Multi-station three-axis vibration manipulator for forming refractory brick raw materials
By designing a multi-station three-axis vibration robot, the problems of inaccurate movement and low production efficiency of the robot in the existing technology are solved, and efficient and high-quality refractory brick production is achieved.
Patent Information
- Application Number
- CN202421988579.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-16
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-08-16
AI Technical Summary
The prior art cannot achieve accurate robotic movement and multi-station operation in the production of refractory bricks, resulting in low production speed and efficiency.
A multi-station three-axis vibration robot is designed. Through the combination of columns, guide rails, cross arm, sliding box and vertical arm, the three-axis movement ability of the robot is realized, precisely controlling the position of the vibrator, and effectively compacting the refractory brick raw materials at different positions.
The precise positioning of the robot and multi-station operation are realized, the efficiency and quality of refractory brick production are improved, and the production speed is accelerated.
Smart Images
Figure CN223029703U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of refractory brick production, in particular to a multi-station three-axis vibration manipulator for forming refractory brick raw materials. Background Art
[0002] A vibration manipulator is a highly automated production device, which is used to remove air bubbles in the refractory brick raw materials in the mold during the production of refractory bricks to compact the raw materials, thereby improving the production efficiency and quality of refractory bricks. However, the prior art cannot accurately move to the position where the mold is located to operate on the raw materials. At the same time, most of the existing technologies are single-station operations, and the production speed and efficiency are very low, resulting in a slow production progress. Therefore, how to overcome the above existing technical problems and defects has become a key problem to be solved. Summary of the Utility Model
[0003] The invention purpose of the utility model is to overcome the defects described in the background art, so as to realize a multi-station three-axis vibration manipulator for forming refractory brick raw materials. This device can realize the three-axis movement ability of the manipulator, so that the manipulator can accurately locate to the corresponding station on the production line, thereby accurately controlling the position of the vibrator, ensuring an efficient, high-quality and flexible production process. It can also effectively compact the refractory brick raw materials at different positions at the same time, discharge air, improve the density and structural stability of the brick body, and thus accelerate the production speed and efficiency.
[0004] To achieve the above invention purpose, the technical solution of the utility model is: a multi-station three-axis vibration manipulator for forming refractory brick raw materials, including a column, on which a guide rail is horizontally and fixedly arranged. A plurality of cross arms that can slide along its length direction are horizontally arranged on the guide rail, and a sliding box that can slide along its length direction is arranged on the cross arm. A vertical arm that can move up and down is arranged on the sliding box, and a vibrator is fixedly arranged at the bottom end of the vertical arm. The three-axis movement ability of the manipulator is realized, so as to accurately control the position of the vibrator. At the same time, the manipulator can accurately locate to the corresponding station on the production line. It can also effectively compact the refractory bricks at different positions at the same time.
[0005] In the above multi-station three-axis vibration manipulator for forming refractory brick raw materials, a plurality of columns are provided, and the guide rail is fixedly connected to the corresponding column through a connecting plate arranged on its side. It can ensure the stability of the guide rail and can adapt to the length of the guide rail at the same time.
[0006] In the multi-station three-axis vibrating manipulator for forming refractory brick raw materials described above, the cross arm is arranged perpendicular to the direction of the guide rail, and the cross arm is slidably connected to the guide rail through a sliding plate provided at its end. A first rack is arranged along the length direction of the guide rail, a first bidirectional motor is fixedly arranged on the sliding plate, and a first gear meshing with the first rack is fixedly arranged at the output end of the first bidirectional motor. The cross arm is moved on the guide rail, thereby changing the axial position of the vibrator.
[0007] In the multi-station three-axis vibrating manipulator for forming refractory brick raw materials described above, a second rack is arranged along the length direction of the cross arm, at least one first slide rail that can be slidably arranged with the sliding box is arranged along the length direction of the cross arm, a second bidirectional motor is fixedly arranged on the sliding box, and a second gear meshing with the second rack is fixedly arranged at the output end of the second bidirectional motor. The sliding box is moved on the cross arm, thereby changing the radial position of the vibrator.
[0008] In the multi-station three-axis vibrating manipulator for forming refractory brick raw materials described above, a third rack is arranged along the length direction of the vertical arm, at least one second slide rail that can be slidably arranged with the sliding box is arranged along the length direction of the vertical arm, a third bidirectional motor is fixedly arranged on the sliding box, and a third gear meshing with the third rack is fixedly arranged at the output end of the third bidirectional motor. The vertical arm is moved in the vertical direction, thereby changing the height position of the vibrator.
[0009] Compared with the prior art, the multi-station three-axis vibrating manipulator for forming refractory brick raw materials of the present utility model has at least the following beneficial effects:
[0010] The multi-station three-axis vibrating manipulator for forming refractory brick raw materials of the present utility model is provided with a plurality of cross arms sliding on the guide rail, a sliding box sliding on the cross arm, and a vertical arm capable of ascending and descending in the sliding box, and can realize the three-axis movement ability of the manipulator, so that the manipulator can accurately position to the corresponding station on the production line, thereby accurately controlling the position of the vibrator, ensuring an efficient, high-quality and flexible production process, and can also effectively compact the refractory brick raw materials at different positions at the same time, discharge air, improve the density and structural stability of the brick body, and thus speed up the production speed and efficiency. Brief Description of the Drawings
[0011] Figure 1 is the overall structural schematic diagram of the multi-station three-axis vibrating manipulator for forming refractory brick raw materials of the present utility model;
[0012] Figure 2 is the schematic diagram of the position of the first gear of the multi-station three-axis vibrating manipulator for forming refractory brick raw materials of the present utility model;
[0013] Figure 3It is a schematic diagram of the position of the third gear of the multi-station three-axis vibration manipulator for the forming of refractory brick raw materials of the present utility model.
[0014] In the figure: 1, column; 2, guide rail; 3, cross arm; 4, sliding box; 5, vertical arm; 6, vibrator; 7, first rack; 8, first bidirectional motor; 9, first gear; 10, second rack; 11, first slide rail; 12, second bidirectional motor; 13, second gear; 14, third rack; 15, second slide rail; 16, third bidirectional motor; 17, third gear. Specific embodiments
[0015] The multi-station three-axis vibration manipulator for the forming of refractory brick raw materials of the present utility model will be described in more detail below with reference to the accompanying drawings and through specific embodiments.
[0016] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present utility model.
[0017] See Figures 1 - 3 , the multi-station three-axis vibration manipulator for the forming of refractory brick raw materials in this embodiment can realize the three-axis movement ability of the manipulator, enabling the manipulator to accurately position to the corresponding station on the production line, thereby accurately controlling the position of the vibrator 6 and ensuring an efficient, high-quality and flexible production process. It can also effectively compact the refractory brick raw materials at different positions at the same time, discharge air, improve the density and structural stability of the brick body, and thus speed up the production speed and efficiency. In this embodiment, it mainly includes a column 1, and a guide rail 2 is horizontally and fixedly arranged on the column 1. A plurality of the columns 1 are provided, and the guide rail 2 is fixedly connected to the corresponding column 1 through a connecting plate provided on its side. It can ensure the stability of the guide rail 2 and at the same time can adapt to the length of the guide rail 2. A plurality of cross arms 3 that can slide along its length direction are horizontally arranged on the guide rail 2, the cross arms 3 are arranged perpendicular to the direction of the guide rail 2, and the cross arms 3 are slidably connected to the guide rail 2 through a sliding plate provided at its end. A slider is provided on the sliding plate between the sliding plate and the guide rail 2. A first rack 7 is arranged along the length direction of the guide rail 2, a first bidirectional motor 8 is fixedly arranged on the sliding plate, and an output end of the first bidirectional motor 8 is fixedly provided with a first gear 9 that meshes with the first rack 7. By controlling the operation of the first bidirectional motor 8, the first gear 9 rotates on the first rack 7, and then the sliding plate moves on the guide rail 2 through the slider. The movement of the cross arm 3 on the guide rail 2 is realized, thereby changing the axial position of the manipulator.
[0018] To change the position of the sliding box. Refer to Figures 1 - 3 , in this embodiment, a sliding box 4 that can slide along the length direction of the cross arm 3 is arranged on the cross arm 3. A second rack 10 is arranged on the cross arm 3 along its length direction, and at least one first slide rail 11 that can be slidably arranged with the sliding box 4 is arranged on the cross arm 3 along its length direction. A slider is arranged on the sliding box 4 between the sliding box 4 and the first slide rail 11. A second bidirectional motor 12 is fixedly arranged on the sliding box 4, and a second gear 13 meshing with the second rack 10 is fixedly arranged at the output end of the second bidirectional motor 12. Control the second bidirectional motor 12 to work, so that the second gear 13 rotates on the second rack 10, and then the sliding box 4 moves on the first slide rail 11 through the slider. The movement of the sliding box 4 on the cross arm 3 is realized, thereby changing the radial position of the manipulator.
[0019] To change the height position of the vibrator. In this embodiment, refer to Figure 3 , a vertical arm 5 that moves up and down is arranged on the sliding box 4, and a vibrator 6 is fixedly arranged at the bottom end of the vertical arm 5. The vibrator 6 is a mature prior art and will not be elaborated here. A third rack 14 is arranged on the vertical arm 5 along its length direction, and at least one second slide rail 15 that can be slidably arranged with the sliding box 4 is arranged on the vertical arm 5 along its length direction. A slider is arranged on the sliding box 4 between the sliding box 4 and the second slide rail 15. A third bidirectional motor 16 is fixedly arranged on the sliding box 4, and a third gear 17 meshing with the third rack 14 is fixedly arranged at the output end of the third bidirectional motor 16. Control the third bidirectional motor 16 to work, so that the third gear 17 rotates on the third rack 14, and then the vertical arm 5 moves on the third slide rail through the slider. The movement of the vertical arm 5 in the vertical direction is realized, thereby changing the height position of the vibrator 6.
[0020] Usage method of the multi-station three-axis vibration manipulator for forming refractory brick raw materials of the present utility model: First, when it is necessary to compact the refractory brick raw materials in the mold, control the first bidirectional motor 8 to work, so that the first gear 9 rotates on the first rack 7, and then the sliding plate moves on the guide rail 2 through the slider, so that the axial position of the corresponding cross arm 3 changes. Then control the second bidirectional motor 12 to work, so that the second gear 13 rotates on the second rack 10, and then the sliding box 4 moves on the first slide rail 11 through the slider, so that the longitudinal position of the vertical arm 5 changes. Control the third bidirectional motor 16 to work, so that the third gear 17 rotates on the third rack 14, and then the vertical arm 5 moves on the third slide rail through the slider. Thus, the three-axis movement ability of the manipulator is realized, so that the manipulator can be accurately positioned at the corresponding station on the production line, thereby accurately controlling the position of the vibrator 6 and ensuring an efficient, high-quality and flexible production process. It is also possible to effectively compact the refractory brick raw materials at different positions at the same time, discharge the air, improve the density and structural stability of the brick body, and thus speed up the production speed and efficiency.
[0021] Unless otherwise defined, the technical terms or scientific terms used herein shall have the ordinary meanings understood by those of ordinary skill in the field to which the present utility model belongs. As used in the specification and claims of this application, words such as "a" or "an" do not necessarily indicate a limitation in quantity. Words such as "comprising" or "including" mean that the elements or items appearing before the word cover the elements or items listed after the word and their equivalents, without excluding other elements or items. Words such as "connected" or "coupled" are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect.
[0022] The exemplary embodiments of the present utility model have been described in detail above with reference to the preferred embodiments. However, those skilled in the art can understand that, without departing from the concept of the present utility model, various modifications and variations can be made to the above specific embodiments, and various combinations can be made to the technical features and structures proposed by the present utility model, without exceeding the protection scope of the present utility model.
Claims
1. A multi-station three-axis vibration manipulator for forming refractory brick raw materials, characterized in that: The invention comprises a column (1), a guide rail (2) being fixedly arranged horizontally on the column (1), a plurality of horizontal arms (3) being arranged horizontally on the guide rail (2) and being capable of sliding along the length direction thereof, a sliding box (4) being arranged on the horizontal arm (3) and being capable of sliding along the length direction thereof, a vertical arm (5) being arranged on the sliding box (4) and being capable of being lifted up and down, and a vibrator (6) being fixedly arranged at the bottom end of the vertical arm (5).
2. The multi-station three-axis vibration manipulator for forming refractory brick raw materials according to claim 1 is characterized in that: A plurality of upright posts (1) are provided, and the guide rail (2) is fixedly connected to the corresponding upright posts (1) via a connecting plate provided on the side thereof.
3. The multi-station three-axis vibration manipulator for forming refractory brick raw materials according to claim 1 is characterized in that: The cross arm (3) is arranged perpendicular to the direction of the guide rail (2); the cross arm (3) is slidably connected to the guide rail (2) via a sliding plate arranged at its end; a first rack (7) is arranged on the guide rail (2) along its length direction; a first bidirectional motor (8) is fixedly arranged on the sliding plate; and a first gear (9) meshing with the first rack (7) is fixedly arranged at the output end of the first bidirectional motor (8).
4. The multi-station three-axis vibration manipulator for forming refractory brick raw materials according to claim 1 is characterized in that: A second rack (10) is arranged on the cross arm (3) along its length direction, at least one first slide rail (11) which can be slidably arranged with the slide box (4) is arranged on the cross arm (3) along its length direction, a second bidirectional motor (12) is fixedly arranged on the slide box (4), and a second gear (13) meshing with the second rack (10) is fixedly arranged at the output end of the second bidirectional motor (12).
5. The multi-station three-axis vibration manipulator for forming refractory brick raw materials according to claim 1 is characterized in that: A third rack (14) is arranged on the vertical arm (5) along its length direction, at least one second slide rail (15) which can be slidably arranged with the slide box (4) is arranged on the vertical arm (5) along its length direction, a third bidirectional motor (16) is fixedly arranged on the slide box (4), and a third gear (17) meshing with the third rack (14) is fixedly arranged at the output end of the third bidirectional motor (16).