Coating forming device for water-based PU synthetic leather

By designing an aqueous PU synthetic leather coating molding device including a support frame, feeding assembly, tensioning unit and cooling unit, the problem that existing devices can easily lead to coat edge curling during the trimming process is solved, and the practicality of the device is enhanced by the coating molding function, and the coating molding effect is achieved with high efficiency and high quality coating molding effect.

CN223030390UActive Publication Date: 2025-06-27YANGZHOU DERWINS PLASTICS TECH
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Patent Information

Application Number
CN202421957793.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-14
Publication Date
2025-06-27
Estimated Expiration
2034-08-14

AI Technical Summary

Technical Problem

The existing coating molding device of water-based PU synthetic leather can easily lead to the curling edge of the coating during the trimming process, affecting the appearance, and the device can only be cut and is not suitable for coating molding, which reduces the practicality of the device.

Method used

An aqueous PU synthetic leather coating forming device including a support frame, a feeding assembly, a tensioning unit and a cooling unit is designed. The coating of the raw materials is placed through the coordination of the installation bracket, the drive motor, the guide roller, the support plate and the discharge rod; the coating tension limit is achieved through the coordination of the driving motor, the drive roller, the hydraulic cylinder and the limit rod; the heating pipe and the air pump are combined to achieve drying and cooling of the coating.

Benefits of technology

This device can effectively avoid coated edges, improve the appearance quality of coating molding, and enhance the practicality of the device through the coating molding function, improving work efficiency and product quality.

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Abstract

The utility model discloses a coating forming device for water-based PU (polyurethane) synthetic leather, and relates to the technical field of processing of the water-based PU synthetic leather. The feeding assembly is arranged on one side of the supporting frame and used for feeding; the tensioning unit is arranged on the upper surface of the supporting frame and used for limiting; the cooling unit is arranged on the upper surface of the supporting frame and used for shaping, and the tensioning unit comprises a driving assembly and a limiting assembly arranged on the outer surface of the driving assembly. According to the water-based PU synthetic leather coating forming device disclosed by the utility model, the mounting bracket, the driving motor I, the guide roller, the supporting plate and the discharging rod are matched with one another, so that raw materials, needing to be laminated, of water-based PU synthetic leather can be conveniently placed, and the functionality of the water-based PU synthetic leather coating forming device is improved; and a second driving motor, a driving roller, a bearing frame, a hydraulic cylinder, a telescopic limiting rod, a lifting plate, a limiting frame, a buffer spring and a driven roller are matched with one another, so that the coating can be conveniently tensioned and limited.
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Description

Technical Field

[0001] The utility model relates to the technical field of processing of waterborne PU synthetic leather, and particularly relates to a coating and forming device for waterborne PU synthetic leather. Background Art

[0002] Waterborne PU leather is made of waterborne polyurethane as raw material, with water replacing toxic solvents such as DMF. When processing synthetic leather, it needs to be coated by a coating and forming machine, and after coating, it needs to be dried in the sun, and then the synthetic leather is trimmed. This not only has low work efficiency, but also is time-consuming and laborious, increasing the labor cost.

[0003] In the prior art, in the patent document with the publication number of CN220888120U, a coating and forming device for waterborne PU synthetic leather is proposed, including: a frame, a plurality of rollers are equidistantly installed in the frame, a trimming mechanism and an auxiliary conveying mechanism are fixedly connected to the upper end of the frame, and the trimming mechanisms are respectively located at both ends of the frame, the auxiliary conveying mechanism is located between the trimming mechanism and the coating machine, a coating machine is arranged at one end of the frame, a second support leg is fixedly connected to the lower end of the coating machine, a first support leg is fixedly connected to the lower end of the frame, and the lower ends of the first support leg and the second support leg are on the same plane. It can trim the edge after the synthetic leather is coated, reduce the curling generated during trimming, and at the same time assist in moving the synthetic leather, reducing the work burden.

[0004] In order to solve the problem that the existing forming device trims the coating by a cutting knife, although the cutting knife can cut the coating, it is easy to cause the edge of the coating to curl, affecting the appearance of the coating. The prior art adopts the method of making a circular knife body rotate at a high speed through a first motor to trim the coating, without the need for drying in the sun, to improve work efficiency. However, there will still be a situation where the device can only cut the synthetic leather during use, and it is not convenient for film covering and forming, which further leads to the problem of reducing the practicability of the coating and forming device. Summary of the Utility Model

[0005] The purpose of the utility model is to provide a coating and forming device for waterborne PU synthetic leather to solve the problems raised in the above background art.

[0006] To solve the above technical problems, the technical solution adopted by the utility model is:

[0007] A coating and forming device for water-based PU synthetic leather, comprising a support frame; a feeding component arranged on one side of the support frame for feeding; a tensioning unit arranged on the upper surface of the support frame for limiting; and a temperature reduction unit arranged on the upper surface of the support frame for shaping. The tensioning unit includes a driving combination and a limiting component arranged on the outer surface of the driving component. The temperature reduction unit includes a heating component arranged on the upper surface of the support frame and a temperature reduction component arranged on the outer surface of the heating component.

[0008] A further improvement of the technical solution of the present utility model lies in that: the feeding component includes a mounting bracket, one side of the mounting bracket is fixedly connected to one side of the support frame, the outer surface of the mounting bracket is detachably connected with a driving motor I, and the driving end of the driving motor I is fixedly connected with a guide roller rotatably connected to the inner wall of the mounting bracket.

[0009] A further improvement of the technical solution of the present utility model lies in that: the outer surface of the mounting bracket is detachably connected with a support plate, and a feeding rod is placed on the outer surface of the support plate.

[0010] By adopting the above technical solution, the mutual cooperation of the mounting bracket, the driving motor I, the guide roller, the support plate and the feeding rod can facilitate the placement of the raw materials to be laminated for the water-based PU synthetic leather.

[0011] A further improvement of the technical solution of the present utility model lies in that: the driving component includes a driving motor II, one side of the driving motor II is detachably connected to the front surface of the support frame, and the driving end of the driving motor II is fixedly connected with a driving roller rotatably connected to the inner wall of the support frame.

[0012] A further improvement of the technical solution of the present utility model lies in that: the limiting component includes a load-bearing frame, the bottom surface of the load-bearing frame is fixedly connected to the upper surface of the support frame, the upper surface of the load-bearing frame is detachably connected with a hydraulic cylinder and a telescopic limiting rod, the telescopic ends of the hydraulic cylinder and the telescopic limiting rod are both detachably connected with a lifting plate, the bottom surface of the lifting plate is fixedly connected with a limiting frame and a buffer spring, and the bottom surfaces of the limiting frame and the buffer spring are both detachably connected with a driven roller.

[0013] By adopting the above technical solution, the mutual cooperation of the driving motor II, the driving roller, the load-bearing frame, the hydraulic cylinder, the telescopic limiting rod, the lifting plate, the limiting frame, the buffer spring and the driven roller can facilitate the tensioning and limiting of the coating.

[0014] A further improvement of the technical solution of the present utility model lies in that: the heating component includes a fixed bracket, the bottom surface of the fixed bracket is fixedly connected to the upper surface of the support frame, and the top of the inner wall of the fixed bracket is fixedly connected with a heating pipe.

[0015] A further improvement of the technical solution of the present utility model lies in that: the cooling component includes an air pump, the bottom surface of the air pump is detachably connected to the upper surface of the fixed bracket, the output end of the air pump is detachably connected to a connecting pipe detachably connected to the outer surface of the fixed bracket, and a gas spray head is arranged at the bottom of the connecting pipe.

[0016] By adopting the above technical solution, the mutual cooperation of the fixed bracket, the air pump, the heating pipe, the connecting pipe and the gas spray head is convenient for drying and processing the coated material after fusion is completed, so that the coated material can be timely stored during use.

[0017] Due to adopting the above technical solution, the technical progress achieved by the present utility model compared with the prior art is:

[0018] The present utility model provides a coating forming device for water-based PU synthetic leather. The mutual cooperation of the mounting bracket, the driving motor 1, the guiding roller, the support plate and the unwinding rod can conveniently place the raw materials that need to be laminated for the water-based PU synthetic leather, thereby increasing the functionality of the coating forming device for water-based PU synthetic leather.

[0019] The present utility model provides a coating forming device for water-based PU synthetic leather. The mutual cooperation of the driving motor 2, the driving roller, the load-bearing frame, the hydraulic cylinder, the telescopic limiting rod, the lifting plate, the limiting frame, the buffer spring and the driven roller can conveniently tension and limit the coating.

[0020] The present utility model provides a coating forming device for water-based PU synthetic leather. The mutual cooperation of the fixed bracket, the air pump, the heating pipe, the connecting pipe and the gas spray head is convenient for drying and processing the coated material after fusion is completed, so that the coated material can be timely stored during use. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 is a structural schematic diagram of the present utility model;

[0022] Figure 2 is a front structural schematic diagram of the present utility model

[0023] Figure 3 is a structural schematic diagram of the feeding component of the present utility model;

[0024] Figure 4 is a structural schematic diagram of the tensioning unit of the present utility model;

[0025] Figure 5 is a structural schematic diagram of the cooling unit of the present utility model.

[0026] In the figure: 1, support frame; 2, feeding component; 21, mounting bracket; 22, driving motor 1; 23, guiding roller; 24, support plate; 25, unwinding rod; 3, tensioning unit; 31, driving motor 2; 32, driving roller; 33, load-bearing frame; 34, hydraulic cylinder; 35, telescopic limiting rod; 36, lifting plate; 37, limiting frame; 38, buffer spring; 39, driven roller; 4, cooling unit; 41, fixed bracket; 42, air pump; 43, heating pipe; 44, connecting pipe; 45, gas nozzle. Specific embodiments

[0027] The following further describes the present utility model in detail with reference to embodiments: Embodiment

[0028] As Figures 1-5 shown, the present utility model provides a coating forming device for water-based PU synthetic leather, including a support frame 1;

[0029] a feeding component 2 arranged on one side of the support frame 1 for feeding;

[0030] a tensioning unit 3 arranged on the upper surface of the support frame 1 for limiting;

[0031] and a cooling unit 4 arranged on the upper surface of the support frame 1 for shaping. The tensioning unit 3 includes a driving combination and a limiting component arranged on the outer surface of the driving component. The cooling unit 4 includes a heating component arranged on the upper surface of the support frame 1 and a cooling component arranged on the outer surface of the heating component. The feeding component 2 includes a mounting bracket 21. One side of the mounting bracket 21 is fixedly connected to one side of the support frame 1. The outer surface of the mounting bracket 21 is detachably connected with a driving motor 1 22. The driving end of the driving motor 1 22 is fixedly connected with a guiding roller 23 rotatably connected to the inner wall of the mounting bracket 21. The outer surface of the mounting bracket 21 is detachably connected with a support plate 24. A unwinding rod 25 is placed on the outer surface of the support plate 24. When using the coating forming device for water-based PU synthetic leather, first, the leather coating film roll is passed through the unwinding rod 25 and placed on the outer surface of the support plate 24. Then, after the water-based PU synthetic leather passes through the guiding roller 23 and enters the interior of the tensioning unit 3, the driving motor 1 22 is started, and the guiding roller 23 is driven to rotate by the driving shaft of the driving motor 1 22, so as to facilitate the laminating of the formed coating. Embodiment

[0032] As Figures 1-5As shown in the figure, on the basis of Embodiment 1, the present utility model provides a technical solution: Preferably, the driving assembly includes a second driving motor 31, one side of the second driving motor 31 is detachably connected to the front surface of the support frame 1, and the driving end of the second driving motor 31 is fixedly connected to a driving roller 32 rotatably connected to the inner wall of the support frame 1. The limiting assembly includes a load-bearing frame 33, the bottom surface of the load-bearing frame 33 is fixedly connected to the upper surface of the support frame 1, and a hydraulic cylinder 34 and a telescopic limiting rod 35 are detachably connected to the upper surface of the load-bearing frame 33. The telescopic ends of the hydraulic cylinder 34 and the telescopic limiting rod 35 are both detachably connected to a lifting plate 36. A limiting frame 37 and a buffer spring 38 are fixedly connected to the bottom surface of the lifting plate 36. A driven roller 39 is detachably connected to the bottom surfaces of the limiting frame 37 and the buffer spring 38. When the coating and the film pass between the driving roller 32 and the driven roller 39, start the hydraulic cylinder 34 to cooperate with the telescopic limiting rod 35 to drive the driven roller 39 to lift under the limitation of the limiting frame 37 and the buffer spring 38, so that the synthetic leather is clamped on the outer surface of the driving roller 32, and then start the second driving motor 31 to drive the driving roller 32 to rotate, thereby facilitating the tensioning and limiting of the coating. Embodiment

[0033] As Figures 1-5 As shown in the figure, on the basis of Embodiment 1, the present utility model provides a technical solution: Preferably, the heating assembly includes a fixed bracket 41, the bottom surface of the fixed bracket 41 is fixedly connected to the upper surface of the support frame 1, and a heating tube 43 is fixedly connected to the top of the inner wall of the fixed bracket 41. The cooling assembly includes an air pump 42, the bottom surface of the air pump 42 is detachably connected to the upper surface of the fixed bracket 41, the output end of the air pump 42 is detachably connected to a connecting pipe 44 detachably connected to the outer surface of the fixed bracket 41, and a gas spray head 45 is arranged at the bottom of the connecting pipe 44. When the coating and the film are superimposed and tensioned and enter directly below the cooling unit 4, start the heating tube 43 to heat the film to quickly fuse it with the synthetic leather, then start the air pump 42 to cooperate with the connecting pipe 44 to deliver air to the gas spray head 45, and finally spray it out from the gas spray head 45 to cool the synthetic leather.

[0034] Next, the working principle of the coating forming device for the water-based PU synthetic leather will be specifically described.

[0035] As Figures 1-5As shown in the figure, when using the water-based PU synthetic leather coating and forming device, first pass the leather coating film roll through the unwinding rod 25 and place it on the outer surface of the support plate 24. Then, pass the water-based PU synthetic leather through the guide roller 23 and into the inside of the tensioning unit 3. After that, start the first driving motor 22, and the driving shaft of the first driving motor 22 drives the guide roller 23 to rotate, so as to facilitate the laminating of the formed coating. When the coating and laminating pass between the driving roller 32 and the driven roller 39, start the hydraulic cylinder 34 to cooperate with the telescopic limiting rod 35 to drive the driven roller 39 to lift and lower under the limitation of the limiting frame 37 and the buffer spring 38, so that the synthetic leather is clamped on the outer surface of the driving roller 32. Then, start the second driving motor 31 to drive the driving roller 32 to rotate, thereby facilitating the tensioning and limiting of the coating. When the coating and laminating are superposed and tensioned and enter directly below the cooling unit 4, start the heating tube 43 to heat the laminating to make it quickly fuse with the synthetic leather. Then, start the air pump 42 to cooperate with the connecting pipe 44 to transport air to the gas nozzle 45, and finally spray it out from the gas nozzle 45 to cool the synthetic leather.

[0036] The above text has generally described the present invention in detail. However, based on the present invention, some modifications or improvements can be made, which are obvious to those of ordinary skill in the technical field. Therefore, the modifications or improvements made without departing from the spirit and idea of the present invention are all within the protection scope of the present invention.

Claims

1. A coating and molding device for water-based PU synthetic leather, comprising a support frame (1); A feeding assembly (2) disposed on one side of the support frame (1) and used for feeding materials; A tensioning unit (3) disposed on the upper surface of the support frame (1) for limiting position; and a cooling unit (4) arranged on the upper surface of the support frame (1) for shaping, characterized in that: The tensioning unit (3) comprises a driving assembly and a limiting assembly arranged on the outer surface of the driving assembly, and the cooling unit (4) comprises a heating assembly arranged on the upper surface of the support frame (1) and a cooling assembly arranged on the outer surface of the heating assembly.

2. The coating and molding device for water-based PU synthetic leather according to claim 1, characterized in that: The feeding assembly (2) comprises a mounting bracket (21), one side of the mounting bracket (21) being fixedly connected to one side of the support frame (1), the outer surface of the mounting bracket (21) being detachably connected to a driving motor 1 (22), and the driving end of the driving motor 1 (22) being fixedly connected to a material guide roller (23) rotatably connected to the inner wall of the mounting bracket (21).

3. The coating and molding device for water-based PU synthetic leather according to claim 2, characterized in that: The outer surface of the mounting bracket (21) is detachably connected to a support plate (24), and a discharge rod (25) is placed on the outer surface of the support plate (24).

4. The coating and molding device for water-based PU synthetic leather according to claim 1, characterized in that: The driving assembly comprises a second driving motor (31), one side of the second driving motor (31) being detachably connected to the front side of the support frame (1), and a driving end of the second driving motor (31) being fixedly connected to a driving roller (32) rotatably connected to the inner wall of the support frame (1).

5. The coating and molding device for water-based PU synthetic leather according to claim 4, characterized in that: The limit assembly comprises a load-bearing frame (33), the bottom surface of the load-bearing frame (33) is fixedly connected to the top surface of the support frame (1), the top surface of the load-bearing frame (33) is detachably connected to a hydraulic cylinder (34) and a telescopic limit rod (35), the telescopic ends of the hydraulic cylinder (34) and the telescopic limit rod (35) are detachably connected to a lifting plate (36), the bottom surface of the lifting plate (36) is fixedly connected to a limit frame (37) and a buffer spring (38), and the bottom surfaces of the limit frame (37) and the buffer spring (38) are detachably connected to a driven roller (39).

6. The coating and molding device for water-based PU synthetic leather according to claim 1, characterized in that: The heating component comprises a fixed bracket (41), the bottom surface of the fixed bracket (41) is fixedly connected to the upper surface of the support frame (1), and the top of the inner wall of the fixed bracket (41) is fixedly connected to a heating tube (43).

7. The coating and molding device for water-based PU synthetic leather according to claim 6, characterized in that: The cooling component comprises an air pump (42), the bottom surface of the air pump (42) being detachably connected to the upper surface of the fixed bracket (41), the output end of the air pump (42) being detachably connected to a connecting pipe (44) detachably connected to the outer surface of the fixed bracket (41), and a gas nozzle (45) being arranged at the bottom of the connecting pipe (44).

Citation Information

Patent Citations

  • Coating forming device for water-based PU synthetic leather

    CN220888120U