New energy automobile door mold glass lifting control support mold

By designing a new energy vehicle door mold glass lift control bracket mold, the casting system and hot casting chamber are used to achieve the casting mold connection between the inner insert and the bracket, the problem of insufficient durability and fatigue resistance of the traditional connection method is solved, and the connection strength and injection molding efficiency are improved.

CN223030217UActive Publication Date: 2025-06-27PRIVALLEY TECH (TIANJIN) CO LTD
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Patent Information

Application Number
CN202421939360.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-12
Publication Date
2025-06-27
Estimated Expiration
2034-08-12

AI Technical Summary

Technical Problem

The connection mode of traditional automotive door mold glass lift control bracket has poor durability and fatigue resistance, low efficiency and low quality.

Method used

A new energy vehicle door mold glass lift control bracket mold is designed, using a casting system, bottom turntable, injection molding table, upper mold, lower mold and lower mold seat. The first casting connection between the inner insert and the bracket is achieved through the injection gate, hot pouring cavity and transverse hot runner.

Benefits of technology

It improves the connection strength, durability and fatigue resistance between the inner insert and the bracket, improves the injection molding efficiency, reduces production costs, and improves the yield.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223030217U_ABST
    Figure CN223030217U_ABST
Patent Text Reader

Abstract

A new energy automobile door mold glass lifting control support mold comprises a pouring system, a bottom rotating disc, an injection molding table, an upper mold body, a lower mold body and a lower mold base, the center of the bottom rotating disc is rotationally connected with a center supporting column, the center supporting column is supported on one vertex angle of the injection molding table, and the other two vertex angles of the injection molding table are connected with fixed supporting columns; a lower mold base and a lower mold body are fixed to the two sides of the center supporting column on the bottom rotating disc respectively, the upper mold body is connected to the lower portion of the injection molding table in a vertically liftable mode, an ejection mechanism is arranged below the lower mold body in the lower mold base, a mold core cavity is formed in the lower mold body, a section mold core is placed in the mold core cavity, and the ejection mechanism extends upwards into the mold core cavity. According to the injection mold, the two lower mold bodies are arranged, rapid conversion of the two lower mold bodies is achieved through the rotating disc at the bottom, the injection molding efficiency is high, the inner insert is firstly placed in the section mold core and then poured, the inner insert can be provided with an anti-disengaging boss, the inner insert and the support are formed in a one-time pouring mode, the connection strength is higher, and the durability and the anti-fatigue performance are better.
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Description

Technical Field

[0001] The utility model relates to the field of casting molds for automobile parts, in particular to a mold for a glass lifting control bracket of a new energy vehicle door mold. Background Art

[0002] There are multiple inlays on the glass lifting control bracket of the automobile door mold. Traditionally, an external hot riveting method is used for installation. Usually, after ultrasonic heating, the metal part is welded to the injection molding bracket. However, the durability and anti-fatigue performance of this connection method are poor. The connection strength between the metal part and the injection molding part cannot meet the use requirements. When a convex platform for an anti-disconnection structure is set at the connection between the metal part and the injection molding part, the plastic at the connection turns outwards after hot melting, making the product unsightly. Moreover, the center distance between the inlays may deviate, reducing the accuracy of the product. Additionally, the traditional hot riveting method has low efficiency and poor quality. Summary of the Invention

[0003] The utility model aims to solve the deficiencies of the prior art and provides a mold for a glass lifting control bracket of a new energy vehicle door mold.

[0004] To achieve the above object, the utility model adopts the following technical solutions:

[0005] A mold for a glass lifting control bracket of a new energy vehicle door mold, comprising an injection system, a bottom turntable, an injection molding table, an upper mold body, a lower mold body, and a lower mold base. A central support column is rotatably connected to the center of the bottom turntable. The central support column supports at one vertex of the injection molding table. The other two vertices of the injection molding table are connected with fixed support columns. One lower mold base and one lower mold body are fixed on each side of the central support column on the bottom turntable. The upper mold body is connected below the injection molding table in a vertically movable manner. An upper mold cover is connected above the upper mold body. An ejection mechanism is arranged below the lower mold body in the lower mold base. A mold cavity is arranged in the lower mold body. A mold core is placed in the mold cavity. The ejection mechanism extends upwards into the mold cavity. The injection system includes an injection port, a hot runner cavity, and a transverse hot runner. The injection port is located at the upper mold cover. The injection port communicates with four hot runner cavities. Each hot runner cavity corresponds to a mold cavity. The hot runner cavities are arranged on the upper mold body. The bottom of the hot runner cavity communicates with three transverse hot runners in different directions. The transverse hot runners extend to the bottom surface of the upper mold body through vertical pouring point pipes. The pouring ports of the pouring point pipes correspond to the pouring points on the mold core. A number of cooling pipes are distributed on both the upper mold body and the lower mold body.

[0006] A ejector pad is arranged between the lower part of the ejection mechanism and the bottom turntable.

[0007] Gaskets and metal parts are placed at predetermined positions in the mold cavity.

[0008] Ejector pins matching the shape of the bracket product are distributed in the mold cavity on the ejection mechanism.

[0009] An upper die lower die and an upper die bottom die are arranged between the upper die body and the lower die body. Cooling pipes are arranged in the upper die lower die and the upper die bottom die. Guide columns are installed on the side walls of the upper die bottom die and the upper die lower die. An adjusting spring is sleeved on the guide column at the upper die bottom die section. The upper die body, the upper die lower die, the upper die bottom die and the lower die body are locked by a lock catch plate.

[0010] The lock catch plate is respectively connected to the lower die body and the upper die body by bolts. A waist-shaped through hole is opened at the position of the lock catch plate corresponding to the upper die body. The upper bolt passes through the waist-shaped through hole and is connected to the upper die body.

[0011] The beneficial effects of the present utility model are as follows: The present utility model is provided with two lower die bodies, and the quick conversion of the two lower die bodies is realized through a bottom turntable, with high injection molding efficiency. The inner insert is first placed in the mold core and then poured. The inner insert can have an anti-detachment boss. The inner insert and the bracket are integrally formed by pouring, with higher connection strength, better durability and fatigue resistance. The injection and pouring system of the present device has a hot runner cavity and a hot runner corresponding to each product, reducing the number of hot runners, lowering the production cost and increasing the finished product rate. Description of the Drawings

[0012] Figure 1 is a structural schematic diagram of the present utility model;

[0013] Figure 2 is a front view of the present utility model;

[0014] Figure 3 is Figure 2 a sectional view taken along the line A-A in

[0015] Figure 4 is a structural schematic diagram of the mold core of the present utility model.

[0016] Figure 5 is a structural schematic diagram of the present utility model after exposing the injection and pouring system, removing the injection molding table and the upper die body structure.

[0017] Figure 6 is a structural schematic diagram of the present utility model exposing the hot runner cavity and the transverse hot runner.

[0018] Figure 7 is Figure 6 a partial enlarged schematic diagram at position B in

[0019] In the figure: 1 - injection molding table; 2 - injection and pouring system; 21 - injection and pouring port; 22 - hot pouring cavity; 23 - horizontal hot runner; 24 - pouring point pipe; 3 - upper mold cover; 4 - upper mold body; 5 - bottom mold of the upper mold; 6 - lower mold body; 7 - lower mold base; 8 - bottom turntable; 9 - central support column; 10 - fixed support column; 11 - adjusting spring; 12 - lock catch plate; 121 - kidney-shaped through hole; 122 - bolt; 13 - ejector pad; 14 - ejecting mechanism; 141 - ejector pin; 15 - mold core cavity; 16 - mold core; 17 - cooling pipe; 18 - upper and lower molds; 19 - guide post.

[0020] The following will be described in detail with reference to the embodiments of the present utility model and the accompanying drawings. Specific embodiments

[0021] The present utility model will be further described below with reference to the accompanying drawings and embodiments:

[0022] As Figures 1-7 shown, a mold for a glass lifting control bracket of a new energy vehicle door includes an injection and pouring system 2, a bottom turntable 8, an injection molding table 1, an upper mold body 4, a lower mold body 6, and a lower mold base 7. A central support column 9 is rotatably connected to the center of the bottom turntable 8. The central support column 9 supports at a vertex angle of the injection molding table 1. The other two vertex angles of the injection molding table 1 are connected with fixed support columns 10. On both sides of the central support column 9 on the bottom turntable 8, a lower mold base 7 and a lower mold body 6 are fixed respectively. The upper mold body 4 is connected to be vertically movable below the injection molding table 1. An upper mold cover 3 is connected above the upper mold body 4. An ejecting mechanism 14 is arranged below the lower mold body 6 in the lower mold base 7. A mold core cavity 15 is arranged in the lower mold body 6. A mold core 16 is placed in the mold core cavity 15. The ejecting mechanism 14 extends upward into the mold core cavity 15. The injection and pouring system 2 includes an injection and pouring port 21, a hot pouring cavity 22, and a horizontal hot runner 23. The injection and pouring port 21 is located at the upper mold cover 3. The injection and pouring port 21 communicates with four hot pouring cavities 22. Each hot pouring cavity 22 corresponds to a mold core cavity 15. The hot pouring cavity 22 is arranged on the upper mold body 4. The bottom of the hot pouring cavity 22 communicates with three horizontal hot runners 23 in different directions. The horizontal hot runner 23 extends to the bottom surface of the upper mold body 4 through a vertical pouring point pipe 24. The pouring port of the pouring point pipe 24 corresponds to the pouring point on the mold core 16. A number of cooling pipes 17 are distributed on both the upper mold body 4 and the lower mold body 6.

[0023] An ejector pad 13 is arranged between the lower part of the ejecting mechanism 14 and the bottom turntable 8.

[0024] Gaskets and metal parts are placed at predetermined positions in the mold core cavity 15.

[0025] Ejector pins 141 matching the shape of the bracket product are distributed in the mold core cavity 15 on the ejecting mechanism 14.

[0026] An upper die lower die 18 and an upper die bottom die 5 are arranged between the upper die body 4 and the lower die body 6. Cooling pipes 17 are arranged in the upper die lower die 18 and the upper die bottom die 5. Guide columns 19 are installed on the side walls of the upper die bottom die 5 and the upper die lower die 18. An adjusting spring 11 is sleeved on the guide column 19 at the section of the upper die bottom die 5. The upper die body 4, the upper die lower die 18, the upper die bottom die 5 and the lower die body 6 are locked by a lock catch plate 12.

[0027] The lock catch plate 12 is respectively connected to the lower die body 6 and the upper die body 4 through bolts 122. A kidney-shaped through hole 121 is opened at the position of the lock catch plate 12 corresponding to the upper die body 4. The upper bolt 122 passes through the kidney-shaped through hole 121 and is connected to the upper die body 4.

[0028] During application, the mold core 16 is placed at the mold core cavity 15 on the lower die body 6 outside the injection molding table 1. Gaskets and inlaid metal parts are placed at the preset positions of the mold core 16. A driving device is arranged at the bottom of the bottom turntable 8. The lower die body 6 outside the injection molding table 1 is rotated by the bottom turntable 8, driving the outer lower die body 6 to rotate to the lower part of the injection molding table 11. Then, the upper die body 4, the upper die lower die 18 and the upper die bottom die 5 are buckled on the lower die body 6 and locked by the lock catch plate 12. Then, pouring is carried out through the pouring system 2. The slurry is distributed to four hot runner cavities 22 through the pouring gate 21. Each hot runner cavity 22 is connected to a transverse hot runner 23. The middle point where the transverse hot runners 23 in three directions intersect is communicated with the hot runner cavity 22. The bottom end of the transverse hot runner 23 is connected to a sprue tube 24. That is, one injection molded product corresponds to one hot runner cavity 22, one hot runner and three sprue tubes 24. The hot runner has a short flow path, which improves the yield rate, the mold cost is low. After injection molding, the lock catch plate 11 is opened, the upper die body 4 is lifted, and rotated to the outside of the injection molding table 1 through the bottom turntable 8, while the lower die body 6 outside the injection molding table 1 rotates back to the lower part of the injection molding table 1.

[0029] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. is the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention.

[0030] In addition, the terms "first" and "second" are for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include at least one such feature. In the description of the present utility model, the meaning of "a plurality of" is at least two, such as two, three, etc., unless otherwise specifically defined.

[0031] In the present utility model, unless otherwise clearly specified and defined, terms such as "installed", "connected", "joined", "fixed", etc. shall be construed in a broad sense. For example, it may be a fixed connection, a detachable connection, or integrated; it may be a mechanical connection, an electrical connection, or communicable with each other; it may be directly connected, or indirectly connected through an intermediate medium, and it may be the communication inside two elements or the interaction relationship between two elements, unless otherwise clearly defined. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0032] The present utility model has been described above by way of example in conjunction with the accompanying drawings. Obviously, the specific implementation of the present utility model is not limited by the above methods. As long as various improvements are made by adopting the method concept and technical solution of the present utility model, or directly applied to other occasions without improvement, they are all within the protection scope of the present utility model.

Claims

1. A new energy vehicle door mold glass lifting control bracket mold, characterized in that: The invention comprises a casting system (2), a bottom turntable (8), an injection molding platform (1), an upper mold body (4), a lower mold body (6) and a lower mold base (7); the center of the bottom turntable (8) is rotatably connected to a central support column (9); the central support column (9) is supported on a top corner of the injection molding platform (1); the other two top corners of the injection molding platform (1) are connected to fixed support columns (10); a lower mold base (7) and a lower mold body (6) are fixed on both sides of the central support column (9) on the bottom turntable (8); the upper mold body (4) is connected to the bottom of the injection molding platform (1) in a manner that it can be lifted up and down; the upper mold body (4) is connected to an upper mold cover (3); an ejection mechanism (14) is arranged below the lower mold body (6) in the lower mold base (7); a mold core cavity (15) is arranged in the lower mold body (6); a mold core is placed in the mold core cavity (15); (16), the ejection mechanism (14) extends upward into the mold core cavity (15), the injection system (2) comprises an injection gate (21), a hot pouring cavity (22) and a transverse hot runner (23), the injection gate (21) is located at the upper mold cover (3), the injection gate (21) is connected to four hot pouring cavities (22), each hot pouring cavity (22) corresponds to a mold core cavity (15), the hot pouring cavity (22) is arranged on the upper mold body (4), the bottom of the hot pouring cavity (22) is connected to three transverse hot runners (23) in different directions, the transverse hot runner (23) extends to the bottom surface of the upper mold body (4) through a vertical outlet pipe (24), the outlet of the outlet pipe (24) corresponds to the injection point on the mold core (16), and a plurality of cooling pipes (17) are distributed on both the upper mold body (4) and the lower mold body (6).

2. A new energy vehicle door mold glass lifting control bracket mold according to claim 1, characterized in that: An ejector plate (13) is arranged between the lower part of the ejection mechanism (14) and the bottom rotating disk (8).

3. A new energy vehicle door mold glass lifting control bracket mold according to claim 2, characterized in that: Gaskets and metal parts are placed at predetermined positions in the mold core cavity (15).

4. A new energy vehicle door mold glass lifting control bracket mold according to claim 3, characterized in that: The ejection mechanism (14) is provided with ejector pins (141) matching the shape of the bracket product distributed in the mold core cavity (15).

5. A new energy vehicle door mold glass lifting control bracket mold according to claim 4, characterized in that: An upper mold lower mold (18) and an upper mold bottom mold (5) are arranged between the upper mold body (4) and the lower mold body (6); a cooling pipe (17) is arranged inside the upper mold lower mold (18) and the upper mold bottom mold (5); guide columns (19) are installed on the side walls of the upper mold bottom mold (5) and the upper mold lower mold (18); an adjusting spring (11) is sleeved on the guide column (19) at the upper mold bottom mold (5) section; the upper mold body (4), the upper mold lower mold (18), the upper mold bottom mold (5) and the lower mold body (6) are locked by a locking plate (12).

6. A new energy vehicle door mold glass lifting control bracket mold according to claim 5, characterized in that: The locking plate (12) is connected to the lower mold body (6) and the upper mold body (4) respectively by bolts (122); a waist-shaped through hole (121) is provided on the locking plate (12) at a position corresponding to the upper mold body (4); and the upper bolt (122) passes through the waist-shaped through hole (121) to be connected to the upper mold body (4).