High-efficiency ultrasonic plastic welding machine

Abstract

The utility model relates to the technical field of electronic component production, in particular to a high-efficiency ultrasonic plastic welding machine which comprises a platform, an automatic cleaning mechanism fixedly connected to the right side of the top of the platform, a control panel fixedly connected to the front side of the platform, and a dust collecting mechanism fixedly connected to the left side of the top of the platform. A main frame column is fixedly connected to the rear side of the top of the platform, a working assembly is fixedly connected to the top of the main frame column, a hydraulic rod is fixedly connected to the front side of the bottom of the working assembly in a penetrating mode, and a welding head is fixedly connected to the output end of the hydraulic rod. Through cooperation of the supporting frame, the collecting pipe, the concentrating box, the air pump and the conveying pipe, the dust collecting function is achieved, dust can be collected and treated in the using process, so that mistaken suction can be avoided, the body health of workers is protected, meanwhile, the situation that flying dust affects the working state of the workers can be avoided, and the working efficiency is improved. And the work efficiency is prevented from being reduced.

Description

Technical Field

[0001] This utility model relates to the field of electronic component manufacturing technology, specifically a high-efficiency ultrasonic plastic welding machine. Background Technology

[0002] Electronic components are a general term for components and devices. They are commodities whose ionic composition is not changed during the production and processing of electronic components. Therefore, ultrasonic plastic welding machines are needed when producing electronic components.

[0003] A search revealed that patent number CN210969977U, entitled "Utility Model of a Safe Ultrasonic Plastic Welding Machine," includes a base. Research and analysis revealed that although it improves the safety of the welding machine during use, prevents deformation of plastic products due to sudden pressure reduction after the ultrasonic pressure head leaves, improves welding quality, facilitates welding of different plastic products, and expands its applicability, it still has the following drawbacks to some extent.

[0004] For example, currently, when using ultrasonic plastic welding machines to weld workpieces, it is impossible to collect and process dust during use. As a result, some workpieces may generate fine dust during processing. Although the amount is small, some of the dust is so fine that ordinary masks cannot provide complete protection. Therefore, without dust collection and processing, workers may accidentally inhale the dust during processing, causing physical discomfort and affecting their work performance. It may also lead to a decrease in overall processing efficiency. To solve the above technical problems, we have designed a high-efficiency ultrasonic plastic welding machine. Utility Model Content

[0005] The purpose of this invention is to provide a high-efficiency ultrasonic plastic welding machine that has the advantages of dust collection and automatic cleaning during use, thus solving the problems of existing ultrasonic plastic welding machines that cannot collect and process dust and do not have automatic cleaning functions during use.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a high-efficiency ultrasonic plastic welding machine, comprising a platform, an automatic cleaning mechanism fixedly connected to the right side of the top of the platform, a control panel fixedly connected to the front side of the platform, a dust collection mechanism fixedly connected to the left side of the top of the platform, a main frame column fixedly connected to the rear side of the top of the platform, a working component fixedly connected to the top of the main frame column, a hydraulic rod fixedly connected through the front side of the bottom of the working component, a welding head fixedly connected to the output end of the hydraulic rod, a bottom mold provided on the top of the platform, a base frame fixedly connected to the bottom of the platform, a first support plate fixedly connected to the top of both sides of the inner cavity of the base frame, a second support plate fixedly connected to the bottom of both sides of the inner cavity of the base frame, and an ultrasonic component fixedly connected to the top of the first support plate.

[0007] Preferably, the dust collection mechanism includes a support frame, the bottom of which is fixedly connected to the platform, a collection pipe fixedly connected to the top right side of the support frame, a collection box fixedly connected to the top of the second tray, an air pump bolted to the left side of the top of the second tray, the air pump's inlet end connected to the collection box, the air pump's outlet end fixedly connected to the base frame, a conveying pipe connected to the bottom left side of the collection box, the right end of the conveying pipe passing through the base frame and the support frame and connected to the collection pipe, filter plates slidably connected to both sides of the inner cavity of the collection box, an observation plate bolted to the front side of the collection box, a reinforcing rib fixedly connected to the bottom left side of the support frame, and the output end of the control panel unidirectionally electrically connected to the air pump.

[0008] Preferably, the automatic cleaning mechanism includes a vertical plate, the bottom of which is fixedly connected to a platform. An electric push rod is fixedly connected to the right side of the vertical plate. The output end of the electric push rod passes through the vertical plate and is fixedly connected to a cleaning box. A special cotton block is provided on the inner wall of the cleaning box. A frame is fixedly connected to the rear side of the right side of the top of the platform. A tank is fixedly connected to the top of the frame. A control valve is connected to the right side of the tank. A medicine tube is connected to the right end of the control valve. The left end of the medicine tube is fixedly connected to the vertical plate. A reinforcing block is fixedly connected to the bottom of the left side of the vertical plate. The output end of the control panel is unidirectionally electrically connected to the control valve and the electric push rod, respectively.

[0009] Preferably, an adjustment rod is provided at the bottom of the front side of the working component, and heat sinks are embedded in the top of both sides of the working component. The output end of the control panel is unidirectionally electrically connected to the working component, the hydraulic rod and the ultrasonic component respectively.

[0010] Preferably, mounting brackets are fixedly connected to the front and rear sides of the top of the platform, and telescopic rods are fixedly connected to both sides of the top of the mounting brackets. The output ends of the telescopic rods pass through the mounting brackets and are fixedly connected to pressure plates. There are four telescopic rods, and the output end of the control panel is unidirectionally electrically connected to the telescopic rods.

[0011] Preferably, the four corners of the bottom of the base frame are fixedly connected with feet, and the two sides of the front side of the base frame are movably connected with doors via hinges.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0013] 1. This utility model, through the cooperation of a support frame, a collection pipe, a collection box, an air pump, and a delivery pipe, has a dust collection function. It can collect and process dust during use, thereby avoiding accidental inhalation and protecting the health of workers. At the same time, it can prevent the floating dust from affecting the working state of workers and prevent a decrease in work efficiency.

[0014] 2. This utility model, through the cooperation of the upright plate, electric push rod, cleaning box, frame and tank, has an automatic cleaning function. It can automatically clean itself during use, effectively removing slag and other impurities that may remain on the welding head, thus avoiding excessive accumulation that could affect the accuracy of the welding head. At the same time, it can ensure that the final welding effect is not affected, and can also reduce the workload of the staff. Attached Figure Description

[0015] Figure 1 This is an isometric drawing of the structure of this utility model;

[0016] Figure 2 This is an axonometric view of the structure of this utility model;

[0017] Figure 3 This is a cross-sectional axonometric view of the dust collection mechanism of this utility model;

[0018] Figure 4 This is a cross-sectional axonometric view of the automatic cleaning mechanism of this utility model.

[0019] In the diagram: 1. Platform; 2. Automatic cleaning mechanism; 3. Control panel; 4. Dust collection mechanism; 5. Main frame column; 6. Working component; 7. Hydraulic rod; 8. Welding head; 9. Bottom mold; 10. Base frame; 11. First pallet; 12. Second pallet; 13. Ultrasonic component; 14. Support frame; 15. Collection pipe; 16. Centralized box; 17. Air pump; 18. Delivery pipe; 19. Vertical plate; 20. Electric push rod; 21. Cleaning box; 22. Frame; 23. Tank. Detailed Implementation

[0020] Please see Figures 1-4A high-efficiency ultrasonic plastic welding machine includes a platform 1, an automatic cleaning mechanism 2 fixedly connected to the right side of the top of the platform 1, a control panel 3 fixedly connected to the front side of the platform 1, a dust collection mechanism 4 fixedly connected to the left side of the top of the platform 1, a main frame column 5 fixedly connected to the rear side of the top of the platform 1, a working component 6 fixedly connected to the top of the main frame column 5, a hydraulic rod 7 fixedly connected through the front side of the bottom of the working component 6, a welding head 8 fixedly connected to the output end of the hydraulic rod 7, a bottom mold 9 set on the top of the platform 1, a base frame 10 fixedly connected to the bottom of the platform 1, a first support plate 11 fixedly connected to the top of both sides of the inner cavity of the base frame 10, a second support plate 12 fixedly connected to the bottom of both sides of the inner cavity of the base frame 10, and an ultrasonic component 13 fixedly connected to the top of the first support plate 11.

[0021] Please see Figure 1 , Figure 2 and Figure 3 The dust collection mechanism 4 includes a support frame 14, the bottom of which is fixedly connected to the platform 1. A collection pipe 15 is fixedly connected to the top right side of the support frame 14. A collection box 16 is fixedly connected to the top of the second tray 12. An air pump 17 is bolted to the left side of the top of the second tray 12. The air inlet of the air pump 17 is connected to the collection box 16, and the air outlet of the air pump 17 is fixedly connected to the base frame 10. A conveying pipe 18 is connected to the bottom left side of the collection box 16. The right end of the conveying pipe 18 passes through the base frame 10 and the support frame 14 and is connected to the collection pipe 15. Filter plates are slidably connected to both sides of the inner cavity of the collection box 16. An observation plate is bolted to the front side of the collection box 16. A reinforcing rib is fixedly connected to the bottom left side of the support frame 14. The output end of the control panel 3 is unidirectionally electrically connected to the air pump 17. By setting the filter plates, a key blocking function is played, which can keep the dust inside the collection box 16 for subsequent processing.

[0022] Please see Figure 1 , Figure 2 and Figure 4 The automatic cleaning mechanism 2 includes a vertical plate 19, the bottom of which is fixedly connected to the platform 1. An electric push rod 20 is fixedly connected to the right side of the vertical plate 19. The output end of the electric push rod 20 passes through the vertical plate 19 and is fixedly connected to a cleaning box 21. A special cotton block is provided on the inner wall of the cleaning box 21. A frame 22 is fixedly connected to the rear side of the top right side of the platform 1. A tank 23 is fixedly connected to the top of the frame 22. A control valve is connected to the right side of the tank 23. A chemical tube is connected to the right end of the control valve. The left end of the chemical tube is fixedly connected to the vertical plate 19. A reinforcing block is fixedly connected to the bottom left side of the vertical plate 19. The output end of the control panel 3 is unidirectionally connected to the control valve and the electric push rod 20 respectively. By setting the control valve, it plays an auxiliary role, which can control the amount of special cleaning fluid and pressurize and replenish the tank 23 in time when the special cleaning fluid is used up.

[0023] Please see Figure 1 and Figure 2 An adjustment rod is provided at the bottom of the front side of the working component 6, and heat sinks are embedded in the top of both sides of the working component 6. The output end of the control panel 3 is unidirectionally electrically connected to the working component 6, the hydraulic rod 7 and the ultrasonic component 13 respectively. By setting the heat sink, it plays a role in heat dissipation and can prevent the working component 6 from getting hot due to long-term operation.

[0024] Please see Figure 1 and Figure 2 The platform 1 has mounting brackets fixedly connected to the front and rear sides of the top. The mounting brackets have telescopic rods fixedly connected to both sides of the top of the mounting brackets. The output ends of the telescopic rods pass through the mounting brackets and are fixedly connected to pressure plates. There are four telescopic rods. The output end of the control panel 3 is electrically connected to the telescopic rods in one direction. By setting up the mounting brackets, it plays an auxiliary role and can cooperate with the telescopic rods and pressure plates to fix the bottom mold 9, thereby preventing the bottom mold 9 from shaking or shifting.

[0025] Please see Figure 1 and Figure 2 The four corners of the bottom of the base frame 10 are fixedly connected with feet, and the two sides of the front side of the base frame 10 are movably connected with the box door through hinges. By setting the feet, an auxiliary function is played, which can prevent the base frame 10 from directly contacting the ground and causing wear.

[0026] In use, place the device in the designated location, connect the power supply, and check that all components are operating normally. Activate the telescopic rod via control panel 3. The telescopic rod extends and pushes the pressure plate to fix the bottom mold 9. Place the workpiece on the bottom mold 9. Activate the working component 6, hydraulic rod 7, and ultrasonic component 13 via control panel 3. Through the coordination of these three components, the welding head 8 is lowered and closes with the bottom mold 9 to perform the welding operation. After the workpiece welding is completed, a small amount of dust will be generated during the processing of the workpiece. Activate the air pump 17 via control panel 3. The air pump 17 generates suction, and the generated dust will be collected by the collection pipe under the action of suction. Dust is drawn in through pipe 18 and transported into collection box 16. After being filtered by filter plate, the dust remains inside collection box 16 for further processing, thus completing dust collection. During use, welding head 8 needs to be cleaned. Open the control valve through control panel 3, and the special cleaning fluid inside tank 23 will be sprayed onto special cotton pads. After spraying an appropriate amount of special cleaning fluid, close the control valve and start electric push rod 20 through control panel 3. Electric push rod 20 extends and pushes cleaning box 21 to wrap around welding head 8, and the electric push rod 20 reciprocates to push cleaning box 21 for cleaning, thus completing automatic cleaning.

[0027] In summary, this high-efficiency ultrasonic plastic welding machine, through the cooperation of the support frame 14, collection pipe 15, central box 16, air pump 17, delivery pipe 18, upright plate 19, electric push rod 20, cleaning box 21, frame 22 and tank 23, solves the problems of existing ultrasonic plastic welding machines that cannot collect and process dust during use and do not have automatic cleaning functions.

Claims

1. A high efficiency ultrasonic plastic welding machine comprising a platform (1), characterized in that: The right side of the top of the platform (1) is fixedly connected with an automatic cleaning mechanism (2), the front side of the platform (1) is fixedly connected with a control panel (3), the left side of the top of the platform (1) is fixedly connected with a dust collecting mechanism (4), the rear side of the top of the platform (1) is fixedly connected with a main frame column (5), the top of the main frame column (5) is fixedly connected with a working assembly (6), the front side of the bottom of the working assembly (6) is fixedly connected with a hydraulic rod (7) penetrating through, the output end of the hydraulic rod (7) is fixedly connected with a welding head (8), the top of the platform (1) is provided with a bottom die (9), the bottom of the platform (1) is fixedly connected with a bottom frame (10), the top of the both sides of the inner cavity of the bottom frame (10) is fixedly connected with a first supporting plate (11), the bottom of the both sides of the inner cavity of the bottom frame (10) is fixedly connected with a second supporting plate (12), the top of the first supporting plate (11) is fixedly connected with an ultrasonic wave assembly (13).

2. The high efficiency ultrasonic plastic welding machine of claim 1, wherein: The dust collecting mechanism (4) comprises a supporting frame (14), the bottom of the supporting frame (14) is fixedly connected with the platform (1), the top of the right side of the supporting frame (14) is fixedly connected with a collecting pipe (15), the top of the second supporting plate (12) is fixedly connected with a concentrating box (16), the left side of the top of the second supporting plate (12) is connected with an air pump (17) through bolts, the air inlet end of the air pump (17) is connected with the concentrating box (16) in communication, the air outlet end of the air pump (17) is fixedly connected with the bottom frame (10) penetrating through, the bottom of the left side of the concentrating box (16) is connected with a conveying pipe (18) in communication, the right end of the conveying pipe (18) penetrates through the bottom frame (10) and the supporting frame (14) in sequence and is connected with the collecting pipe (15) in communication, the both sides of the inner cavity of the concentrating box (16) are slidably connected with filter plates, the front side of the concentrating box (16) is connected with an observation plate through bolts, the bottom of the left side of the supporting frame (14) is fixedly connected with a reinforcing rib, the output end of the control panel (3) is unidirectionally electrically connected with the air pump (17).

3. The high efficiency ultrasonic plastic welding machine of claim 1, wherein: The automatic cleaning mechanism (2) comprises a vertical plate (19), the bottom of the vertical plate (19) is fixedly connected with the platform (1), the right side of the vertical plate (19) is fixedly connected with an electric push rod (20), the output end of the electric push rod (20) penetrates through the vertical plate (19) and is fixedly connected with a cleaning box (21), the inner wall of the cleaning box (21) is provided with special cotton blocks, the rear side of the right side of the top of the platform (1) is fixedly connected with a frame body (22), the top of the frame body (22) is fixedly connected with a tank body (23), the right side of the tank body (23) is connected with a control valve in communication, the right end of the control valve is connected with a medicament pipe in communication, the left end of the medicament pipe is fixedly connected with the vertical plate (19) penetrating through, the bottom of the left side of the vertical plate (19) is fixedly connected with a reinforcing block, the output end of the control panel (3) is unidirectionally electrically connected with the control valve and the electric push rod (20) respectively.

4. The high efficiency ultrasonic plastic welder of claim 1, wherein: The bottom of the front side of the working assembly (6) is provided with an adjusting rod, the top of the two sides of the working assembly (6) is inlayed and installed with a radiator, and the output end of the control panel (3) is respectively unidirectionally electrically connected with the working assembly (6), the hydraulic rod (7) and the ultrasonic wave assembly (13).

5. The high efficiency ultrasonic plastic welder of claim 1, wherein: The top of the platform (1) is fixedly connected with a mounting rack on the front side and the rear side, the two sides of the top of the mounting rack are fixedly connected with telescopic rods, the output ends of the telescopic rods penetrate through the mounting rack and are fixedly connected with pressing plates, the number of the telescopic rods is four, and the output end of the control panel (3) is unidirectionally electrically connected with the telescopic rods.

6. The high efficiency ultrasonic plastic welder of claim 1, wherein: The bottom of the bottom frame (10) is fixedly connected with bottom feet, and the front side of the bottom frame (10) is movably connected with box doors through hinges.

Images