiments in the present application and the features in the embodiments can be combined with each other. The present utility model will be described in detail below with reference to the drawings and in conjunction with the embodiments.
[0023] Referring to Figures 1 - 5 , a surface grinding treatment device for titanium material production, includes a gantry 1. The bottom of the gantry 1 is fixedly connected with a base 101. A grinding mechanism for grinding materials is provided at the top of the gantry 1. Two limiting grooves 102 are symmetrically opened on one side of the gantry 1 close to the base 101. Two rotating columns 2 are rotatably connected inside the two limiting grooves 102. A clamping mechanism for clamping materials is provided on one side of each of the two rotating columns 2. A ratchet wheel 205 is fixedly connected to the symmetric side of each of the two rotating columns 2. A rotating mechanism for rotating the rotating column 2 is provided on the surface of each of the two ratchet wheels 205. A placing block 3 is slidably connected to the top of the base 101. Receiving grooves 301 are opened on the surface of the placing block 3 close to the two rotating columns 2. An adjusting mechanism for adjusting the placing block 3 is provided inside each of the two receiving grooves 301. Through the setting of the ratchet wheel 205, the material can be turned over.
[0024] Referring to Figure 2 and Figure 3 , in a preferred embodiment, the grinding mechanism includes two hydraulic rods 103. Both of the two hydraulic rods 103 are fixedly connected to the top of the gantry 1. The same support plate 104 is fixedly connected to the bottom of the two hydraulic rods 103. A motor 105 is fixedly connected to the top of the support plate 104. A grinding disc 106 is fixedly connected to the output shaft of the motor 105. Through the setting of the grinding disc 106, the material can be ground.
[0025] Referring to Figure 3 and Figure 4 , in a preferred embodiment, the clamping mechanism includes a lead screw 201. The lead screw 201 is rotatably connected to one side of the ratchet wheel 205 and the rotating column 2. A clamping plate 203 is fixedly connected to the end of the lead screw 201 close to the placing block 3. Two limiting rods 202 are symmetrically and fixedly connected to the surface of the clamping plate 203 close to the lead screw 201. And the two limiting rods 202 are slidably connected to one side of the rotating column 2 and the ratchet wheel 205. A turntable 204 is fixedly connected to the end of the lead screw 201 away from the clamping plate 203. Through the setting of the clamping plate 203, the material can be clamped and fixed.
[0026] Referring to Figure 3 and Figure 4, in a preferred embodiment, the rotation mechanism includes a connecting rod 206. The connecting rod 206 is fixedly connected to the bottom of the support plate 104. A plurality of pawls 207 are rotatably connected to one side surface of the support plate 104 close to the ratchet wheel 205. Two first springs 208 are fixedly connected to one side surface of each of the plurality of pawls 207 close to the connecting rod 206. The other ends of the two first springs 208 are fixedly connected to one side of the connecting rod 206. Through the arrangement of the pawls 207, the ratchet wheel 205 can be rotated.
[0027] Referring to Figure 4 and Figure 5 , in a preferred embodiment, the adjustment mechanism includes a first synchronous pulley 302. The first synchronous pulley 302 is fixedly connected to one side of the ratchet wheel 205. A rotating shaft 304 is rotatably connected to the inside of one side of the base 101 close to the first synchronous pulley 302. A second synchronous pulley 305 is sleeved on the surface of the rotating shaft 304 close to the first synchronous pulley 302. The first synchronous pulley 302 and the second synchronous pulley 305 are sleeved with the same synchronous belt 303. A gear 306 is sleeved on the surface of the rotating shaft 304 close to the receiving groove 301. A rack 307 is engaged with the surface of the gear 306. The rack 307 is fixedly connected to one side inside the receiving groove 301. A reset mechanism for resetting the placing block 3 is provided at the bottom of the placing block 3. Through the arrangement of the gear 306, the placing block 3 can be adjusted.
[0028] Referring to Figure 1 and Figure 5 , in a preferred embodiment, the reset mechanism includes four limiting posts 308. The four limiting posts 308 are all slidably connected to the bottom of the placing block 3 and are fixedly connected to the inner surface of the base 101. Second springs 309 are sleeved on the surfaces of the four limiting posts 308. The bottom ends of the four second springs 309 are fixedly connected to the inner surface of the base 101. The top ends of the four second springs 309 are fixedly connected to the bottom of the placing block 3. Through the arrangement of the second springs 309, the placing block 3 can be reset.
[0029] From the above description, it can be seen that the above embodiments of the present utility model achieve the following technical effects: during use, the material to be polished is placed at the center of the placement block 3, and then the two lead screws 201 are rotated. At one end of each of the two lead screws 201, a clamping plate 203 is fixedly connected. Thus, by rotating the lead screws 201, the two clamping plates 203 can be made to approach each other to achieve the purpose of clamping and fixing the material. After the clamping is completed, the hydraulic rod 103 will drive the grinding disc 106 to move downward so that it can polish the material. After one side of the material is polished, the hydraulic rod 103 will drive the grinding disc 106 to reset. A pawl 207 is installed on one side of the grinding disc 106, and the pawl 207 cooperates with a ratchet wheel 205 on one side of the clamping plate 203. Thus, when the pawl 207 follows the grinding disc 106 to reset, the ratchet wheel 205 can be rotated. Since the ratchet wheel 205 is installed on one side of the clamping plate 203, when the ratchet wheel 205 rotates, the clamping plate 203 will also rotate, thereby achieving the purpose of turning over the material. A synchronous belt 303 is provided on one side of the ratchet wheel 205, and the other side of the synchronous belt 303 cooperates with a rotating shaft 304. Thus, when the ratchet wheel 205 rotates, the rotating shaft 304 will also rotate synchronously. A gear 306 is installed on one side of the rotating shaft 304, and the gear 306 cooperates with a gear 306 on one side of the placement block 3. Thus, when the ratchet wheel 205 rotates, the placement block 3 will move downward synchronously, enabling the material to be turned over normally. Since the gear 306 is provided with missing teeth, after the material is turned over, the gear 306 will no longer cooperate with the rack 307, so that under the action of the second spring 309, the placement block 3 can be quickly reset to avoid the phenomenon of excessive turning of the material.
[0030] For the sake of convenience in description, spatial relative terms such as "above...", "over...", "on the upper surface of...", "above" etc. can be used here to describe the spatial positional relationship between one device or feature and other devices or features as shown in the figure. It should be understood that the spatial relative terms are intended to encompass different orientations in use or operation in addition to the orientation depicted in the figure for the device. For example, if the device in the drawing is inverted, the device described as "above other devices or structures" or "over other devices or structures" will then be positioned "below other devices or structures" or "under other devices or structures". Thus, the exemplary term "above..." can include both the orientations of "above..." and "below...". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and corresponding interpretations should be made for the spatial relative descriptions used here.
[0031] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular forms are also intended to include the plural forms. In addition, it should also be understood that when the terms "comprise" and / or "include" are used in this specification, they specify the presence of features, steps, operations, devices, components, and / or combinations thereof.
[0032] It should be noted that the terms "first", "second", etc. in the description, claims and drawings of the present application are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged under appropriate circumstances so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein. In addition, the terms "comprise" and "have" and any variations thereof are intended to cover non-exclusive inclusion. For example, a process, method, system, product or device that comprises a series of steps or units does not necessarily have to be limited to those steps or units clearly listed, but may include other steps or units not clearly listed or inherent to these processes, methods, products or devices.
[0033] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. For those skilled in the art, the present utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A surface grinding treatment device for titanium material production, comprising a gantry (1), characterized in that: The bottom of the gantry (1) is fixedly connected to a base (101), and a grinding mechanism for grinding materials is provided on the top of the gantry (1). Two limiting grooves (102) are symmetrically provided on one side of the gantry (1) close to the base (101), and rotating columns (2) are rotatably connected inside the two limiting grooves (102). One side of the two rotating columns (2) is provided with a clamping mechanism for clamping materials. The symmetrical sides of the two rotating columns (2) are fixedly connected to ratchets (205), and the surfaces of the two ratchets (205) are provided with a rotating mechanism for rotating the rotating columns (2). The top of the base (101) is slidably connected to a placement block (3), and the surface of the placement block (3) close to the two rotating columns (2) is provided with a receiving groove (301), and the inside of the two receiving grooves (301) is provided with an adjustment mechanism for adjusting the placement block (3).
2. The surface grinding treatment device for titanium material production according to claim 1, characterized in that: The grinding mechanism comprises two hydraulic rods (103), the two hydraulic rods (103) are fixedly connected to the top of the gantry (1), the bottoms of the two hydraulic rods (103) are fixedly connected to the same support plate (104), the top of the support plate (104) is fixedly connected to a motor (105), and the output shaft of the motor (105) is fixedly connected to a grinding disc (106).
3. The surface grinding treatment device for titanium material production according to claim 2, characterized in that: The clamping mechanism comprises a screw rod (201), the screw rod (201) is rotatably connected to a ratchet wheel (205) and one side of a rotating column (2), the end of the screw rod (201) close to the placement block (3) is fixedly connected to a clamping plate (203), the surface of the clamping plate (203) close to the screw rod (201) is symmetrically fixedly connected to two limit rods (202), and the two limit rods (202) are slidably connected to the rotating column (2) and one side of the ratchet wheel (205), and the end of the screw rod (201) away from the clamping plate (203) is fixedly connected to a rotating disk (204).
4. The surface grinding treatment device for titanium material production according to claim 3, characterized in that: The rotating mechanism comprises a connecting rod (206), wherein the connecting rod (206) is fixedly connected to the bottom of the support plate (104), and a plurality of ratchet pawls (207) are rotatably connected to the surface of one side of the support plate (104) close to the ratchet wheel (205), and two first springs (208) are fixedly connected to the surface of one side of the plurality of ratchet pawls (207) close to the connecting rod (206), and the other ends of the two first springs (208) are fixedly connected to one side of the connecting rod (206).
5. The surface grinding treatment device for titanium material production according to claim 4, characterized in that: The adjustment mechanism comprises a first synchronous wheel (302), the first synchronous wheel (302) being fixedly connected to one side of the ratchet wheel (205), a rotating shaft (304) being rotatably connected inside the base (101) close to the first synchronous wheel (302), a second synchronous wheel (305) being sleeved on the surface of the rotating shaft (304) close to the first synchronous wheel (302), the first synchronous wheel (302) and the second synchronous wheel (305) being sleeved on the same synchronous belt (303), a gear (306) being sleeved on the surface of the rotating shaft (304) close to the storage slot (301), a rack (307) being matched on the surface of the gear (306), and the rack (307) being fixedly connected to one side of the storage slot (301), and a reset mechanism for resetting the placement block (3) being provided at the bottom of the placement block (3).
6. The surface grinding treatment device for titanium material production according to claim 5, characterized in that: The reset mechanism comprises four limit posts (308), the four limit posts (308) are all slidably connected to the bottom of the placement block (3), and the four limit posts (308) are all fixedly connected to the inner surface of the base (101), the surfaces of the four limit posts (308) are all sleeved with second springs (309), the bottom ends of the four second springs (309) are all fixedly connected to the inner surface of the base (101), and the top ends of the four second springs (309) are all fixedly connected to the bottom of the placement block (3).