Columnar pug uniform cutting device for ceramic blank making

Abstract

The utility model discloses a columnar pug uniform cutting device for ceramic blank making. The columnar pug uniform cutting device comprises a belt conveyor; the side plate is arranged at the end of the belt conveyor, a supporting frame is fixedly connected to one side of the side plate, a cutting mechanism is arranged on the outer side of the supporting frame and comprises two lifting rods arranged on the outer side of the supporting frame in a liftable mode, and a cutting steel wire is fixedly connected between the two lifting rods. The mud cake cutting device has the advantages that the cutting mechanism conducts cutting through the lifting rod and the cutting steel wire, the cutting position and length can be controlled, and the thickness of each mud cake is guaranteed; the material receiving assembly stacks the mud cakes according to a preset arrangement mode through a synchronous belt linear module, and automatic material receiving and arrangement are achieved; and continuous conveying, cutting and arrangement can be achieved through the belt conveyor, extra adjusting time is not needed, the production capacity is improved through continuous operation, and the large-scale production requirement can be met.

Description

Technical Field

[0001] The utility model relates to the technical field of ceramic processing, and specifically relates to a columnar mud material uniform cutting device for ceramic blank making. Background Technique

[0002] In the process of ceramic production, since the existing ceramics are produced in a production line, in order to ensure the uniform quality of ceramics, it is necessary to uniformly cut the ceramic blanks. Generally, manual cutting is used. Small-scale ceramic production lines usually rely on manual operation for ceramic blank cutting, and some introduce automated ceramic blank cutting devices; however, after the existing automated cutting equipment finishes cutting, it is necessary for workers to collect and stack the cut materials, which limits the production capacity and speed. The frequent reciprocating operation wastes a certain amount of human resources and cannot effectively improve production efficiency. Content of the Utility Model

[0003] The purpose of the utility model is to provide a columnar mud material uniform cutting device for ceramic blank making to solve the problems put forward in the above background technique.

[0004] To achieve the above purpose, the utility model provides the following technical solution: A columnar mud material uniform cutting device for ceramic blank making, comprising:

[0005] A belt conveyor;

[0006] Side plates are arranged at the ends of the belt conveyor. A support frame is fixedly connected to one side of the side plates. A cutting mechanism is arranged outside the lifting plate. The cutting mechanism includes two lifting rods that can be lifted and lowered outside the support frame. A cutting wire is fixedly connected between the two lifting rods;

[0007] A material receiving assembly is arranged below the support frame. The material receiving assembly includes a first synchronous belt linear module. A lifting plate is installed on the moving slide of the first synchronous belt linear module. A placing plate is slidably connected to the top of the support frame for stacking and arranging materials. A second synchronous belt linear module is installed at the bottom of the placing plate for driving the placing plate to move and arranging the cut materials.

[0008] Preferably, first cylinders are fixedly connected to both sides of the belt conveyor, and a limiting rod is fixedly connected to the output end of the first cylinders.

[0009] Preferably, an infrared sensor is detachably installed on one side of the support frame.

[0010] Preferably, a limiting tube is fixedly connected to the outside of the support frame. The lifting rod is slidably connected to the middle of the limiting tube. A second cylinder is fixedly connected to the outside of the support frame, and the output end of the second cylinder is fixedly connected to the lifting rod.

[0011] Preferably, a guide rod is fixedly connected to the bottom of the support frame, the bottom of the guide rod is fixedly connected to a bottom plate, and the bottom plate is fixedly connected to the side plate.

[0012] Preferably, the lifting plate is slidably connected to the guide rod, a plurality of support limit plates are fixedly connected to the top of the lifting plate, and the placing plate is slidably mounted on the top of the support limit plates.

[0013] Preferably, the second synchronous belt linear module is fixedly connected to one of the support limit plates, a connecting rod is fixedly connected to the moving slide of the second synchronous belt linear module, and a hole matching the connecting rod is provided at the bottom of the placing plate.

[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows: The cutting mechanism uses the lifting rod and the cutting wire for cutting, which can control the cutting position and length to ensure the thickness of each mud cake; the material receiving assembly stacks the mud cakes in a predetermined arrangement pattern through the synchronous belt linear module, realizing automatic material receiving and arrangement; through the belt conveyor, it can be continuously conveyed, cut and arranged without additional adjustment time, and continuous operation improves the production capacity, which helps to meet the large-scale production requirements. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic structural diagram of the present utility model;

[0016] Figure 2 It is a schematic structural diagram of the first synchronous belt linear module of the present utility model;

[0017] Figure 3 It is a schematic structural diagram of the second synchronous belt linear module of the present utility model;

[0018] Figure 4 It is a schematic structural diagram of the support limit plate of the present utility model.

[0019] In the figure: 1. Belt conveyor; 2. Limit rod; 3. First cylinder; 4. Bottom plate; 5. Side plate; 6. First synchronous belt linear module; 7. Guide rod; 8. Lifting plate; 9. Support frame; 10. Infrared sensor; 11. Lifting rod; 12. Cutting wire; 13. Limit tube; 14. Second cylinder; 15. Support limit plate; 16. Second synchronous belt linear module; 17. Connecting rod; 18. Placing plate. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0020] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0021] Please refer to Figure 1 、 2 Figures 3 and 4, the present invention provides a technical solution: a columnar mud material uniform cutting device for ceramic blank making, including: a belt conveyor 1, which includes a bracket, a roller rotatably installed in the middle of the bracket, a conveyor belt sleeved outside the roller, and a motor for driving the roller to rotate; a side plate 5 is installed at the end of the belt conveyor 1 by bolts, a support frame 9 is fixedly connected to one side of the side plate 5, a cutting mechanism is arranged outside the support frame 9, and the cutting mechanism includes two lifting rods 11 that can be lifted and lowered outside the support frame 9, and a cutting wire 12 is fixedly connected between the two lifting rods 11; a material receiving assembly is placed below the support frame 9, and the material receiving assembly includes a first synchronous belt linear module 6, a lifting plate 8 is installed on the moving slide of the first synchronous belt linear module 6, a placement plate 18 is slidably connected to the top of the lifting plate 8 for stacking and arranging materials, and a second synchronous belt linear module 16 is installed at the bottom of the placement plate 18 for driving the placement plate 18 to move and arranging the cut materials. The synchronous belt linear module includes a bracket installed with a guide rail, a moving slide slidably arranged on the guide rail, a synchronous belt assembly for driving the moving slide to move, and a servo motor for driving the synchronous belt assembly to rotate. The synchronous belt assembly is composed of two synchronous belt pulleys and a synchronous belt sleeved outside the two synchronous belt pulleys. Among them, the synchronous belt is fixedly connected to the moving slide through a fastener, and one of the synchronous belts is fixedly connected to the output end of the servo motor. In this way, the servo motor drives the synchronous belt to move horizontally through the synchronous belt pulley, and the synchronous belt drives the moving slide to move on the guide rail.

[0022] It should be noted that in the present utility model, columnar mud material is placed on the conveyor belt of the belt conveyor 1. The placing plate 18 is lifted to the bottom of the support frame 9 by the first synchronous belt linear module 6, and one end of the outermost side of the placing plate 18 is placed below the cutting position. The belt conveyor 1 drives the columnar mud material to move forward. When it reaches the specified length, the lifting rod 11 drives the cutting wire 12 to move downward, and the cutting wire 12 cuts the columnar mud material. After cutting, under the action of gravity, the cut mud cake falls on the top of the placing plate 18. Then, the second synchronous belt linear module 16 drives the placing plate 18 to move forward, so that the position in the middle of the placing plate 18 is below the cutting position. The belt conveyor 1 drives the columnar mud material to move, and the cutting wire 12 moves downward to complete the cutting. After the top of the placing plate 18 is filled in this way, the lifting plate 8 driven by the first synchronous belt linear module 6 moves downward for the second layer of discharging, and the slicing and automatic material collection are completed in this cycle.

[0023] Please refer to Figure 1 、 2 As shown in the figure, on both sides of the belt conveyor 1, a first cylinder 3 is fixedly connected. The output end of the first cylinder 3 is fixedly connected with a limiting rod 2. On one side of the support frame 9, an infrared sensor 10 is installed by bolts.

[0024] It should be noted that the present utility model is equipped with a PLC controller and a corresponding operation panel. The electromagnetic valve of the first cylinder 3, the belt conveyor 1, the infrared sensor 10, the first synchronous belt linear module 6, and the second synchronous belt linear module 16 are all electrically connected to the PLC controller. The limiting rod 2 at the output end of the first cylinder 3 is used to limit the columnar mud material to ensure that its cutting position remains unchanged. And there is a roller matching with the columnar mud material inside the limiting rod 2 to prevent friction with the limiting rod 2 from affecting the conveying. The belt conveyor 1 drives the columnar mud material to move forward. The infrared sensor 10 detects the corresponding position, and the infrared sensor 10 transmits the signal to the PLC controller, and the PLC controller controls the belt conveyor 1 to stop according to the preset program.

[0025] Please refer to Figure 1 、 2 As shown in the figure, a limiting tube 13 is fixedly connected to the outside of the support frame 9. The lifting rod 11 is slidably connected to the middle of the limiting tube 13. A second cylinder 14 is fixedly connected to the outside of the support frame 9, and the output end of the second cylinder 14 is fixedly connected with the lifting rod 11.

[0026] It should be noted that when the infrared sensor 10 of the present utility model detects the corresponding position, the PLC controller controls the second cylinder 14 to work. The second cylinder 14 drives the lifting rod 11 to move downward, and the lifting rod 11 drives the cutting wire 12 to move downward, and the cutting wire 12 cuts the columnar mud material.

[0027] Please refer to Figure 3 、 4As shown in the figure, a guide rod 7 is fixedly connected to the bottom of the support frame 9. The bottom of the guide rod 7 is fixedly connected to a bottom plate 4, and the bottom plate 4 is fixedly connected to the side plate 5. The lifting plate 8 is slidably connected to the guide rod 7. A plurality of support limit plates 15 are fixedly connected to the top of the lifting plate 8. The placing plate 18 is slidably installed on the top of the support limit plates 15. The second synchronous belt linear module 16 is fixedly connected to one of the support limit plates 15. By supporting with the support limit plates 15, it is convenient for the forklift to move out for operation. A connecting rod 17 is fixedly connected to the moving slide of the second synchronous belt linear module 16, and a hole matching the connecting rod 17 is provided at the bottom of the placing plate 18.

[0028] It should be noted that in the present utility model, the lifting plate 8 is slidably connected to the guide rod 7 to ensure the stable lifting of the lifting plate 8. And a slot corresponding to the moving slide of the first synchronous belt linear module 6 is provided in the middle of the side plate 5. The first synchronous belt linear module drives the lifting plate to move up and down. The second synchronous belt linear module drives the placing plate to slide along the support limit plates through the connecting rod, so as to adjust the height and horizontal position of the placing plate 18, so that the cut materials are evenly arranged on the top of the placing plate 18.

[0029] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "up", "one side", "top", "inside", "front part", "center", "both ends", etc. is the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, so it cannot be understood as a limitation to the present utility model.

[0030] In addition, the terms "first", "second", "third", "fourth" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first", "second", "third", "fourth" may explicitly or implicitly include at least one of such features.

[0031] In the present utility model, unless otherwise clearly specified and limited, the terms "installed", "set", "connected", "fixed", "swivelly connected", etc. should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal communication of two elements or the interaction relationship between two elements. Unless otherwise clearly limited, for those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.

[0032] Although embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A device for uniformly cutting columnar clay for ceramic blank making, characterized in that: include: Belt conveyor (1); A side plate (5), the side plate (5) being placed at the end of the belt conveyor (1), one side of the side plate (5) being fixedly connected to a support frame (9), the outer side of the support frame (9) being provided with a cutting mechanism, the cutting mechanism comprising two lifting rods (11) being liftably arranged on the outer side of the support frame (9), a cutting wire (12) being fixedly connected between the two lifting rods (11); A material receiving assembly is placed below the support frame (9), and the material receiving assembly includes a No. 1 synchronous belt linear module (6). A lifting plate (8) is installed on the movable slide of the No. 1 synchronous belt linear module (6). The top of the lifting plate (8) is slidably connected to a placement plate (18) for stacking and arranging materials. A No. 2 synchronous belt linear module (16) is installed at the bottom of the placement plate (18) for driving the placement plate (18) to move and arrange the cut materials.

2. The device for uniformly cutting columnar clay for ceramic blank making according to claim 1, characterized in that: A No. 1 cylinder (3) is fixedly connected to both sides of the belt conveyor (1), and the output end of the No. 1 cylinder (3) is fixedly connected to a limit rod (2).

3. The device for uniformly cutting columnar clay for ceramic blank making according to claim 1, characterized in that: An infrared sensor (10) is detachably mounted on one side of the support frame (9).

4. The device for uniformly cutting columnar clay for ceramic blank making according to claim 3, characterized in that: The outer side of the support frame (9) is fixedly connected to a limit tube (13), the lifting rod (11) is slidably connected to the middle part of the limit tube (13), the outer side of the support frame (9) is fixedly connected to a No. 2 cylinder (14), and the output end of the No. 2 cylinder (14) is fixedly connected to the lifting rod (11).

5. The device for uniformly cutting columnar clay for ceramic blank making according to claim 1, characterized in that: The bottom of the support frame (9) is fixedly connected to a guide rod (7), the bottom of the guide rod (7) is fixedly connected to a bottom plate (4), and the bottom plate (4) is fixedly connected to the side plate (5).

6. The device for uniformly cutting columnar clay for ceramic blank making according to claim 5, characterized in that: The lifting plate (8) is slidably connected to the guide rod (7), a plurality of support and limit plates (15) are fixedly connected to the top of the lifting plate (8), and the placement plate (18) is slidably mounted on the top of the support and limit plates (15).

7. The device for uniformly cutting columnar clay for ceramic blank making according to claim 6, characterized in that: The second synchronous belt linear module (16) is fixedly connected to one of the support limit plates (15), a connecting rod (17) is fixedly connected to the movable slide of the second synchronous belt linear module (16), and a hole matching the connecting rod (17) is provided at the bottom of the placement plate (18).

Images