Grinding and polishing integrated device for analyzer isolating valve production

By designing clamping and flip assembly and waste chip treatment assembly in the grinding and polishing integrated device, the clamping difficulties caused by inconsistent landing points after the valve body is flipped, stable clamping and waste chip collection are achieved, and the success rate and production efficiency of grinding and polishing are improved.

CN223029372UActive Publication Date: 2025-06-27KUNYUAN INSTRUMENTS (TIANJIN) CO LTD
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Patent Information

Application Number
CN202421490338.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-27
Publication Date
2025-06-27
Estimated Expiration
2034-06-27

AI Technical Summary

Technical Problem

When using the grinding and polishing integrated device, the landing points of the valve body are inconsistent after turning, making it difficult for the ply plate to clamp the valve body at the center, affecting the success rate and production efficiency of grinding and polishing.

Method used

A polishing and polishing mechanism including a clamping and flip assembly and a waste chip treatment assembly is designed to achieve stable clamping and flip of the valve body by driving a bidirectional threaded rod and a sliding seat through a motor, and collect waste chips generated by the sanding through the waste chip treatment assembly.

Benefits of technology

The stable clamping and flip of the analyzer isolation valve is achieved, ensuring the successful completion of the grinding and polishing process, and effectively collecting waste chips through the waste chip treatment assembly, improving production efficiency and environmental sanitation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of grinding and polishing integrated devices, and discloses a grinding and polishing integrated device for analyzer isolating valve production, which comprises a sealing box body, a lifting grinding and polishing device is fixedly mounted on the inner side of the top of the sealing box body, and a grinding and polishing processing mechanism and a water circulation cleaning mechanism are fixedly mounted in the sealing box body. According to the grinding and polishing integrated device for analyzer isolation valve production, an analyzer isolation valve is placed on the inner side of a right clamping arm and the inner side of a left clamping arm with a rod, a first driving motor clamps the analyzer isolation valve, and when the analyzer isolation valve needs to be turned over, a second driving motor rotates and turns over the analyzer isolation valve; and sweeps generated by grinding and polishing can be collected through a sweeps treatment assembly, a third driving motor can make a brush plate brush the surface of a filter plate to prevent blockage, and the functions that the sweeps generated when the analyzer isolation valve is ground and polished are collected, and the analyzer isolation valve can be stably overturned to the center position during clamping are achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of grinding and polishing integrated devices, and particularly relates to a grinding and polishing integrated device for the production of analyzer isolation valves. Background Technique

[0002] An analyzer isolation valve is a valve used to prevent process media from flowing to a given position in a fluid processing system, mainly composed of a valve body, a valve cover, a valve flap, a sealing plate, a valve core, a valve seat, etc. To ensure the production quality of the analyzer isolation valve, the produced analyzer isolation valves usually need to be subjected to appearance treatment using a grinding and polishing integrated device.

[0003] According to a valve polishing and grinding device disclosed on the patent network (authorization announcement number: CN 219747468 U), it is described that "this application relates to a valve polishing and grinding device, belonging to the technical field of valve production equipment. It includes a box body, a support plate is arranged inside the box body, and a plurality of clamping plates for clamping the valve body are arranged above the support plate. A polishing wheel for grinding the valve body is also arranged inside the box body, a polishing motor for driving the polishing wheel to rotate is arranged above the polishing wheel, and a lifting hydraulic cylinder for connecting the polishing motor and the inner top wall of the box body is arranged between the polishing motor and the inner top wall of the box body. An operation door for communicating the outside of the box body and the upper part of the support plate inside is opened on one side of the box body. A dust suction cylinder for sucking the dust inside the box body is also arranged above the support plate, a dust storage box is arranged below the support plate inside the box body, a dust suction pipeline for connecting the two is arranged between the dust suction cylinder and the dust storage box, and a dust suction pump is installed on the dust pipeline. This application has the effect of reducing the inhalation of dust by workers during the grinding and polishing process."

[0004] Regarding the above description content, the applicant believes that the following problems exist:

[0005] During the use of this utility model, by sucking away the dust generated during the grinding process and treating the dust through an atomizing nozzle, the possibility of grinding workers getting sick and the convenience of the cleaning device are reduced. However, during actual use, when turning over the valve body for grinding and polishing through a turning hydraulic cylinder, the turning top block lifts the workpiece and then turns it over. Since the landing points of the valve body after turning over are inconsistent, it is difficult to clamp it at the center during the process of clamping the valve body by the clamping plates, resulting in the failure of subsequent grinding and polishing of the valve body and affecting the finished product productivity. Therefore, it is necessary to improve a grinding and polishing integrated device for the production of analyzer isolation valves to solve the above problems. Content of the Utility Model

[0006] The purpose of the utility model is to provide a grinding and polishing integrated device for the production of analyzer isolation valves to solve the problems raised in the above background technique.

[0007] To achieve the above object, the present utility model provides the following technical solutions: a grinding and polishing integrated device for the production of an analyzer isolation valve, including a sealed box body, wherein a lifting grinding and polishing device is fixedly installed inside the top of the sealed box body, and a grinding and polishing treatment mechanism and a water circulation cleaning mechanism are fixedly installed inside the sealed box body.

[0008] The grinding and polishing treatment mechanism includes a clamping and flipping assembly and a waste chip treatment assembly, and the waste chip treatment assembly is arranged at the bottom of the clamping and flipping assembly.

[0009] Preferably, the clamping and flipping assembly includes a first motor, the first motor is fixedly installed on the right side of the sealed box body, a bidirectional threaded rod is fixedly installed on the left side of the transmission shaft of the first motor, a sliding seat is threadedly installed on the outside of the bidirectional threaded rod, a limiting rod is slidably installed inside the sliding seat, there are two sliding seats, a right clamping arm is rotatably installed on the left side of the right sliding seat, and a belted left clamping arm is rotatably installed inside the left sliding seat. A limiting outer column is slidably installed on the outside of the belted left clamping arm, a first transmission roller is fixedly installed on the outside of the limiting outer column, a transmission belt is installed on the outside of the first transmission roller, a second transmission roller is installed inside the transmission belt, and a second motor is fixedly installed on the right side of the second transmission roller, which is convenient for clamping and rotating and turning over the analyzer isolation valve through the clamping and flipping assembly.

[0010] Preferably, the outside of the limiting rod is fixedly installed with the inside of the sealed box body, the right side of the limiting outer column is rotatably installed with the left side of the sealed box body, and the bottom of the second motor is fixedly installed with the top of the sealed box body, which improves the stability.

[0011] Preferably, the waste chip treatment assembly includes a waste hopper, the waste hopper is fixedly installed inside the sealed box body, a waste suction pipe is fixedly installed at the bottom of the waste hopper, a waste suction pump is fixedly installed at one end of the waste suction pipe away from the waste hopper, a waste discharge pipe and a treatment box are fixedly installed at the bottom of the waste suction pump, a filter plate is slidably installed inside the treatment box, a third motor is fixedly installed on the back of the sealed box body, a unidirectional threaded rod is fixedly installed on the front of the transmission shaft of the third motor, and a brush plate is threadedly installed on the outside of the unidirectional threaded rod, which is convenient for collecting the waste chips generated by grinding and polishing through the waste chip treatment assembly.

[0012] Preferably, a fixing plate is arranged outside the waste suction pump, and the right side of the fixing plate arranged outside the waste suction pump is fixedly installed with the inside of the right side of the sealed box body, and the brush plate is slidably installed on the top of the filter plate, which is convenient for cleaning the brush plate to prevent the filter plate from being blocked.

[0013] Preferably, the water circulation cleaning mechanism includes a water tank, which is fixedly installed on the inner side of the bottom of the sealed box body, and a water spray pipe and a water inlet pipe are fixedly installed on the right side of the water tank, a water pump is fixedly installed on the right side of the water inlet pipe, and a water suction pipe is fixedly installed on the right side of the water pump, so as to facilitate water spraying of the interior of the treatment box through the water circulation cleaning mechanism to prevent waste debris and dust from spreading inside the treatment box.

[0014] Preferably, holes are provided at corresponding positions of the treatment box and the water pumping pipe, and one end of the water pumping pipe away from the water pump is fixedly installed inside the hole provided inside the treatment box, so as to spray water inside the treatment box under normal conditions.

[0015] Compared with the prior art, the utility model provides an integrated grinding and polishing device for the production of analyzer isolation valves, which has the following beneficial effects:

[0016] 1. The integrated grinding and polishing device for production of the analyzer isolation valve has a grinding and polishing processing mechanism set up. During use, after the right clamp arm is straightened, the analyzer isolation valve is placed on the inner side of the right clamp arm and the left clamp arm with a rod, and the driving motor 1 is driven. The sliding seat slides inward under the restriction of the limit rod to clamp it. At this time, the lifting and lowering grinder and polisher can be driven to grind and polish. When the analyzer isolation valve needs to be turned over, the driving motor 2 is driven to rotate the transmission roller 2. Under the drive of the transmission belt, the transmission roller 1 drives the limit outer column to rotate, so that the left clamp arm with a rod drives the right clamp arm to rotate, and the analyzer isolation valve is rotated and turned over. The waste chips generated by grinding and polishing can be collected by the waste chip processing component. The driving motor 3 can make the brush plate clean the surface of the filter plate to prevent clogging, thereby realizing the function of collecting the waste chips generated during grinding and polishing of the analyzer isolation valve and stably turning it at the center position when clamping.

[0017] 2. The integrated grinding and polishing device for the production of the analyzer isolation valve has a water circulation cleaning mechanism. During use, the water inside the water tank will flow into the treatment box, keeping the inside of the treatment box moist, avoiding the diffusion of waste debris that makes it difficult to collect. The sewage will be filtered through the filter plate and enter the bottom of the treatment box, driving the water pump and the suction pipe to transport the filtered water back to the water tank through the water inlet pipe, thereby realizing the function of assisting in the cleaning and collection of waste debris generated by grinding and polishing. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative labor:

[0019] Figure 1 This is a schematic diagram of the external structure of the present utility model;

[0020] Figure 2 This is a schematic diagram of the external structure of the grinding and polishing processing mechanism of the present utility model;

[0021] Figure 3 This is an exploded schematic diagram of the clamping and flipping assembly of the present utility model;

[0022] Figure 4 This is a partially sectional schematic diagram of the waste chip processing assembly of the present utility model;

[0023] Figure 5 This is a schematic diagram of the external structure of the water circulation cleaning mechanism of the present utility model.

[0024] In the figure: 1, sealed box body; 2, lifting grinding and polishing device; 3, grinding and polishing processing mechanism; 31, clamping and flipping assembly; 311, motor one; 312, bidirectional threaded rod; 313, sliding seat; 314, limiting rod; 315, right clamping arm; 316, left clamping arm with rod; 317, limiting outer column; 318, driving roller one; 319, transmission belt; 3110, driving roller two; 3111, motor two; 32, waste chip processing assembly; 321, waste hopper; 322, waste suction pipe; 323, waste suction pump; 324, waste discharge pipe; 325, processing box; 326, filter plate; 327, motor three; 328, unidirectional threaded rod; 329, brush plate; 4, water circulation cleaning mechanism; 41, water tank; 42, water spraying pipe; 43, water inlet pipe; 44, water pump; 45, water suction pipe. Specific embodiments

[0025] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0026] In the present utility model, unless otherwise clearly defined and limited, terms such as "installation", "connection", "connection", "fixation" and other terms should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection, or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the communication inside two components or the interaction relationship between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations. Embodiment 1:

[0027] Please refer toFigures 1-4 , the utility model provides a technical solution: a grinding and polishing integrated device for the production of an analyzer isolation valve, including a sealed box body 1, a lifting grinding and polishing device 2 is fixedly installed on the inner side of the top of the sealed box body 1, and a grinding and polishing treatment mechanism 3 and a water circulation cleaning mechanism 4 are fixedly installed inside the sealed box body 1.

[0028] The grinding and polishing treatment mechanism 3 includes a clamping and flipping component 31 and a waste chip treatment component 32, and the waste chip treatment component 32 is arranged at the bottom of the clamping and flipping component 31.

[0029] Furthermore, the clamping and flipping component 31 includes a motor one 311, the motor one 311 is fixedly installed on the right side of the sealed box body 1, a bidirectional threaded rod 312 is fixedly installed on the left side of the transmission shaft of the motor one 311, a sliding seat 313 is threadedly installed on the outside of the bidirectional threaded rod 312, a limiting rod 314 is slidably installed inside the sliding seat 313, there are two sliding seats 313, and a right clamping arm 315 is rotatably installed on the left side of the right sliding seat 313, and a belted left clamping arm 316 is rotatably installed inside the left sliding seat 313. A limiting outer column 317 is slidably installed on the outside of the belted left clamping arm 316, a transmission roller one 318 is fixedly installed on the outside of the limiting outer column 317, a transmission belt 319 is installed on the outside of the transmission roller one 318, a transmission roller two 3110 is installed inside the transmission belt 319, and a motor two 3111 is fixedly installed on the right side of the transmission roller two 3110, which is convenient for clamping and rotating and turning over the analyzer isolation valve through the clamping and flipping component 31.

[0030] Furthermore, the outside of the limiting rod 314 is fixedly installed with the inner side of the sealed box body 1, the right side of the limiting outer column 317 is rotatably installed with the left side of the sealed box body 1, and the bottom of the motor two 3111 is fixedly installed with the top of the sealed box body 1, improving the stability.

[0031] Furthermore, the waste chip treatment component 32 includes a waste hopper 321, the waste hopper 321 is fixedly installed on the inner side of the sealed box body 1, a waste suction pipe 322 is fixedly installed at the bottom of the waste hopper 321, a waste suction pump 323 is fixedly installed at one end of the waste suction pipe 322 away from the waste hopper 321, a waste discharge pipe 324 and a treatment box 325 are fixedly installed at the bottom of the waste suction pump 323, a filter plate 326 is slidably installed inside the treatment box 325, and a motor three 327 is fixedly installed on the back of the sealed box body 1. A unidirectional threaded rod 328 is fixedly installed on the front of the transmission shaft of the motor three 327, and a brush plate 329 is threadedly installed on the outside of the unidirectional threaded rod 328, which is convenient for collecting the waste chips generated by grinding and polishing through the waste chip treatment component 32.

[0032] Furthermore, a fixed plate is provided on the outside of the waste suction pump 323, and the right side of the fixed plate provided on the outside of the waste suction pump 323 is fixedly installed on the right inner side of the sealing box body 1, and the brush plate 329 is slidably installed on the top of the filter plate 326, so as to facilitate cleaning of the brush plate 329 to prevent the filter plate 326 from being blocked. Embodiment 2:

[0033] See also Figure 5 In combination with the first embodiment, it is further obtained that the water circulation cleaning mechanism 4 includes a water tank 41, the water tank 41 is fixedly installed on the inner side of the bottom of the sealed box body 1, a water spray pipe 42 and a water inlet pipe 43 are fixedly installed on the right side of the water tank 41, a water pump 44 is fixedly installed on the right side of the water inlet pipe 43, and a water suction pipe 45 is fixedly installed on the right side of the water pump 44, so that the inside of the processing box 325 can be sprayed with water through the water circulation cleaning mechanism 4 to prevent waste dust from spreading inside the processing box 325.

[0034] Furthermore, holes are provided at corresponding positions of the processing box 325 and the water pumping pipe 45, and one end of the water pumping pipe 45 away from the water pump 44 is fixedly installed inside the hole provided inside the processing box 325, so as to spray water inside the processing box 325 under normal conditions.

[0035] In actual operation, when the device is used, after the right clamp arm 315 is straightened, the analyzer isolation valve is placed on the inner side of the right clamp arm 315 and the left clamp arm 316 with a rod, and the motor 1 311 is driven. The sliding seat 313 slides inward under the restriction of the limit rod 314 to clamp it. At this time, the lifting polisher 2 can be driven to perform polishing. When the analyzer isolation valve needs to be turned over, the motor 2 3111 is driven to rotate the transmission roller 2 3110. Under the drive of the transmission belt 319, the transmission roller 1 318 drives the limit outer column 317 to rotate, so that the left clamp arm 316 with a rod drives the right clamp arm 315 to rotate, and the analyzer isolation valve is rotated and turned over. The waste chips generated by grinding and polishing fall into the waste hopper 321, driving the waste suction pump 323, and the waste suction pipe 322 draws the waste chips inside the waste hopper 321 into the inside of the treatment box 325. The driving motor 327 can enable the brush plate 329 to clean the surface of the filter plate 326 to prevent clogging. The water inside the water tank 41 will flow into the inside of the treatment box 325, so that the inside of the treatment box 325 remains moist, avoiding the diffusion of waste chips that makes it difficult to collect. The sewage will be filtered through the filter plate 326 and enter the bottom of the treatment box 325. The water pump 44 is driven, and the water suction pipe 45 will transport the filtered water back to the inside of the water tank 41 through the water inlet pipe 43 to achieve water recycling.

[0036] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "comprising an..." does not exclude the presence of additional identical elements in the process, method, article or device comprising the said element.

Claims

1. A grinding and polishing integrated device for producing an analyzer isolation valve, comprising a sealing box (1), characterized in that: A lifting grinding and polishing device (2) is fixedly installed on the inner side of the top of the sealed box (1), and a grinding and polishing processing mechanism (3) and a water circulation cleaning mechanism (4) are fixedly installed inside the sealed box (1); The grinding and polishing mechanism (3) comprises a clamping and flipping assembly (31) and a waste chip processing assembly (32); the waste chip processing assembly (32) is arranged at the bottom of the clamping and flipping assembly (31).

2. The integrated grinding and polishing device for production of analyzer isolation valves according to claim 1, characterized in that: The clamping and flipping assembly (31) comprises a motor 1 (311), the motor 1 (311) being fixedly mounted on the right side of the sealing box (1), a bidirectional threaded rod (312) being fixedly mounted on the left side of the transmission shaft of the motor 1 (311), a sliding seat (313) being mounted on the external thread of the bidirectional threaded rod (312), a limiting rod (314) being slidably mounted inside the sliding seat (313), two sliding seats (313) being provided, and a right clamping arm (314) being rotatably mounted on the left side of the right sliding seat (313) 5), and a left clamping arm (316) with a rod is rotatably installed inside the sliding seat (313) on the left side, a limiting outer column (317) is slidably installed outside the left clamping arm (316) with a rod, a transmission roller 1 (318) is fixedly installed outside the limiting outer column (317), a transmission belt (319) is installed on the outside of the transmission roller 1 (318), a transmission roller 2 (3110) is installed on the inside of the transmission belt (319), and a motor 2 (3111) is fixedly installed on the right side of the transmission roller 2 (3110).

3. The integrated grinding and polishing device for production of analyzer isolation valves according to claim 2, characterized in that: The outer side of the limiting rod (314) is fixedly mounted on the inner side of the sealing box (1), the right side of the limiting outer column (317) is rotatably mounted on the left side of the sealing box (1), and the bottom of the second motor (3111) is fixedly mounted on the top of the sealing box (1).

4. The integrated grinding and polishing device for production of analyzer isolation valves according to claim 1, characterized in that: The waste scrap processing assembly (32) comprises a waste hopper (321), the waste hopper (321) being fixedly mounted on the inner side of the sealed box (1), a waste suction pipe (322) being fixedly mounted on the bottom of the waste hopper (321), a waste suction pump (323) being fixedly mounted on one end of the waste suction pipe (322) away from the waste hopper (321), a waste outlet pipe (324) and a processing box (325) being fixedly mounted on the bottom of the waste suction pump (323), a filter plate (326) being slidably mounted inside the processing box (325), a motor three (327) being fixedly mounted on the back of the sealed box (1), a one-way threaded rod (328) being fixedly mounted on the front side of the transmission shaft of the motor three (327), and a brush plate (329) being mounted on the external thread of the one-way threaded rod (328).

5. The integrated grinding and polishing device for production of analyzer isolation valves according to claim 4, characterized in that: A fixing plate is provided outside the waste suction pump (323), and the right side of the fixing plate provided outside the waste suction pump (323) is fixedly mounted to the right inner side of the sealing box (1), and the brush plate (329) is slidably mounted on the top of the filter plate (326).

6. The integrated grinding and polishing device for production of analyzer isolation valves according to claim 4, characterized in that: The water circulation cleaning mechanism (4) comprises a water tank (41), the water tank (41) being fixedly mounted on the inner side of the bottom of the sealed box body (1), a water spray pipe (42) and a water inlet pipe (43) being fixedly mounted on the right side of the water tank (41), a water pump (44) being fixedly mounted on the right side of the water inlet pipe (43), and a water pumping pipe (45) being fixedly mounted on the right side of the water pump (44).

7. The integrated grinding and polishing device for production of analyzer isolation valves according to claim 6, characterized in that: The processing box (325) and the water pumping pipe (45) are provided with holes at corresponding positions, and one end of the water pumping pipe (45) away from the water pump (44) is fixedly installed inside the hole provided inside the processing box (325).

Citation Information

Patent Citations

  • Valve polishing and grinding device

    CN219747468U