Injection mold structure for manufacturing handlebar

By designing the injection mold structure with sliders and inclined columns and the cooling system in the lower mold kernel, the problems of complex and low efficiency of traditional mold opening are solved, and the rapid opening and closing of the mold and high-quality product forming are achieved.

CN223030269UActive Publication Date: 2025-06-27DONGGUAN GUANHUI PRECISION MOLD CO LTD
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Patent Information

Application Number
CN202422040976.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-21
Publication Date
2025-06-27
Estimated Expiration
2034-08-21

AI Technical Summary

Technical Problem

Traditional injection molds have complex structures, inconvenient operation, and low production efficiency during the mold opening process, making it difficult to meet the high requirements of the automotive industry for handlebar production efficiency and quality.

Method used

An injection mold structure including upper mold core, lower mold core and cooling system is designed. The mold opening and closing is achieved through the matching design of sliders and inclined columns, and the mold embryo is cooled through the cooling system in the lower mold core.

Benefits of technology

The mold is quickly clamped and stable locked, improving production efficiency; the mold embryo temperature is reduced through the cooling system, ensuring product molding quality; at the same time, easy mold release is avoided by avoiding product damage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an injection mold structure for manufacturing a handlebar, which comprises an upper mold plate, an upper mold core is arranged on the upper mold plate, a cavity and an inclined column are arranged on the upper mold core, a lower mold core is arranged at the bottom of the upper mold core, and four handlebar mold blanks distributed at equal intervals are arranged in the lower mold core. And the two sides of each mold base are provided with corresponding sliding blocks, inclined holes matched with the inclined columns are formed in the sliding blocks, a cooling system is arranged in the lower mold core and used for cooling the mold bases in the injection molding process, and a lower mold plate is arranged at the bottom of the lower mold core. According to the utility model, the mold can be conveniently and quickly opened and closed, and the injection-molded mold is cooled through the cooling system.
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Description

Technical Field

[0001] The utility model relates to the technical field of mold manufacturing, in particular to an injection mold structure for manufacturing a vehicle handle. Background Art

[0002] An injection mold is a widely used tool in the manufacturing industry. Especially in the field of automotive parts manufacturing, such as in the manufacturing process of vehicle handles, the injection mold plays a crucial role. Traditional injection molds are relatively complex in structure, inconvenient to operate, and the production efficiency needs to be improved. Especially during the mold opening process, traditional mold structures may require additional mechanical devices to assist in mold opening, which not only increases the manufacturing cost but also affects the production efficiency.

[0003] With the rapid development of the automotive industry, the requirements for the production efficiency and quality of parts such as vehicle handles are also getting higher and higher. Therefore, there is an urgent need for a new type of injection mold structure to simplify the mold opening process, improve the production efficiency, and ensure the product quality at the same time. Summary of the Utility Model

[0004] This application provides an injection mold structure for manufacturing a vehicle handle, which is convenient for quickly opening and closing the mold, and cools the injection-molded mold through a cooling system.

[0005] An injection mold structure for manufacturing a vehicle handle provided by this application adopts the following technical solutions:

[0006] An injection mold structure for manufacturing a vehicle handle includes an upper template, an upper mold core is arranged on the upper template, a cavity and an inclined column are arranged on the upper mold core, a lower mold core is arranged at the bottom of the upper mold core, four equidistantly distributed vehicle handle mold blanks are arranged in the lower mold core, corresponding sliders are arranged on both sides of each mold blank, an inclined hole matching the inclined column is arranged on the slider, a cooling system is arranged in the lower mold core, the cooling system is used to cool the mold blank during the injection process, and a lower template is arranged at the bottom of the lower mold core.

[0007] By adopting the above technical solutions, in the injection mold structure for manufacturing a vehicle handle designed by the utility model, during use, the upper mold core and the lower mold core are closed. Plastic molding is carried out through the space formed by the vehicle handle mold blank on the lower mold core and the cavity arranged on the upper mold core. During the mold closing process, the sliders move on the arranged tracks, so that the inclined holes on the sliders cooperate with the inclined columns on the upper mold core. After the injection is completed, the movement of the sliders is used to control the inclined holes and the inclined columns to move away from each other, so that the upper mold core and the lower mold core are opened, realizing rapid mold closing. At the same time, a cooling system is arranged on the lower mold core, which can cool the injection-molded mold and ensure the quality of the mold.

[0008] Preferably, a guide rail is provided at the bottom of the slider, the slider is slidably connected to the guide rail, and a locking structure is provided on the slider.

[0009] By adopting the above technical solution, during use, the slider slides on the guide rail and is locked by the locking structure after sliding.

[0010] Preferably, the locking structure includes a limiting hole opened in the slider, a limiting rod is inserted into the limiting hole, the limiting rod is arranged in the lower mold core, and the slider and the lower mold core are locked after the limiting rod is inserted into the limiting hole.

[0011] By adopting the above technical solution, during use, a limiting rod is arranged in the lower mold core, the limiting rod can be inserted into the limiting hole, and after insertion, the slider and the lower mold core are locked and cannot move any more.

[0012] Preferably, a plurality of guide holes are provided on the lower mold core, a plurality of guide posts are provided at the bottom of the upper mold core, and the guide posts and the guide holes are connected in a matching manner.

[0013] By adopting the above technical solution, during use, the connection between the lower mold core and the upper mold core through the guide holes and the guide posts determines the way of mold closing, and at the same time, the stability after mold closing is maintained.

[0014] Preferably, the cooling system includes a plurality of cooling channels, the ends of the cooling channels are connected with cooling pipes, the cooling pipes are used for circulating cooling liquid, and a liquid inlet pipe is provided on the cooling pipes, and the liquid inlet pipe is used for connecting a liquid supply device.

[0015] By adopting the above technical solution, during use, a plurality of cooling channels are opened on the lower mold core, the cooling channels are arranged around the handlebar mold blank, the ends of the cooling channels are connected through cooling pipes, cooling liquid is added to the cooling pipes for circulation, and the cooling liquid is added to the liquid inlet pipe on the cooling pipe through the liquid supply device.

[0016] Preferably, an ejection structure is provided between the lower mold core and the lower template, the ejection structure includes an ejector plate arranged between the lower template and the lower mold core, a plurality of ejector pins are fixedly connected to the ejector plate, ejector pin holes are arranged in the lower mold core, the ejector pins penetrate through the ejector pin holes, and a telescopic structure is provided between the ejector plate and the lower template.

[0017] By adopting the above technical solution, during use, after injection molding, the telescopic structure is used to move the ejector plate upward, thereby driving the ejector pins to move and ejecting the injection-molded mold.

[0018] Preferably, the telescopic structure includes an oil cylinder fixedly connected to the lower template, and the output shaft of the oil cylinder is fixedly connected to the ejector plate. The oil cylinder is used to drive the ejector pin to eject the formed mold.

[0019] By adopting the above technical solution, during use, the up and down movement of the ejector plate is driven by the oil cylinder, and the oil cylinder is installed on the lower template.

[0020] Preferably, a pouring port is provided on the upper template, and the pouring port is connected to the pouring channel for leading the hot melt plastic to the handle mold blank.

[0021] By adopting the above technical solution, during use, the hot melt plastic is added into the pouring port and poured into the handle mold blank through the pouring channel.

[0022] In summary, the present application has the following beneficial effects:

[0023] 1. An injection mold structure for manufacturing a handle designed by the present utility model preferably adopts the combined design of a slider and an inclined column. Through the sliding of the slider on the guide rail and the setting of the locking structure, the rapid opening and closing and stable locking of the mold are realized, further improving the production efficiency;

[0024] 2. An injection mold structure for manufacturing a handle designed by the present utility model effectively reduces the temperature of the mold blank during the injection process by arranging a cooling system in the lower mold core, ensures the molding quality of the product, and simultaneously shortens the production cycle;

[0025] 3. An injection mold structure for manufacturing a handle designed by the present utility model enables the formed product to be easily demolded by the design of the ejection structure, avoiding the problem of product breakage caused by improper ejection force in traditional molds. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a schematic structural diagram of the embodiment;

[0027] Figure 2 It is a schematic structural diagram showing the upper mold core in the embodiment;

[0028] Figure 3 It is a schematic structural diagram showing the lower mold core in the embodiment;

[0029] Figure 4 It is a cross-sectional view of the embodiment;

[0030] Description of reference numerals: 1. Upper template; 2. Upper die core; 3. Cavity; 4. Tilt column; 5. Lower die core; 6. Handlebar mold base; 7. Slide block; 8. Tilt hole; 9. Cooling system; 91. Cooling channel; 92. Cooling pipe; 93. Liquid inlet pipe; 10. Lower template; 11. Guide rail; 12. Locking structure; 121. Limit hole; 122. Limit rod; 13. Guide hole; 14. Guide column; 15. Ejecting structure; 151. Ejector plate; 152. Ejector pin; 153. Ejector pin hole; 16. Telescopic structure; 161. Oil cylinder; 17. Pouring gate. Detailed implementation manners

[0031] The present utility model will be further described in detail below with reference to the accompanying drawings. The same components are denoted by the same reference numerals. It should be noted that the terms "front", "rear", "left", "right", "upper", "lower", "bottom surface" and "top surface" used in the following description refer to the directions in the accompanying drawings, and the terms "inner" and "outer" respectively refer to the directions towards or away from the geometric center of a specific component.

[0032] Embodiment 1

[0033] This embodiment discloses an injection mold structure for manufacturing a handlebar. Referring to Figures 1 to 4 , it includes an upper template 1, on which an upper die core 2 is fixed. The upper die core 2 is machined with a cavity 3 and a tilt column 4. The cavity 3 is used to form the top shape of the handlebar, and the tilt column 4 is used to cooperate with the tilt hole 8 on the slide block 7 to realize the opening and closing of the mold. The bottom of the upper die core 2 is assembled with a lower die core 5, and the lower die core 5 is machined with a plurality of guide holes 13, which match the guide columns 14 at the bottom of the upper die core 2 to ensure that the upper die core 2 and the lower die core 5 can be accurately aligned. Inside the lower die core 5, four equally spaced handlebar mold bases 6 are arranged, and the shapes of these mold bases match the shape of the handlebar and are used to form the main body part of the handlebar.

[0034] During the injection molding process, the molten plastic is injected into the mold through the pouring gate 17, filling the cavity 3 and the handlebar mold bases 6, and after cooling, a handlebar product is formed. At the same time, an ejecting structure 15 is arranged between the lower die core 5 and the lower template 10. The ejecting structure 15 includes an ejector plate 151 arranged between the lower template 10 and the lower die core 5. A plurality of ejector pins 152 are fixed on the ejector plate 151, and the lower die core 5 is machined with ejector pin holes 153 that match the ejector pins 152, so that the ejector pins 152 can penetrate the ejector pin holes 153 and eject the molded product. In order to further control the movement of the ejector pins 152, a telescopic structure 16 is also arranged between the ejector plate 151 and the lower template 10. The telescopic structure 16 includes an oil cylinder 161 fixed on the lower template 10, and the output shaft of the oil cylinder 161 is fixedly connected to the ejector plate 151. By controlling the telescopic movement of the oil cylinder 161, the movement of the ejector pins 152 can be accurately controlled to realize the stable ejection of the product.

[0035] The implementation principle of Embodiment 1 is as follows: Under the action of an injection molding machine, the molten plastic enters the mold through the pouring gate 17, flows through the pouring channel, and then fills into the cavity 3 and the handlebar mold base 6. Under the action of the cooling system 9, the plastic gradually solidifies and forms. When the product is completely cooled, the ejection structure 15 ejects the product from the mold, completing the entire injection molding process.

[0036] Embodiment 2

[0037] Referring to Figure 2 and Figure 3 This embodiment is different from Embodiment 1 in that corresponding sliders 7 are provided on both sides of each handlebar mold base 6. Tilt holes 8 matching the tilt posts 4 are machined on these sliders 7, enabling the sliders 7 to perform opening and closing movements under the guidance of the tilt posts 4. A guide rail 11 is installed at the bottom of the slider 7, and the slider 7 is connected to the guide rail 11 through a slide rail to ensure the stable movement of the slider 7. In addition, a locking structure 12 is provided on the slider 7, which includes a limit hole 121 opened in the slider 7 for inserting a limit rod 122. When the limit rod 122 is inserted into the limit hole 121, the slider 7 and the lower mold core 5 will be locked together to ensure the stability of the mold during the injection molding process.

[0038] Embodiment 3

[0039] Referring to Figure 3 This embodiment is different from Embodiment 2 in that a cooling system 9 is provided in the lower mold core 5. The cooling system 9 includes a plurality of cooling channels 91, and the ends of these channels are connected to cooling pipes 92 for circulating coolant. An inlet pipe 93 is also provided on the cooling pipe 92, which is used to connect to a liquid supply device to ensure the continuous supply of coolant. During the injection molding process, the coolant enters the cooling pipe 92 through the inlet pipe 93, then flows through the cooling channels 91 to continuously cool the mold base, ensuring the rapid forming and high quality of the product.

[0040] The above are all the preferred embodiments of this application. The protection scope of this application is not limited thereby. Therefore, all equivalent changes made according to the structure, shape, and principle of this application should be covered within the protection scope of this application.

Claims

1. An injection mold structure for manufacturing a handlebar, characterized in that: The invention comprises an upper mold plate (1), wherein an upper mold core (2) is arranged on the upper mold plate (1), a mold cavity (3) and an inclined column (4) are arranged on the upper mold core (2), a lower mold core (5) is arranged at the bottom of the upper mold core (2), four handlebar mold bases (6) distributed at equal intervals are arranged in the lower mold core (5), each mold base is provided with corresponding sliders (7) on both sides, and the sliders (7) are provided with inclined holes (8) matching the inclined columns (4), a cooling system (9) is arranged in the lower mold core (5), and the cooling system (9) is used to cool the mold base during the injection molding process, and a lower mold plate (10) is arranged at the bottom of the lower mold core (5).

2. The injection mold structure for manufacturing a handlebar according to claim 1, characterized in that: A guide rail (11) is provided at the bottom of the slider (7), the slider (7) is slidably connected to the guide rail (11), and a locking structure (12) is provided on the slider (7).

3. The injection mold structure for manufacturing a handlebar according to claim 2, characterized in that: The locking structure (12) comprises a limiting hole (121) provided in the slider (7), the limiting hole (121) being used for inserting a limiting rod (122), the limiting rod (122) being arranged in the lower die core (5), and the slider (7) and the lower die core (5) are locked after the limiting rod (122) is inserted in the limiting hole (121).

4. The injection mold structure for manufacturing a handlebar according to claim 1, characterized in that: The lower die core (5) is provided with a plurality of guide holes (13), and the bottom of the upper die core (2) is provided with a plurality of guide columns (14), and the guide columns (14) and the guide holes (13) are connected to each other in a coordinated manner.

5. The injection mold structure for manufacturing a handlebar according to claim 1, characterized in that: The cooling system (9) comprises a plurality of cooling channels (91), the ends of the cooling channels (91) are connected to cooling pipes (92), the cooling pipes (92) are used to circulate cooling liquid, and the cooling pipes (92) are provided with liquid inlet pipes (93), and the liquid inlet pipes (93) are used to connect to a liquid supply device.

6. The injection mold structure for manufacturing a handlebar according to claim 1, characterized in that: An ejection structure (15) is provided between the lower mold core (5) and the lower mold plate (10), and the ejection structure (15) comprises an ejector plate (151) provided between the lower mold plate (10) and the lower mold core (5), a plurality of ejector pins (152) being fixedly connected to the ejector plate (151), an ejector hole (153) being provided in the lower mold core (5), the ejector pins (152) passing through the ejector hole (153), and a telescopic structure (16) being provided between the ejector plate (151) and the lower mold plate (10).

7. The injection mold structure for manufacturing a handlebar according to claim 6, characterized in that: The telescopic structure (16) comprises an oil cylinder (161) fixedly connected to the lower mold plate (10), an output shaft of the oil cylinder (161) fixedly connected to an ejector plate (151), and the oil cylinder (161) is used to drive the ejector (152) to eject the mold after forming.

8. The injection mold structure for manufacturing a handlebar according to claim 1, characterized in that: The upper mold plate (1) is provided with a pouring port (17), and the pouring port (17) is connected to a pouring channel to pass the hot melt plastic to the handlebar mold base (6).