Forming device for concrete block production
By designing the molding device for concrete block production of pushing components, limiting components, downward components and support components, the problem of failure to effectively level the mortar and inconvenient cleaning of pushing plates is solved, effectively flattening and forming the mortar, and improving the efficiency and convenience of the forming process.
Patent Information
- Application Number
- CN202421858328.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-02
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-08-02
AI Technical Summary
The existing molding device for the production of hollow concrete blocks fails to level effectively after the mortar is injected, resulting in the mortar overflow, and the fixed connection between the push plate and the scraper is inconvenient for cleaning.
A molding device for the production of concrete blocks is designed, including a pushing component, a limiting component, a down pressure component and a support component. The pushing component is able to slide and rotate within the housing through the connection of the limiting component for cleaning; the connection between the round rod and the sliding rod allows the square plate to slide and flatten the mortar; the down pressure component assists in forming through the electric push rod; and the support assembly supports the molding box through the rotating plate and the electric push rod.
It realizes effective smoothing and forming of mortar, facilitates cleaning of pushing components and square plates, and improves the efficiency and convenience of the forming process.
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Figure CN223029955U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of concrete block production. Specifically, it particularly relates to a forming device for concrete block production. Background Technique
[0002] Concrete blocks are a kind of artificial stone made by mixing cement, coarse aggregate, fine aggregate, admixture and water and hardening. Sand and stone play a skeletal role in concrete and inhibit the shrinkage of cement; cement and water form cement paste, which wraps around the surface of the coarse and fine aggregates and fills the voids between the aggregates. The cement paste plays a lubricating role before hardening, making the concrete mixture have good work performance, and after hardening, it cements the aggregates together to form a strong whole. The concrete blocks on the market generally include ordinary concrete small hollow blocks, lightweight aggregate concrete small hollow blocks, autoclaved aerated concrete blocks, and foam concrete blocks. Concrete blocks have the advantages of high strength, light self-weight, convenient masonry, good wall surface flatness, and high construction efficiency.
[0003] In Chinese Patent CN220614384U, a forming device for concrete hollow block production is disclosed, which relates to the technical field of hollow block production. A forming device for concrete hollow block production includes a machine chamber. One side of the machine chamber is provided with a chute. Both ends of the chute are fixedly connected with fixing pieces. A sliding rod is fixedly connected to the middle of the two fixing pieces. A scraping plate is slidably clamped on the surface of the chute. One end of the scraping plate is slidably connected to the sliding rod. A clamping groove is opened on one side of the middle of the machine chamber. The other end of the scraping plate is slidably clamped with the clamping groove. A mortar groove is opened in the middle of one end of the machine chamber. A pushing plate is fixedly connected to the middle of the scraping plate. The pushing plate is clamped with the mortar groove. Baffles are fixedly connected to both sides of the middle of the machine chamber. The two baffles are respectively located on one side of the chute and the clamping groove. A dialing block is fixedly connected above one end of the scraping plate.
[0004] In the prior art, after the mortar used to make concrete hollow blocks is injected into the interior of the block mold, it starts to be directly processed without leveling the mortar in the block mold. Since the injected mortar is in a conical shape, the height of some parts of the mortar filled in the mold may be higher than the mold wall, resulting in mortar overflow. In the above document, the scraping plate is slid along the chute and the clamping groove towards the mortar groove. A protruding pushing plate is arranged in the middle of the scraping plate, which can push the mortar flat. However, the outer surface of the pushing plate will stick to the mortar. The pushing plate is fixedly connected to the scraping plate, and the scraping plate is slidably connected to the sliding rod. It is not convenient to take out the pushing plate when the pushing plate needs to be cleaned.
[0005] In view of the problems in the related art, no effective solution has been proposed yet. Content of the Utility Model
[0006] In view of the problems in the related art, the present utility model provides a forming device for producing concrete blocks to overcome the above-mentioned technical problems existing in the prior related art.
[0007] To solve the above technical problems, the present utility model is realized through the following technical solutions:
[0008] The present utility model is a forming device for producing concrete blocks, including a housing. Inside the housing, there is a forming box. A pushing component is slidably connected inside the housing. A limiting component is arranged on the outer surface of the pushing component. A pressing component is fixedly connected to the top of the housing. A supporting component is arranged at the bottom of the forming box. The pushing component is used to level the concrete block raw materials in the forming box. The limiting component is used to limit and fix the pushing component. The pressing component is used to help the concrete blocks to form. The supporting component is used to support the forming box.
[0009] Further, the pushing component includes a square plate, which is slidably connected to the forming box. A round rod is fixedly connected to the side of the square plate. A first chute is formed on the outer surface of the housing. The round rod is slidably connected inside the first chute.
[0010] Further, the limiting component includes a spring, which is fixedly connected inside the round rod. A sliding rod is fixedly connected to the end of the spring. A square rod is fixedly connected to the outer surface of the sliding rod. A handle is fixedly connected to the end of the sliding rod. A limiting rod is fixedly connected to the outer surface of the handle. A second chute is formed on the outer surface of the housing. The limiting rod is slidably connected inside the second chute. A limiting groove is formed inside the second chute.
[0011] Further, the pressing component includes a top plate, which is fixedly connected to the top of the housing. A bracket is fixedly connected to the top of the top plate. A first electric push rod is fixedly connected to the outer surface of the bracket. The movable end of the first electric push rod is fixedly connected to a pressing plate. The movable end of the first electric push rod extends below the top plate. The pressing plate is located inside the housing.
[0012] Further, the supporting component includes a rotating plate, which is rotatably connected inside the housing. A second electric push rod is fixedly connected inside the housing. The movable end of the second electric push rod is fixedly connected to a pushing block. A trapezoidal block is fixedly connected to the bottom of the rotating plate.
[0013] Further, a limiting seat is fixedly connected inside the housing.
[0014] Further, a pulley is rotatably connected to the outer surface of the pushing block.
[0015] The present utility model has the following beneficial effects:
[0016] 1. Through the connection between the material pushing component and the limiting component of the present utility model, when the material pushing component is pushed to move, the limiting component on the material pushing component is inserted into the outer shell, and at the same time, the limiting component slides on the outer surface of the outer shell. The limiting component can prevent the material pushing component from generating unnecessary rotation. By pulling the limiting component to separate it from the outer shell, the limiting fixation of the material pushing component is released, and then the material pushing component is pushed to rotate by 90 degrees to make it horizontal. At this time, the material pushing component can be pulled out from the outer shell, which is convenient for cleaning the material pushing component.
[0017] 2. Through the connection between the round rod and the sliding rod of the present utility model, when the handle on the sliding rod is pushed, the handle can drive the sliding rod and the square plate to slide, so that the square plate can push the mortar in the forming box flat. When the square plate needs to be taken out for cleaning, the handle is pulled to drive the sliding rod and the limiting rod to move, so that the limiting rod is separated from the second chute, and then the handle and the sliding rod are rotated. The square rod on the sliding rod pushes the round rod and the square plate to rotate, so that the square plate is horizontal. At this time, the square plate can be pulled through the first chute to take it out for cleaning.
[0018] Of course, it is not necessary for any product implementing the present utility model to achieve all the above-mentioned advantages simultaneously. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the utility model, and those of ordinary skill in the art can also obtain other drawings based on these drawings without creative efforts.
[0020] Figure 1 is a schematic diagram of the external contour structure of the present utility model;
[0021] Figure 2 is a schematic diagram of the sectional structure of the outer shell of the present utility model;
[0022] Figure 3 is a schematic diagram of the top view structure of the present utility model;
[0023] Figure 4 is a schematic diagram of the bottom view structure of the present utility model;
[0024] Figure 5 is of the present utility model Figure 4 enlarged schematic diagram of the structure at A in;
[0025] Figure 6 is a schematic diagram of the sectional structure of the round rod of the present utility model.
[0026] In the drawings, the list of components represented by each reference numeral is as follows:
[0027] 1. Outer shell; 2. Molding box; 3. Pushing component; 301. Square plate; 302. Round rod; 303. First chute; 4. Limiting component; 401. Spring; 402. Sliding rod; 403. Square rod; 404. Handle; 405. Limiting rod; 406. Second chute; 407. Limiting groove; 5. Pressing-down component; 501. Top plate; 502. Bracket; 503. First electric push rod; 504. Pressing plate; 6. Supporting component; 601. Rotating plate; 602. Second electric push rod; 603. Pushing block; 604. Trapezoidal block; 7. Limiting seat; 8. Pulley. Detailed implementation manner
[0028] The following will clearly and completely describe the technical solutions in the embodiments of the utility model with reference to the accompanying drawings in the embodiments of the utility model. Obviously, the described embodiments are only a part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the utility model.
[0029] In the description of the present utility model, it should be understood that the terms "opening", "upper", "lower", "top", "middle", "inner", etc. indicating the orientation or position relationship are only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to the utility model.
[0030] Please refer to Figures 1-6 As shown, the present utility model is a molding device for producing concrete blocks, including an outer shell 1. A molding box 2 is arranged inside the outer shell 1. A pushing component 3 is slidably connected inside the outer shell 1. A limiting component 4 is arranged on the outer surface of the pushing component 3. A pressing-down component 5 is fixedly connected to the top of the outer shell 1. A supporting component 6 is arranged at the bottom of the molding box 2. The pushing component 3 is used to level the concrete block raw materials in the molding box 2. The limiting component 4 is used to limit and fix the pushing component 3. The pressing-down component 5 is used to help the concrete blocks to be molded. The supporting component 6 is used to support the molding box 2.
[0031] First, place the forming box 2 on the supporting component 6 inside the outer shell 1. Inject mortar into the forming box 2 through the round hole on the outer shell 1. After the mortar is injected into the forming box 2, it forms a conical shape. At this time, the pushing component 3 can be pushed to move along the outer shell 1. The pushing component 3 can level the mortar. After leveling, pull the limiting component 4 to move it away from the outer shell 1 to release the fixation of the pushing component 3. After rotating the pushing component 3 90 degrees to the left, the pushing component 3 is screwed out from the forming box 2. At this time, start the pressing component 5 to extend into the forming box 2 to compact the raw material of the concrete block in the forming box 2. When it is necessary to clean the pushing component 3, rotate the pushing component 3 90 degrees from the initial state so that the pushing component 3 is in a horizontal state, and then the pushing component 3 can be taken out from the outer shell 1.
[0032] In the present utility model, through the connection between the pushing component 3 and the limiting component 4, when the pushing component 3 is pushed to move, the limiting component 4 on the pushing component 3 is inserted into the outer shell 1, and at the same time, the limiting component 4 slides on the outer surface of the outer shell 1. The limiting component 4 can prevent the pushing component 3 from rotating unnecessarily. Pull the limiting component 4 to separate it from the outer shell 1 to release the limiting fixation of the pushing component 3, and then push the pushing component 3 to rotate 90 degrees to make it in a horizontal state. At this time, the pushing component 3 can be pulled out from the outer shell 1, which is convenient for cleaning the pushing component 3.
[0033] In one embodiment, for the above-mentioned pushing component 3, the pushing component 3 includes a square plate 301, the square plate 301 is slidably connected to the forming box 2, a round rod 302 is fixedly connected to the side surface of the square plate 301, a first chute 303 is opened on the outer surface of the outer shell 1, and the round rod 302 is slidably connected inside the first chute 303.
[0034] Push the round rod 302, and the round rod 302 slides along the first chute 303. The round rod 302 drives the square plate 301 to slide. When the square plate 301 slides in the forming box 2, it can level the conical mortar in the forming box 2 so that the mortar can fill the corners of the forming box 2.
[0035] In one embodiment, for the above-mentioned limiting component 4, the limiting component 4 includes a spring 401, the spring 401 is fixedly connected inside the round rod 302, a sliding rod 402 is fixedly connected to the end of the spring 401, a square rod 403 is fixedly connected to the outer surface of the sliding rod 402, a handle 404 is fixedly connected to the end of the sliding rod 402, a limiting rod 405 is fixedly connected to the outer surface of the handle 404, a second chute 406 is opened on the outer surface of the outer shell 1, the limiting rod 405 is slidably connected inside the second chute 406, and a limiting groove 407 is opened inside the second chute 406.
[0036] The structures on the two circular rods 302 on both sides of the square plate 301 are the same, or the circular rod 302 on the other side of the square plate 301 is directly fixedly connected to the handle 404, which not only limits the left and right positions of the square plate 301 but also facilitates the removal of the square plate 301.
[0037] Pushing the handle 404 can drive the circular rod 302 to move through the sliding rod 402. The limiting rod 405 on the handle 404 slides in the second chute 406. The second chute 406 and the limiting rod 405 can block the circular rod 302 to prevent unnecessary rotation of the circular rod 302. When it is necessary to rotate the square plate 301 and the circular rod 302, pull the handle 404 to drive the sliding rod 402 and the limiting rod 405 to move. The sliding rod 402 stretches the spring 401, so that the limiting rod 405 is separated from the second chute 406. Then push the handle 404 to drive the circular rod 302 and the square plate 301 to rotate through the square rod 403, so that the square plate 301 is in a horizontal state. At this time, the handle 404 can be pulled to pass the circular rod 302 and the square plate 301 through the first chute 303 and take them out, which is convenient for cleaning the square plate 301.
[0038] In one embodiment, for the above-mentioned pressing component 5, the pressing component 5 includes a top plate 501, the top plate 501 is fixedly connected to the top of the housing 1, a bracket 502 is fixedly connected to the top of the top plate 501, a first electric push rod 503 is fixedly connected to the outer surface of the bracket 502, a pressing plate 504 is fixedly connected to the movable end of the first electric push rod 503, the movable end of the first electric push rod 503 extends below the top plate 501, and the pressing plate 504 is located inside the housing 1.
[0039] After the square plate 301 levels the mortar in the forming box 2, pull the handle 404 to move and release the limit fixation of the square plate 301, rotate the square plate 301 out of the forming box 2 and move it to the left. At this time, the square plate 301 is removed from the forming box 2. Start the first electric push rod 503, and the first electric push rod 503 pushes the pressing plate 504 to descend so that it enters the forming box 2 to compact the concrete block raw materials in the forming box 2.
[0040] In one embodiment, for the above-mentioned supporting component 6, the supporting component 6 includes a rotating plate 601, the rotating plate 601 is rotatably connected inside the housing 1, a second electric push rod 602 is fixedly connected inside the housing 1, a push block 603 is fixedly connected to the movable end of the second electric push rod 602, and a trapezoidal block 604 is fixedly connected to the bottom of the rotating plate 601.
[0041] Activate the second electric push rod 602. The second electric push rod 602 retracts and drives the push block 603 to move. The push block 603 separates from the trapezoidal block 604. The trapezoidal block 604 and the rotating plate 601 rotate downward under the action of gravity. At this time, the forming box 2 on the rotating plate 601 can slide out of the housing 1, facilitating the staff to take out the concrete blocks in the forming box 2.
[0042] In one embodiment, for the above-mentioned housing 1, a limit seat 7 is fixedly connected inside the housing 1.
[0043] In one embodiment, for the above-mentioned push block 603, a pulley 8 is rotatably connected to the outer surface of the push block 603.
[0044] There are multiple groups of limit seats 7. The limit seats 7 can limit the position of the forming box 2 so that the forming box 2 can be aligned with the pressing plate 504. The pulley 8 can reduce the friction between the push block 603 and the trapezoidal block 604.
[0045] Through the above technical solutions: 1. By connecting the material pushing component 3 and the limit component 4, when the material pushing component 3 is pushed to move, the limit component 4 on the material pushing component 3 is inserted into the housing 1, and at the same time, the limit component 4 slides on the outer surface of the housing 1. The limit component 4 can prevent the material pushing component 3 from rotating unnecessarily. Pull the limit component 4 to separate it from the housing 1, release the limit fixation of the material pushing component 3, and then push the material pushing component 3 to rotate 90 degrees to make it horizontal. At this time, the material pushing component 3 can be pulled out of the housing 1 for easy cleaning of the material pushing component 3. 2. By connecting the round rod 302 and the sliding rod 402, push the handle 404 on the sliding rod 402. The handle 404 can drive the sliding rod 402 and the square plate 301 to slide, so that the square plate 301 can push the mortar in the forming box 2 flat. When the square plate 301 needs to be taken out for cleaning, pull the handle 404 to drive the sliding rod 402 and the limit rod 405 to move, so that the limit rod 405 separates from the second chute 406, and then rotate the handle 404 and the sliding rod 402. The square rod 403 on the sliding rod 402 pushes the round rod 302 and the square plate 301 to rotate, so that the square plate 301 is horizontal. At this time, the square plate 301 can be pulled through the first chute 303 to take it out for cleaning.
[0046] In the description of this specification, the description referring to terms such as "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic expressions of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.
[0047] The preferred embodiments of the utility model disclosed above are only used to help illustrate the utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the utility model to the specific embodiments described. Obviously, many modifications and variations can be made according to the content of this specification. These embodiments are selected and specifically described in this specification in order to better explain the principle and practical application of the utility model, so that those skilled in the art can well understand and utilize the utility model. The utility model is only limited by the claims and their full scope and equivalents.
Claims
1. A forming device for producing concrete blocks, comprising a housing (1), characterized in that: A molding box (2) is arranged inside the shell (1), a pushing assembly (3) is slidably connected inside the shell (1), a limiting assembly (4) is arranged on the outer surface of the pushing assembly (3), a pressing assembly (5) is fixedly connected to the top of the shell (1), a supporting assembly (6) is arranged at the bottom of the molding box (2), the pushing assembly (3) is used to push and flatten the concrete block material in the molding box (2), the limiting assembly (4) is used to limit and fix the pushing assembly (3), the pressing assembly (5) is used to help the concrete block to be molded, and the supporting assembly (6) is used to support the molding box (2).
2. A concrete block production forming device according to claim 1, characterized in that: The pusher assembly (3) comprises a square plate (301), the square plate (301) is slidably connected to the molding box (2), a round rod (302) is fixedly connected to the side of the square plate (301), a first slide groove (303) is provided on the outer surface of the shell (1), and the round rod (302) is slidably connected to the inside of the first slide groove (303).
3. A concrete block production forming device according to claim 2, characterized in that: The limiting assembly (4) comprises a spring (401), wherein the spring (401) is fixedly connected to the inside of the round rod (302), the end of the spring (401) is fixedly connected to a sliding rod (402), the outer surface of the sliding rod (402) is fixedly connected to a square rod (403), the end of the sliding rod (402) is fixedly connected to a handle (404), the outer surface of the handle (404) is fixedly connected to a limiting rod (405), the outer surface of the housing (1) is provided with a second sliding groove (406), the limiting rod (405) is slidably connected to the inside of the second sliding groove (406), and the inside of the second sliding groove (406) is provided with a limiting groove (407).
4. A concrete block production forming device according to claim 3, characterized in that: The pressing assembly (5) comprises a top plate (501), wherein the top plate (501) is fixedly connected to the top of the outer shell (1), the top of the top plate (501) is fixedly connected to a bracket (502), the outer surface of the bracket (502) is fixedly connected to a first electric push rod (503), the movable end of the first electric push rod (503) is fixedly connected to a pressure plate (504), the movable end of the first electric push rod (503) extends to the bottom of the top plate (501), and the pressure plate (504) is located inside the outer shell (1).
5. A concrete block production forming device according to claim 4, characterized in that: The supporting assembly (6) comprises a rotating plate (601), wherein the rotating plate (601) is rotatably connected to the interior of the outer shell (1), a second electric push rod (602) is fixedly connected to the interior of the outer shell (1), a push block (603) is fixedly connected to the movable end of the second electric push rod (602), and a trapezoidal block (604) is fixedly connected to the bottom of the rotating plate (601).
6. A concrete block production forming device according to claim 5, characterized in that: The interior of the housing (1) is fixedly connected to a limiting seat (7).
7. A concrete block production forming device according to claim 6, characterized in that: The outer surface of the push block (603) is rotatably connected to a pulley (8).
Citation Information
Patent Citations
Forming device for concrete hollow block production
CN220614384U