Forced demolding device for mold sticking of hot plate welding product
By designing a hot plate welding product adhesive mold forced demolding device including ceramic heat-insulated sleeves, spring stroke pins, stroke pin sleeves and stroke pin sleeve adjustment blocks, the problem of mold adhesive phenomenon during hot plate welding is solved, and efficient product mold release and welding efficiency are improved.
Patent Information
- Application Number
- CN202421916715.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-08
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-08-08
AI Technical Summary
During the welding process of hot plates, plastic mold products are prone to sticking to molds, which affects the welding quality and efficiency of the product.
A hot plate welding product bonding forced mold release device is designed, including ceramic heat-insulated sleeves, spring stroke pins, stroke pin sleeves and stroke pin sleeve adjustment blocks. Through the combination and adjustment of these components, forced mold release of the product under high temperature state is achieved.
Effective auxiliary products are demolded in high temperature state, which improves the probability of good products of plastic welding products, and is suitable for most heating types of plastic welding tools, improving welding efficiency.
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Figure CN223030382U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of hot plate plastic welding, and is a forced demoulding device for sticky mould of hot plate welding products. Background Technique
[0002] During the welding process of plastic mould products, such as hot plate welding, infrared welding or TR welding, due to material characteristics or product structure limitations, the phenomenon of sticky mould is likely to occur during the heating process of the hot mould module, which affects the subsequent welding of the products and has a significant impact on the welding quality and efficiency of the products. In order to ensure the welding quality of plastic welded products, a forced demoulding structure that can be freely adjusted, simple and universal needs to be designed. Content of the Utility Model
[0003] The purpose of the utility model is to provide a forced demoulding device for sticky mould of hot plate welding products to solve the problems put forward in the above background technique.
[0004] To achieve the above purpose, the utility model provides the following technical scheme: a forced demoulding device for sticky mould of hot plate welding products, the demoulding device is installed on the hot mould bottom plate, and its top passes through the hot mould tooling plate. The hot mould tooling plate is fixedly installed on the hot mould bottom plate through fixing columns. The demoulding device includes a ceramic heat insulation sleeve, a spring travel pin, a travel pin sleeve and a travel pin sleeve adjusting block. An installation hole is provided on the hot mould tooling plate, and the spring travel pin is slidably installed in the installation hole. The top end of the spring travel pin is fixedly installed with the ceramic heat insulation sleeve, and the bottom end is fixedly installed with the travel pin sleeve;
[0005] The travel pin sleeve adjusting block is fixedly installed on the hot mould bottom plate, and the travel pin sleeve is fixedly installed on the travel pin sleeve adjusting block.
[0006] Furthermore, the spring travel pin adopts a telescopic structure, and the ceramic heat insulation sleeve extends out of the installation hole under the action of the spring travel pin.
[0007] Furthermore, the bottom end of the spring travel pin is provided with a thread, and the travel pin sleeve is sleeved on the spring travel pin through the thread.
[0008] Furthermore, heating pipes and thermocouples are respectively installed inside the hot mould tooling plate.
[0009] Furthermore, the travel pin sleeve adjusting block fixes the spring travel pin by clamping the travel pin sleeve and locks it with a locking screw.
[0010] Compared with the prior art, the beneficial effects of the utility model are:
[0011] 1. The hot mould forced demoulding device of the utility model effectively assists the demoulding of products in the high-temperature state and ensures the qualified rate of plastic welded products;
[0012] 2. The induction device of the product of the utility model is convenient to adjust, has a wide applicability, and can be used as a standard component in most heating type plastic welding tooling. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings in the following description are only some embodiments of the present utility model, and for those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0014] Figure 1 Schematic diagram of the forced demolding structure of the hot die tooling of the present utility model;
[0015] Figure 2 Schematic diagram of the hot die tooling plate of the present utility model;
[0016] In the accompanying drawings, the list of components represented by each reference numeral is as follows:
[0017] 1. Ceramic heat insulation sleeve; 2. Spring travel pin; 3. Travel pin sleeve; 4. Travel pin sleeve adjustment block; 5. Hot die tooling plate; 6. Heating tube; 7. Thermocouple. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0018] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts belong to the scope of protection of the present utility model.
[0019] Refer to the attached Figure 1-2 , a forced demolding device for product sticking mold in hot plate welding. The demolding device is installed on the hot die bottom plate, and its top passes through the 5 hot die tooling plates. The 5 hot die tooling plates are fixedly installed on the hot die bottom plate through fixing columns. The demolding device includes 1 ceramic heat insulation sleeve, 2 spring travel pins, 3 travel pin sleeves, and 4 travel pin sleeve adjustment blocks. The 5 hot die tooling plates are provided with mounting holes, and the 2 spring travel pins are slidably installed in the mounting holes. The top end of the 2 spring travel pins is fixedly installed with the 1 ceramic heat insulation sleeve, and the bottom end is fixedly installed with the 3 travel pin sleeves;
[0020] There are screw through holes and counterbores inside the 1 ceramic heat insulation sleeve. A threaded hole is made at the top end of the 2 spring travel pins, and the 1 ceramic heat insulation sleeve is fixed to the top end of the 2 spring travel pins through screws.
[0021] Fix the 3-stroke pin sleeve and the 2-spring stroke pin through their own screw hole structure and then put them into the middle hole of the 4-stroke pin sleeve adjustment block. Make a 1mm gap in the middle of the 4-stroke pin sleeve adjustment block, and tighten the screws through the view orientation screw holes to adjust the upper and lower heights of the hot mold forced demoulding device;
[0022] Among them, holes need to be opened on the 5 hot mold tooling plate and the hot mold bottom plate to avoid interference with the hot mold forced demolding device.
[0023] The utility model discloses a hot mold forced demoulding device which is installed in the middle of the hot mold plate, and 1 to 2 pieces are evenly distributed according to the size of the welding product. The upper and lower heights of the forced demoulding device are adjusted by a 4-stroke pin sleeve adjustment block, so that the product can be forcedly demoulded after heating is completed.
[0024] 1. The ceramic heat-insulating sleeve and 2. The spring travel pin are fixed by screws; 3. The travel pin sleeve and 2. The spring travel pin are fixed by their own screw hole structure and then put into the middle hole of the 4. The travel pin sleeve adjustment block is fixed with the middle locking screw, and then the 4. The travel pin sleeve adjustment block is fixed as a whole on the hot mold bottom plate; the hot mold forced demoulding device is placed on the 5. The hot mold tooling plate is opened with a hole to avoid interference with the hot mold forced demoulding device;
[0025] The utility model has a simple installation method. The 2 spring stroke pins are fixed in the 4 stroke pin sleeve adjustment block through the 3 stroke pin sleeve through their own threaded structure. The subsequent loosening and tightening of the 4 stroke pin sleeve adjustment block forms an overall adjustment of the forced demoulding device.
[0026] Small product size: Limited by the size of the mold tooling and the internal structure of the plastic welding product, the smaller the contact surface between the forced demoulding device and the inner wall of the product, the better. Therefore, the size of the 2 spring travel pins and 1 ceramic insulation sleeve cannot be too large. It is sufficient to use a travel pin with an ejection load greater than 5N.
[0027] Adjustment margin: In order for the forced demoulding device to be suitable for most hot mold tooling, the forced demoulding device must have a certain adjustment margin. The 3-stroke pin sleeve is adjusted by the 4-stroke pin sleeve adjustment block screw to allow the forced demoulding device to have an upper and lower adjustment margin (multiple stroke adjustments can be set by changing the size of the 3-stroke pin sleeve);
[0028] The top sleeve needs to be made of high temperature resistant material to ensure that there is no sticking between the ceramic insulation sleeve and the product during contact, so that the product can successfully leave the hot mold heating area.
[0029] The 4-stroke pin sleeve adjusting block is fixedly installed on the hot mold bottom plate, and the 3-stroke pin sleeve is fixedly installed on the 4-stroke pin sleeve adjusting block.
[0030] The 2-spring travel pin adopts a telescopic structure, and the 1-ceramic heat insulation sleeve extends out of the mounting hole under the action of the 2-spring travel pin.
[0031] The bottom end of the 2-spring travel pin is provided with a thread, and the 3-travel pin sleeve is sleeved on the 2-spring travel pin through the thread.
[0032] The 6-heating tubes and 7-thermocouples are respectively installed inside the 5-hot die tooling plate.
[0033] The 4-travel pin sleeve adjusting block fixes the 2-spring travel pin by clamping the 3-travel pin sleeve, and is locked by a locking screw.
[0034] By loosening and tightening the locking screw in the middle of the view of the 4-travel pin sleeve adjusting block, the up and down height of the 2-spring travel pin is adjusted until it meets the requirements of the self-travel of the 2-spring travel pin;
[0035] The working process of the present utility model: When the equipment heating process starts, the product is adsorbed on the upper and lower cold dies and moves towards the hot die. After the upper and lower cold dies move to the set position, the welding ribs of the product start to be heated at high temperature. The plastic welded product contacts and is stressed by the 1-ceramic heat insulation sleeve, and the stress is transmitted to the 2-spring travel pin at the hot die part and is pressed and stressed;
[0036] After the heating is completed, the cold die tooling and the hot die device are separated up and down. The stress on the 2-spring travel pin is cancelled, and the 1-ceramic heat insulation sleeve is acted on by the elastic force of the 2-spring travel pin and ejects the plastic welded product; thus, the product welding program ends.
[0037] In the description of this specification, the description with reference to terms such as "an embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.
[0038] The above-disclosed preferred embodiments of the present utility model are only used to help explain the present utility model. The preferred embodiments do not describe all the details in detail, nor do they limit the present utility model to the specific embodiments described. Obviously, according to the content of this specification, many modifications and changes can be made. These embodiments are selected and specifically described in this specification in order to better explain the principle and practical application of the present utility model, so that those skilled in the relevant technical field can well understand and utilize the present utility model. The present utility model is only limited by the claims and their full scope and equivalents.
Claims
1. A device for forced demoulding of hot plate welding products, the demoulding device is installed on the hot mold bottom plate, and its top passes through the hot mold tooling plate (5), characterized in that: The hot mold tooling plate (5) is fixedly mounted on the hot mold bottom plate through a fixing column, and the demoulding device comprises a ceramic heat-insulating sleeve (1), a spring travel pin (2), a travel pin sleeve (3), and a travel pin sleeve adjustment block (4). The hot mold tooling plate (5) is provided with a mounting hole, and the spring travel pin (2) is slidably mounted in the mounting hole. The ceramic heat-insulating sleeve (1) is fixedly mounted on the top end of the spring travel pin (2), and the travel pin sleeve (3) is fixedly mounted on the bottom end; The travel pin sleeve adjusting block (4) is fixedly mounted on the hot mold bottom plate, and the travel pin sleeve (3) is fixedly mounted on the travel pin sleeve adjusting block (4).
2. A device for forced demoulding of hot plate welding products according to claim 1, characterized in that: The spring travel pin (2) adopts a retractable structure, and the ceramic heat-insulating sleeve (1) extends out of the mounting hole under the action of the spring travel pin (2).
3. The device for forced demoulding of hot plate welding products according to claim 1, characterized in that: The bottom end of the spring travel pin (2) is provided with a thread, and the travel pin sleeve (3) is sleeved on the spring travel pin (2) through the thread.
4. The device for forced demoulding of hot plate welding products according to claim 1, characterized in that: A heating tube (6) and a thermocouple (7) are respectively installed inside the hot mold tooling plate (5).
5. The device for forced demoulding of hot plate welding products according to claim 1, characterized in that: The travel pin sleeve adjustment block (4) fixes the spring travel pin (2) by clamping the travel pin sleeve (3) and locks it by a locking screw.