Integrated forming device for carbon fiber bicycle frame

Abstract

The utility model discloses an integral forming device for a carbon fiber bicycle frame, relates to the technical field of bicycle frames, and aims to solve the technical problem that the service life of the bicycle frame is shortened due to the fact that a welding point of the current bicycle frame formed by welding is easy to deform and damage in the using process. Supporting plates are symmetrically arranged on the two sides of the upper end face of the workbench, a transverse plate is fixedly connected to the top ends of the two supporting plates at the same time, sliding grooves are formed in the two supporting plates, an upper mold and a lower mold are slidably connected into the sliding grooves at the same time, and limiting assemblies are arranged on the two sides of the upper mold and the two sides of the lower mold. The limiting assembly comprises extension plates fixedly connected to the two sides of the upper mold and the two sides of the lower mold correspondingly, limiting holes are formed in the extension plates, limiting frames are arranged in the limiting holes, a fixing box is fixedly connected to the surface of the supporting plate, and a limiting groove is formed in the fixing box. The vehicle frame has the advantages that the vehicle frame is integrally formed, so that the stress of the vehicle frame is more uniform in the use process, and the service life of the vehicle frame is prolonged.

Description

Technical Field

[0001] The utility model relates to the technical field of bicycle frames, and more specifically, to an integrally formed device for a carbon fiber bicycle frame. Background Art

[0002] As a high-performance fiber, carbon fiber composite material CFRP has many advantages such as high modulus, high strength, low mass, designable performance and easy overall forming, and is widely used in various military and civilian fields. Among them, the carbon fiber material used on bicycle frames can endow bicycles with lighter mass, stronger maneuverability and riding comfort, and has a large market.

[0003] In the production process of existing bicycle frames, welding is usually used to install the frames, which easily leads to welding joints at multiple connections of the frames themselves. In the production of carbon fiber frames, the positions of the welding joints are easily deformed and damaged during use, and the compressive capacity is poor, which is not conducive to the long-term use of carbon fiber bicycles. In view of this, we propose an integrally formed device for a carbon fiber bicycle frame. Summary of the Utility Model

[0004] The purpose of the utility model is to overcome the deficiencies of the prior art, meet the actual needs, and provide an integrally formed device for a carbon fiber bicycle frame to solve the technical problem that the welding points of the currently welded and formed frames are easily deformed and damaged during use, thus reducing the service life of the frames.

[0005] To solve the above technical problems, the utility model provides the following technical solution: an integrally formed device for a carbon fiber bicycle frame, including a workbench, symmetrically arranged on both sides of the upper end surface of the workbench are support plates, the tops of the two support plates are fixedly connected with a cross plate at the same time, chutes are opened in both of the two support plates, an upper mold and a lower mold are slidably connected in the chutes at the same time, and limiting components are arranged on both sides of the upper mold and the lower mold;

[0006] The limiting components include extension plates fixedly connected to both sides of the upper mold and the lower mold respectively, limiting holes are opened in the extension plates, and limiting frames are arranged in the limiting holes.

[0007] The utility model can integrally form the frame during production through an injection molding process, reducing the processing steps and time of welding and assembly, improving the overall quality of the frame, enabling the force to be evenly distributed in the frame during use, and increasing the service life of the frame.

[0008] Preferably, a fixed box is fixedly connected to the surface of the support plate, a limiting groove is opened in the fixed box, and the surface of the limiting frame is slidably connected in the limiting groove at the same time.

[0009] Preferably, a vibration assembly is arranged on the lower end surface of the lower mold.

[0010] The vibration assembly includes a motor fixedly connected to the upper end surface of the workbench. The output end of the motor is fixedly connected with a connecting rod. Symmetrically arranged on both sides of the surface of the connecting rod are triangular blocks, and the triangular blocks include connecting parts.

[0011] Preferably, a number of protruding parts are arranged at equal intervals on the surface of the connecting part, and the surface of the triangular block abuts against the lower end surface of the upper mold.

[0012] Preferably, a threaded rod is rotatably connected to one side of the limiting frame, and the surface of the threaded rod penetrates through the side wall of the fixed box and is threadedly connected to the fixed box at the same time.

[0013] Preferably, a spring is fixedly connected to the upper end surface of the fixed box, the other end of the spring is fixedly connected with a fixing plate, and one side of the fixing plate is fixedly connected to the support plate.

[0014] Preferably, a model cavity is provided in both the upper mold and the lower mold, and an injection port is provided on the upper end surface of the upper mold.

[0015] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0016] 1. By setting the limiting component, the present utility model can conveniently limit and fix the positions of the upper mold and the lower mold, improve the stability during the injection molding process of the mold, and integrally form the whole vehicle frame by injection molding, reducing the processing steps and time required by traditional methods such as welding and assembly, and avoiding the deformation and damage of the welding part during use, thus improving the production efficiency and the use quality of the integrally formed vehicle frame.

[0017] 2. The present utility model also sets a vibration assembly. When shrinkage, warping and other situations occur during the injection molding process, the rotation of the triangular block can continuously jack up the lower mold, and at the same time, the elasticity of the spring is used to reset the positions of the upper mold and the lower mold, thereby forming a small-amplitude vibration limited by the length of the spring, enabling the injection liquid to flow flat when flowing into the model cavity, enabling the injection liquid to flow into the model cavity more fully, and improving the injection molding effect and the integrity of the vehicle frame molding. Description of the Drawings

[0018] Figure 1 is a schematic diagram of a use state of the present utility model;

[0019] Figure 2 is a top view of the structure of the present utility model;

[0020] Figure 3 is a schematic diagram of the connection structure between the support plate and the limiting component of the present utility model;

[0021] Figure 4 It is a schematic structural diagram of the limit component of the present utility model;

[0022] Figure 5 It is a schematic structural diagram of the vibration component of the present utility model;

[0023] Figure 6 It is a schematic structural diagram of the triangular block of the present utility model.

[0024] Explanation of the reference numerals in the figure:

[0025] 1. Workbench; 2. Support plate; 3. Horizontal plate; 4. Upper mold; 5. Lower mold; 6. Limit component; 601. Extension plate; 602. Limit frame; 603. Fixed box; 604. Threaded rod; 605. Spring; 606. Fixed plate; 7. Vibration component; 701. Motor; 702. Connecting rod; 703. Triangular block; 7031. Connecting part; 7032. Protruding part. Specific embodiments

[0026] As Figures 1 to 6 shown, a carbon fiber bicycle frame integrally formed device related to the present utility model includes a workbench 1, support plates 2 are symmetrically arranged on both sides of the upper end surface of the workbench 1, a horizontal plate 3 is fixedly connected to the tops of the two support plates 2 at the same time, chutes are opened in both of the two support plates 2, an upper mold 4 and a lower mold 5 are simultaneously slidably connected in the chutes, model cavities are opened in both the upper mold 4 and the lower mold 5, an injection port is opened on the upper end surface of the upper mold 4, and limit components 6 are arranged on both sides of the upper mold 4 and the lower mold 5;

[0027] The limit component 6 includes extension plates 601 fixedly connected to both sides of the upper mold 4 and the lower mold 5 respectively, limit holes are opened in the extension plates 601, limit frames 602 are arranged in the limit holes, a fixed box 603 is fixedly connected to the surface of the support plate 2, a limit groove is opened in the fixed box 603, the surface of the limit frame 602 is simultaneously slidably connected in the limit groove, one side of the limit frame 602 is rotatably connected to a threaded rod 604, the surface of the threaded rod 604 simultaneously penetrates through the side wall of the fixed box 603 and is threadedly connected to the fixed box 603. By setting the limit component 6, it is possible to conveniently limit and fix the positions of the upper mold 4 and the lower mold 5, improve the stability during the injection molding of the mold, and integrally form the frame at one time through injection molding, reducing the processing steps and time required by traditional welding, assembly and other methods, and avoiding the situation that the welded part is deformed and damaged during use, improving the production efficiency and the use quality of the integral forming of the frame.

[0028] In an embodiment of the present utility model, a vibration component 7 is arranged on the lower end surface of the lower mold 5;

[0029] The vibration assembly 7 includes a motor 701 fixedly connected to the upper end surface of the workbench 1. The output end of the motor 701 is fixedly connected with a connecting rod 702. Symmetrically arranged on both sides of the surface of the connecting rod 702 are triangular blocks 703. The triangular blocks 703 include a connecting portion 7031, and a number of protruding portions 7032 are arranged at equal intervals on the surface of the connecting portion 7031. The surface of the triangular block 703 abuts against the lower end surface of the upper mold 4. The upper end surface of the fixed box 603 is fixedly connected with a spring 605, and the other end of the spring 605 is fixedly connected with a fixing plate 606. One side of the fixing plate 606 is fixedly connected to the support plate 2. By providing the vibration assembly 7, when shrinkage and warping occur during the injection molding process, the rotation of the triangular block 703 can continuously jack up the lower mold 5, and at the same time, the elasticity of the spring 605 is used to reset the positions of the upper mold 4 and the lower mold 5, thereby forming a small-amplitude vibration limited by the length of the spring 605, enabling the injection liquid to flow flat in the mold cavity, allowing the injection liquid to flow into the mold cavity more fully, and improving the injection molding effect and the integrity of the frame molding.

[0030] Working principle: This embodiment provides an integrated molding device for a carbon fiber bicycle frame. When in use, first move the upper mold 4 and the lower mold 5 towards each other so that the upper mold 4 and the lower mold 5 can slide to the central symmetry of the chute at the same time. At this time, by rotating the threaded rod 604 clockwise, the limiting frame 602 is driven to move towards the upper mold 4 and the lower mold 5, and the surface of the limiting frame 602 is clamped in the limiting hole to fix the positions of the upper mold 4 and the lower mold 5. At this time, through the operation of the motor 701, the connecting rod 702 is driven to rotate, causing the triangular block 703 to rotate continuously. During the rotation process, the connecting portion 7031 and the protruding portion 7032 are respectively and sequentially in contact with the lower surface of the lower mold 5. When the protruding portion 7032 contacts the lower surface of the lower mold 5, the upper mold 4, the lower mold 5 and the limiting component 6 are driven to squeeze the spring 605 upwards by its convex surface. Subsequently, the smooth surface of the connecting portion 7031 contacts the lower surface of the lower mold 5, thereby canceling the upward jacking of the lower surface of the lower mold 5, causing the spring 605 to reset and drive the upper mold 4 and the lower mold 5 to reset. Thus, through the continuous rotation of the triangular block 703, a small-amplitude vibration of the upper mold 4 and the lower mold 5 is formed, improving the leveling effect of the injection liquid.

[0031] The embodiments disclosed in the present utility model are preferred embodiments, but are not limited thereto. Those of ordinary skill in the art can easily understand the spirit of the present utility model based on the above embodiments and make different extensions and changes. However, as long as they do not depart from the spirit of the present utility model, they are within the protection scope of the present utility model.

Claims

1. A carbon fiber bicycle frame integral molding device, characterized in that: The workbench (1) comprises a workbench (1), wherein support plates (2) are symmetrically arranged on both sides of the upper end surface of the workbench (1), the top ends of the two support plates (2) are fixedly connected to a transverse plate (3), the two support plates (2) are provided with a slide groove, an upper mold (4) and a lower mold (5) are slidably connected in the slide groove, and both sides of the upper mold (4) and the lower mold (5) are arranged with a limit assembly (6); The limiting assembly (6) comprises extension plates (601) respectively fixedly connected to both sides of the upper mold (4) and the lower mold (5), wherein limiting holes are provided in the extension plates (601), and limiting frames (602) are arranged in the limiting holes.

2. The carbon fiber bicycle frame integral molding device according to claim 1, characterized in that: A fixing box (603) is fixedly connected to the surface of the support plate (2), a limiting groove is provided in the fixing box (603), and the surface of the limiting frame (602) is slidably connected in the limiting groove.

3. The carbon fiber bicycle frame integral molding device according to claim 1, characterized in that: A vibration assembly (7) is arranged on the lower end surface of the lower mold (5); The vibration assembly (7) comprises a motor (701) fixedly connected to the upper end surface of the workbench (1); the output end of the motor (701) is fixedly connected to a connecting rod (702); two symmetrical sides of the surface of the connecting rod (702) are fixedly connected to triangular blocks (703); and the triangular blocks (703) comprise a connecting portion (7031).

4. The carbon fiber bicycle frame integral molding device according to claim 3, characterized in that: A plurality of protrusions (7032) are arranged at equal intervals on the surface of the connecting portion (7031), and the surface of the triangular block (703) abuts against the lower end surface of the upper mold (4).

5. The carbon fiber bicycle frame integral molding device according to claim 1, characterized in that: A threaded rod (604) is rotatably connected to one side of the limiting frame (602), and the surface of the threaded rod (604) simultaneously penetrates the side wall of the fixing box (603) and is threadedly connected to the fixing box (603).

6. The carbon fiber bicycle frame integral molding device according to claim 5, characterized in that: The upper end surface of the fixing box (603) is fixedly connected to a spring (605), the other end of the spring (605) is fixedly connected to a fixing plate (606), and one side of the fixing plate (606) is fixedly connected to the support plate (2).

7. The carbon fiber bicycle frame integral molding device according to claim 1, characterized in that: The upper mold (4) and the lower mold (5) are both provided with a mold cavity, and the upper end surface of the upper mold (4) is provided with an injection port.

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