Ceramic welding backing compression molding device

Abstract

The utility model provides a ceramic welding backing compression molding device, which belongs to the field of special ceramics and comprises a base, a plurality of supporting columns are fixedly connected to the upper end face of the base, a supporting plate is fixedly connected to the supporting columns jointly, a molding groove is formed in the supporting plate, a supporting frame is fixedly connected to the supporting plate, and the molding groove is communicated with the supporting frame. A hydraulic cylinder is installed on the supporting frame, the telescopic end of the hydraulic cylinder penetrates through the supporting frame in a sliding mode and is fixedly connected with an upper mold, and a smoothing assembly is installed on the supporting frame. A loading and unloading assembly; the feeding and discharging assembly comprises a feeding component and a discharging component, the feeding component comprises an adjusting groove formed in the supporting frame, and a connecting plate is arranged in the adjusting groove in a sliding mode. According to the automatic feeding and discharging device, automatic feeding and discharging work is achieved, the portability of the device is improved, manual feeding and discharging of workers are not needed, raw materials in the forming groove can be automatically smoothed, safety accidents are avoided, and the safety of the device is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of special ceramics, in particular to a pressing and forming device for ceramic welding pads. Background Art

[0002] One-sided welding with a ceramic welding pad is a highly efficient welding method, which is currently widely used in the shipbuilding industry. The ceramic welding pad is a key material for this welding method. It is made by pressing a ceramic material, especially a special ceramic material, into a mixture and then sintering it at a high temperature.

[0003] There are many existing methods for pressing welding pads, but often the loading and unloading need to be carried out manually. And after the loading is completed, the hand needs to be inserted under the hydraulic device to smooth the raw materials, with low safety. At the same time, the efficiency of loading and unloading is very slow and automated production cannot be carried out. Summary of the Utility Model

[0004] In view of the deficiencies in the prior art, the utility model provides a pressing and forming device for ceramic welding pads.

[0005] An embodiment of the utility model provides a pressing and forming device for ceramic welding pads, including:

[0006] A base, on the upper end surface of which a plurality of support columns are fixedly connected. A support plate is fixedly connected to the plurality of support columns together. A forming groove is formed in the support plate. A support frame is fixedly connected to the support plate. A hydraulic cylinder is installed on the support frame. The telescopic end of the hydraulic cylinder slidably penetrates through the support frame and is fixedly connected to an upper mold. A smoothing component is installed on the support frame.

[0007] A loading and unloading component; the loading and unloading component includes a loading member and a unloading member. The loading member includes an adjustment groove formed in the support frame. A connecting plate slides in the adjustment groove. A feeding pipe penetrates through the connecting plate. A fixed rod is fixedly connected to the inner wall of the support frame. A moving groove is formed in the fixed rod. A moving block slides in the moving groove. The feeding pipe is fixedly connected to the moving block. A threaded rod is rotatably connected to the inner wall of the adjustment groove. The threaded rod threadedly penetrates through the connecting plate. A rotating machine is installed on the side wall of the support frame. The rotating end of the rotating machine rotatably penetrates through the support frame and is fixedly connected to the threaded rod. A metering component is installed on the feeding pipe.

[0008] Further, the unloading member includes a cylinder installed on the base. The telescopic end of the cylinder slidably penetrates through the support plate and is fixedly connected to a support plate. The support plate slides in the forming groove. Discharge plates are fixedly connected to both ends of the support plate.

[0009] Further, the flattening component includes two sliding grooves opened on the side wall of the support frame. A sliding opening is opened on the side wall of one of the sliding grooves. Sliding blocks are slidably connected in both of the two sliding grooves. Connecting rods are fixedly connected to both of the two sliding blocks. A flattening plate is fixedly connected to the two connecting rods together. Two limiting plates are fixedly connected to the upper end surface of the support plate. The flattening plate is located between the two limiting plates. A fixing plate is fixedly connected to the side wall of the support frame. A rack and a slide rail are fixedly connected to the fixing plate. A moving plate is slidably connected to the slide rail. A rotating motor is installed on the moving plate. The rotating end of the rotating motor rotatably penetrates through the moving plate and is fixedly connected to a rotating rod. The rotating rod slides in the sliding opening. The rotating rod is rotatably connected to one of the sliding blocks. A rotating gear is fixedly connected to the rotating rod. The rotating gear meshes with the rack.

[0010] Further, the metering component includes a material distribution roller rotatably connected to the inner wall of the injection pipe. A plurality of material distribution grooves are opened on the material distribution roller. A servo motor is installed on the side wall of the injection pipe. The rotating end of the servo motor rotatably penetrates through the injection pipe and is fixedly connected to the material distribution roller.

[0011] Further, anti-slip patterns are provided on the lower end surface of the base.

[0012] Further, a funnel is fixedly connected to the injection pipe.

[0013] Compared with the prior art, the utility model has the following beneficial effects:

[0014] 1. The user first adds raw materials into the injection pipe through the funnel. At this time, the rotating machine starts to work, so that the injection pipe moves above the forming groove. At this time, the servo motor starts to work, so that the material distribution roller rotates, and the materials in the injection pipe are quantitatively and batchwise discharged into the forming groove, realizing automatic feeding work, improving the portability of the device, and eliminating the need for manual feeding by the staff, thus enhancing the safety of the device.

[0015] 2. After the feeding is completed, the rotating motor starts to work at this time, so that the flattening plate starts to slide. The flattening plate automatically flattens the raw materials in the forming groove, eliminating the need for manual operation by the staff, reducing the workload of the staff, and enhancing the safety of the device.

[0016] 3. After the pressing is completed, the air cylinder starts to work at this time, so that the supporting plate pushes out the formed product. Then the rotating motor starts to work, so that the flattening plate moves in the reverse direction, and the formed product can be pushed to the discharging plate for discharging, realizing automatic discharging work, further reducing the workload of the staff, and also enhancing the safety of the device. Description of the Drawings

[0017] Figure 1This is a three-dimensional schematic diagram of the structure of a ceramic welding gasket pressing and forming device in an embodiment of the present utility model.

[0018] Figure 2 This is a three-dimensional side view of the structure of a ceramic welding gasket pressing and forming device in an embodiment of the present utility model.

[0019] Figure 3 This is a three-dimensional sectional view of a ceramic welding gasket pressing and forming device in an embodiment of the present utility model.

[0020] Figure 4 This is a three-dimensional sectional view of the forming groove structure of a ceramic welding gasket pressing and forming device in an embodiment of the present utility model.

[0021] In the above-mentioned drawings: 1 base, 2 support columns, 3 support plates, 4 forming grooves, 5 support frames, 6 hydraulic cylinders, 7 upper molds, 8 adjustment grooves, 9 injection pipes, 10 fixing rods, 11 moving blocks, 12 threaded rods, 13 rotating machines, 14 cylinders, 15 support plates, 16 sliding grooves, 17 smoothing plates, 18 unloading plates, 19 limiting plates, 20 racks, 21 rotating motors, 22 rotating gears, 23 distributing rollers, 24 funnels. Detailed implementation manners

[0022] The technical solutions in the present utility model will be further described below with reference to the drawings and embodiments.

[0023] As Figures 1 - 4 shown, an embodiment of the present utility model provides a ceramic welding gasket pressing and forming device, including:

[0024] A base 1, the lower end surface of the base 1 is provided with anti-slip patterns, which improves the stability of the device. A plurality of support columns 2 are fixedly connected to the upper end surface of the base 1. A support plate 3 is fixedly connected to the plurality of support columns 2 together. A forming groove 4 is opened on the support plate 3. A support frame 5 is fixedly connected to the support plate 3. A hydraulic cylinder 6 is installed on the support frame 5. The telescopic end of the hydraulic cylinder 6 slidably penetrates through the support frame 5 and is fixedly connected to an upper mold 7. A smoothing component is installed on the support frame 5. The hydraulic cylinder 6 and the cylinder 14 are both prior arts and will not be elaborated here;

[0025] Loading and unloading component; the loading and unloading component includes a loading member and an unloading member. The loading member includes an adjustment groove 8 opened on the support frame 5. A connecting plate slides in the adjustment groove 8. A feeding pipe 9 penetrates through the connecting plate. A funnel 24 is fixedly connected to the feeding pipe 9, which is convenient for users to add materials and improves the portability of the device. A fixed rod 10 is fixedly connected to the inner wall of the support frame 5. A moving groove is opened on the fixed rod 10. A moving block 11 slides in the moving groove. The feeding pipe 9 is fixedly connected to the moving block 11. A threaded rod 12 is rotatably connected to the inner wall of the adjustment groove 8. The threaded rod 12 threadedly penetrates through the connecting plate. A rotating machine 13 is installed on the side wall of the support frame 5. The rotating end of the rotating machine 13 rotatably penetrates through the support frame 5 and is fixedly connected to the threaded rod 12. A quantitative component is installed on the feeding pipe 9;

[0026] The unloading member includes a cylinder 14 installed on the base 1. The telescopic end of the cylinder 14 slidably penetrates through the support plate 3 and is fixedly connected to a support plate 15. The support plate 15 slides in the forming groove 4. Unloading plates 18 are fixedly connected to both ends of the support plate 3. The flattening component includes two sliding grooves 16 opened on the side wall of the support frame 5. A sliding opening is opened on the side wall of one of the sliding grooves 16. Sliding blocks are slidably connected in both sliding grooves 16. Connecting rods are fixedly connected to both sliding blocks. A flattening plate 17 is fixedly connected to the two connecting rods together. Two limiting plates 19 are fixedly connected to the upper end surface of the support plate 3. The flattening plate 17 is located between the two limiting plates 19. A fixing plate is fixedly connected to the side wall of the support frame 5. A rack 20 and a slide rail are fixedly connected to the fixing plate;

[0027] A moving plate is slidably connected to the slide rail. A rotating motor 21 is installed on the moving plate. The rotating end of the rotating motor 21 rotatably penetrates through the moving plate and is fixedly connected to a rotating rod. The rotating rod slides in the sliding opening. The rotating rod is rotatably connected to one of the sliding blocks. A rotating gear 22 is fixedly connected to the rotating rod. The rotating gear 22 meshes with the rack 20. The quantitative component includes a dividing roller 23 rotatably connected to the inner wall of the feeding pipe 9. A plurality of dividing grooves are opened on the dividing roller 23. A servo motor is installed on the side wall of the feeding pipe 9. The rotating end of the servo motor rotatably penetrates through the feeding pipe 9 and is fixedly connected to the dividing roller 23.

[0028] The detailed working process of the present utility model is as follows:

[0029] The user places the device at the designated workplace. First, raw materials are added into the feeding pipe 9 through the funnel 24. At this time, the rotating machine 13 starts to work. The rotating end of the rotating machine 13 drives the threaded rod 12 to rotate. The connecting plate located on the threaded rod 12 starts to slide in the adjusting groove 8, so that the feeding pipe 9 moves above the forming groove 4. Then, the servo motor starts to work. The rotating end of the servo motor makes the material distributing roller 23 rotate, and quantitatively batches the materials in the feeding pipe 9 into the forming groove 4, realizing automatic feeding work, improving the portability of the device, and eliminating the need for manual feeding by the staff, thus enhancing the safety of the device. After the feeding is completed, the rotating machine 13 continues to rotate, so that the feeding pipe 9 moves out from above the forming groove 4. Then, the rotating motor 21 starts to work. The rotating end of the rotating motor 21 drives the rotating rod to rotate. The rotating gear 22 on the rotating rod rotates on the rack 20, so that the sliding block slides in the sliding groove 16. The leveling plate 17 connected to the sliding block starts to slide. The leveling plate 17 automatically levels the raw materials in the forming groove 4 without the need for manual operation by the staff, further reducing the workload of the staff and enhancing the safety of the device. After the leveling is completed, the hydraulic cylinder 6 starts to work at this time, so that the upper mold 7 and the forming groove 4 cooperate with each other for pressing work. After the pressing is completed, the upper mold 7 resets. Then, the air cylinder 14 starts to work. The telescopic end of the air cylinder 14 drives the support plate 15 to rise, so that the support plate 15 takes out the formed product. Then, the rotating motor 21 starts to work, so that the leveling plate 17 moves in the reverse direction, and the formed product can be pushed to the discharge plate 18 for discharging, realizing automatic discharging work, further reducing the workload of the staff and enhancing the safety of the device at the same time.

[0030] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and not to limit them. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be modified or equivalently replaced without departing from the spirit and scope of the technical solutions of the present invention, and they should all be covered by the scope of the claims of the present invention.

Claims

1. A ceramic welding backing pressing and forming device, characterized in that: include: A base (1), wherein a plurality of support columns (2) are fixedly connected to the upper end surface of the base (1), a support plate (3) is fixedly connected to the plurality of support columns (2), a molding groove (4) is provided on the support plate (3), a support frame (5) is fixedly connected to the support plate (3), a hydraulic cylinder (6) is installed on the support frame (5), a telescopic end of the hydraulic cylinder (6) slides through the support frame (5) and is fixedly connected to an upper mold (7), and a smoothing component is installed on the support frame (5); A loading and unloading assembly; the loading and unloading assembly comprises a loading component and a unloading component, the loading component comprises an adjusting groove (8) opened on a support frame (5), a connecting plate is slidably arranged in the adjusting groove (8), an injection tube (9) is penetrated on the connecting plate, a fixed rod (10) is fixedly connected to the inner wall of the support frame (5), a movable groove is opened on the fixed rod (10), a movable block (11) is slidably arranged in the movable groove, the injection tube (9) is fixedly connected to the movable block (11), a threaded rod (12) is rotatably connected to the inner wall of the adjusting groove (8), the threaded rod (12) is threadedly penetrated through the connecting plate, a rotating machine (13) is installed on the side wall of the support frame (5), the rotating end of the rotating machine (13) rotatably penetrates the support frame (5) and is fixedly connected to the threaded rod (12), and a quantitative assembly is installed on the injection tube (9).

2. A ceramic welding backing pressing and forming device according to claim 1, characterized in that: in: The unloading component comprises a cylinder (14) mounted on a base (1); a telescopic end of the cylinder (14) slides through a support plate (3) and is fixedly connected to a support plate (15); the support plate (15) slides in a forming groove (4); and unloading plates (18) are fixedly connected to both ends of the support plate (3).

3. The ceramic welding backing pressing and forming device according to claim 1, characterized in that: in: The smoothing component comprises two sliding grooves (16) opened on the side wall of the support frame (5), one of the sliding grooves (16) having a sliding opening on the side wall, sliding blocks slidably connected in the two sliding grooves (16), connecting rods fixedly connected to the two sliding blocks, and a smoothing plate (17) fixedly connected to the two connecting rods, two limit plates (19) fixedly connected to the upper end surface of the support plate (3), the smoothing plate (17) being located between the two limit plates (19), a fixed plate fixedly connected to the side wall of the support frame (5), a rack (20) and a sliding rail fixedly connected to the fixed plate, a moving plate slidably connected to the sliding rail, a rotating motor (21) being installed on the moving plate, a rotating end of the rotating motor (21) rotatably passing through the moving plate and fixedly connected to a rotating rod, the rotating rod sliding in the sliding opening, the rotating rod rotatably connected to one of the sliding blocks, a rotating gear (22) fixedly connected to the rotating rod, the rotating gear (22) being meshed with the rack (20).

4. A ceramic welding backing pressing and forming device according to claim 1, characterized in that: in: The quantitative component comprises a dividing roller (23) rotatably connected to the inner wall of the injection tube (9), the dividing roller (23) being provided with a plurality of dividing grooves, a servo motor being installed on the side wall of the injection tube (9), the rotating end of the servo motor rotatingly passing through the injection tube (9) and being fixedly connected to the dividing roller (23).

5. The ceramic welding backing pressing and forming device according to claim 1, characterized in that: in: The lower end surface of the base (1) is provided with anti-slip patterns.

6. The ceramic welding backing pressing and forming device according to claim 1, characterized in that: in: The injection pipe (9) is fixedly connected with a funnel (24).

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