Servo driving device of continuous fiber crawler-type pultrusion machine
By designing a servo drive device of a continuous fiber crawler pultruder, using hydraulic cylinders and staggered rotating rods to drive the pallets and inserts, the problems of rigid contact and hydraulic compensation mechanism structure of the traditional crawler pultruder drive system are solved, and the stable transmission of crawler pultruder and the improvement of product pass rate are achieved.
Patent Information
- Application Number
- CN202520995724.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-20
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2035-05-20
AI Technical Summary
The drive system of traditional crawler pultruders has problems such as fiber scratches, traction fluctuations and profile distortion caused by rigid contact of the transmission system. The existing hydraulic compensation mechanism is complex in structure, poor synchronization and insufficient reset accuracy, making it difficult to achieve dynamic fiber compensation.
A continuous fiber track pultruder servo drive device is designed, and a hydraulic cylinder is used to drive the staggered moving pallet. The insertion blocks arranged on the pallet are inserted into the track gap. Through the cooperation of the hydraulic cylinder and the staggered rotating rod, the parallel movement of the pallet and the one-way push of the insertion block are realized. The return spring is used to achieve rapid reset of the insertion block, and the friction force during the movement of the conveying part is increased through the pull belt.
It realizes stable long-distance transmission of crawler pultruders, improves transmission stability, reduces friction loss of chains, extends the service life of the equipment, and improves the pass rate of products.
Smart Images

Figure CN223030415U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of crawler pultrusion machines, in particular to a servo drive device for a continuous fiber crawler pultrusion machine. Background Technique
[0002] In the composite material pultrusion forming process, the servo drive device is a key equipment for realizing continuous production, and its transmission accuracy and stability directly affect the mechanical properties and production efficiency of products. Traditional pultrusion machines mostly adopt rigid gear transmission or sprocket drive methods, which have problems such as easy scratching of fiber pre-impregnated materials due to rigid contact in the transmission system and uneven product thickness caused by traction force fluctuations. Especially when processing products with special-shaped cross-sections, conventional guiding devices often cause traction deviation due to the lack of adaptive adjustment functions, resulting in profile distortion or disorder of internal fiber orientation.
[0003] Although there are designs using hydraulic compensation mechanisms in the prior art, they generally have defects such as complex structures, poor multi-cylinder synchronization, and insufficient reset accuracy, making it difficult to achieve dynamic fiber compensation during continuous production. In addition, the rubber belt body of the traditional traction crawler and the drive mechanism mostly adopt a fixed meshing method, which is prone to creep relaxation under long-term alternating loads, resulting in traction force attenuation and positioning inaccuracy. How to construct an integrated drive system with dynamic pressure balance, multi-directional adaptive adjustment, and stable contact transmission has become an important technical bottleneck for improving the continuous production capacity of pultrusion equipment and the qualification rate of products. By changing the traditional drive method, the transmission part can be used to change the transmission of the crawler. Since the transmission chain of the current crawler transmission is long and large in volume, and the output shaft and input shaft of the universal coupling are not synchronized and the rotation speed is uneven, the transmission stability of the crawler pultrusion machine becomes poor. It is necessary to design a servo drive device for a continuous fiber crawler pultrusion machine to solve the drive problem of the crawler pultrusion machine. Content of the Utility Model
[0004] The purpose of the utility model is to solve the deficiencies of the prior art and provide a servo drive device for a continuous fiber crawler pultrusion machine.
[0005] The utility model is realized through the following technical solutions:
[0006] A servo drive device for a continuous fiber crawler pultrusion machine, including a main frame part, a drive part, and a transmission part, characterized in that: drive parts are arranged on both sides of the main frame part, a transmission part is arranged at the upper end of the main frame part, the main frame part bears the drive part and the transmission part, the drive part includes a first drive part and a second drive part, the main frame part is connected to the first drive part through a mounting plate, and the second drive part is connected to the transmission part through a fixing plate.
[0007] Preferably, the main frame part includes a guide plate. A guide groove is formed in the middle of the guide plate. Mounting plates are fixedly connected to both end faces of the guide plate. A positioning plate is fixedly assembled on the inner side surface of the mounting plate, and a screw is installed on the positioning plate.
[0008] Preferably, the first driving part includes a hydraulic cylinder. The driving parts are symmetrically arranged on both sides of the main frame part. A clamping frame is fixedly sleeved on the outer surface of the hydraulic cylinder. A connecting plate is fixedly installed between the clamping frame and the mounting plate. A piston rod is installed on the hydraulic cylinder in the direction towards the guide plate, and a top wheel is installed at the end of the piston rod. The second driving part includes a first rotating rod and a second rotating rod which are arranged alternately. The first rotating rod and the second rotating rod are movably assembled. A spiral spring is fixedly connected between the inner side surfaces of the first rotating rod and the second rotating rod. A fixing plate is installed at the top end of the second rotating rod. Moving parts are installed between the first rotating rod and the mounting plate and between the second rotating rod and the fixing plate respectively.
[0009] Preferably, the conveying part includes symmetrically arranged supporting plates. Slide plates are symmetrically installed on the front and rear end faces of the supporting plates. A supporting rod is fixedly installed in the middle of the surface of the slide plate. A supporting ring is welded at the top end of the supporting rod. A supporting shaft is sleeved inside the supporting ring. A torsion spring is installed between the supporting shaft and the supporting ring. A turntable is fixedly sleeved on the surface of the supporting shaft. A pulling belt is wound between the turntables. A rotating shaft is symmetrically sleeved inside each supporting plate. Rotating blocks are evenly sleeved on the surface of the rotating shaft. A plug is welded on the surface of the rotating block. A return spring is installed between the right side part of the surface of the rotating shaft and the supporting plate.
[0010] Preferably, the guide groove is a rectangular groove.
[0011] Preferably, both the first rotating rod and the second rotating rod are movably connected to the moving parts, and the first rotating rod and the second rotating rod form a scissor structure.
[0012] Preferably, the top wheel and the first rotating rod are in the same horizontal plane.
[0013] Preferably, the plug is a triangular structure.
[0014] Preferably, through grooves corresponding to the rotating blocks are evenly formed in the supporting plate, and a cylindrical blocking block for blocking the plug is arranged in the middle of the through groove.
[0015] Preferably, the pulling belt is made of natural rubber.
[0016] The beneficial effects of the present utility model are:
[0017] (1) The driving force of the hydraulic cylinder can be used to make the conveying part move staggeredly, making the pallet move staggeredly. The insertion blocks arranged on the pallet can just be inserted into the corresponding gaps of the crawler. By setting two sets of this device, the upper and lower traction chains of the crawler pultrusion machine can be driven, changing the traditional motor driving method. Through the parallel movement of the pallet and the function of the insertion blocks, the crawler pultrusion machine can be conveyed by pushing. The insertion blocks are unidirectional and can only rotate in one direction. Combined with the elastic force of the return spring, the insertion blocks can be quickly reset. Through the setting of the pull belt, the friction during the movement of the conveying part is increased by using the pull belt, and it is also more wear-resistant.
[0018] (2) By changing the conveying method of the chain in the crawler pultrusion machine, it can be conveyed smoothly over a long distance, increasing the stability of the conveying. Brief Description of the Drawings
[0019] Figure 1 It is a schematic structural diagram of the present utility model.
[0020] Figure 2 It is a side view of the cooperation between the pallet and the insertion block of the present utility model.
[0021] Figure 3 It is a schematic diagram after the conveying part is staggered in the use state of the present utility model. Detailed Embodiment
[0022] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0023] Please refer to Figures 1 - 3 , the present utility model provides a technical solution:
[0024] A servo drive device for a continuous fiber crawler pultrusion machine includes a main frame part, a drive part and a conveying part. The drive part is arranged on both sides of the main frame part, and the conveying part is arranged at the upper end of the main frame part. The main frame part bears the drive part and the conveying part. The drive part includes a first drive part and a second drive part. The main frame part is connected to the first drive part through the mounting plate 4, and the second drive part is connected to the conveying part through the fixing plate 14. The main frame part bears the drive part and the conveying part.
[0025] The main frame part includes a guide plate 2. A guide groove 1 is opened in the middle of the guide plate 2, which is a rectangular groove. Both end faces of the guide plate 2 are fixedly connected with mounting plates 4. A positioning plate 3 is fixedly assembled on the inner side surface of the mounting plate 4, and screws are installed on the positioning plate 3;
[0026] The first driving part includes a hydraulic cylinder 7. The driving parts are symmetrically arranged on both sides of the main frame part. A clamping frame 6 is fixedly sleeved on the outer surface of the hydraulic cylinder 7. A connecting plate 5 is fixedly installed between the clamping frame 6 and the mounting plate 4. A piston rod 8 is installed in the direction of the guide plate 2 on the hydraulic cylinder 7. A top wheel 9 is installed at the end of the piston rod 8. The second driving part includes a first rotating rod 10 and a second rotating rod 12 which are arranged alternately. The first rotating rod 10 and the second rotating rod 12 are movably assembled. A spiral spring 11 is fixedly connected between the inner sides of the first rotating rod 10 and the second rotating rod 12. A fixing plate 14 is installed at the top end of the second rotating rod 12. Moving parts 13 are installed between the first rotating rod 10 and the mounting plate 4 and between the second rotating rod 12 and the fixing plate 14;
[0027] The conveying part includes symmetrically arranged pallet plates 19. Slide plates 20 are symmetrically installed on the front and rear end faces of the pallet plates 19. A support rod 26 is fixedly installed in the middle of the surface of the slide plate 20. A support ring 22 is welded to the top end of the support rod 26. A support shaft 24 is sleeved inside the support ring 22. A torsion spring 23 is installed between the support shaft 24 and the support ring 22. A turntable 21 is fixedly sleeved on the surface of the support shaft 24. A pulling belt 25 is wound between the turntables 21. The pulling belt 25 is made of natural rubber. A rotating shaft 15 is symmetrically sleeved inside each pallet plate 19. Rotating blocks 17 are evenly sleeved on the surface of the rotating shaft 15. A plug 18 is welded on the surface of the rotating block 17. The plug 18 is triangular in structure. Ultra-high molecular weight polyethylene can be selected, which has a small friction coefficient and reduces the frictional loss to the chain. A return spring 16 is installed between the right side part of the surface of the rotating shaft 15 and the pallet plate 19.
[0028] Wherein, both the first rotating rod 10 and the second rotating rod 12 are movably connected to the moving part 13. The first rotating rod 10 and the second rotating rod 12 form a scissor structure. The top wheel 9 and the first rotating rod 10 are in the same horizontal plane. Through grooves corresponding to the rotating blocks 17 are evenly formed in the pallet plate 19, and a cylindrical stopper for blocking the plug 18 is arranged in the middle of the through groove.
[0029] Working principle: There are upper and lower sets of chains in the crawler pultrusion machine. Two such devices are installed in the middle positions of the upper and lower sets of chains without affecting the mutual cooperation between the upper and lower sets of chains. When conveying the chains, by controlling the hydraulic cylinder 7, the hydraulic cylinder 7 reciprocates, and the top wheel 9 is used to push the first rotating rod 10. At this time, the support plate 19 will be pushed. The insertion block 18 on the support plate 19 will push the chains of the crawler pultrusion machine. When pushing over a long distance, it is more stable and not affected by the coupling. And the insertion block 18 can only rotate unidirectionally. So when the insertion block 18 moves forward, it provides a thrust to the chains. When the insertion block 18 moves backward, the insertion block 18 will stop pushing the chains. The two sets of support plates 19 arranged staggeredly on the left and right sides complete the stable conveyance of the chains. And through the setting of the pulling belt 25, when the support plates 19 on the left and right sides move staggeredly, the friction will be increased and it is easier to apply force. And the pulling belt 25 has the characteristic of wear resistance. This device changes the conveying mode of the chains in the crawler pultrusion machine.
[0030] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A servo drive device for a continuous fiber crawler pultrusion machine, comprising a main frame part, a drive part and a transmission part, characterized in that: The main frame portion is provided with driving portions on both sides, and the upper end of the main frame portion is provided with a conveying portion. The main frame portion supports the driving portion and the conveying portion. The driving portion comprises a first driving portion and a second driving portion. The main frame portion is connected to the first driving portion via a mounting plate (4), and the second driving portion is connected to the conveying portion via a fixing plate (14).
2. A servo drive device for a continuous fiber crawler pultrusion machine according to claim 1, characterized in that: The main frame portion comprises a guide plate (2), a guide groove (1) is provided in the middle of the guide plate (2), mounting plates (4) are fixedly connected to both end surfaces of the guide plate (2), a positioning plate (3) is fixedly mounted on the inner side surface of the mounting plate (4), and screws are installed on the positioning plate (3).
3. The servo drive device for a continuous fiber crawler pultrusion machine according to claim 1, characterized in that: The first driving part comprises a hydraulic cylinder (7), which is symmetrically arranged on both sides of the main frame part. A bracket (6) is fixedly sleeved on the outer surface of the hydraulic cylinder (7), and a connecting plate (5) is fixedly installed between the bracket (6) and the mounting plate (4). The hydraulic cylinder (7) is provided with a piston rod (8) facing the guide plate (2), and a top wheel (9) is installed at the end of the piston rod (8). The second driving part comprises a first rotating rod (10) and a second rotating rod (12) arranged alternately, the first rotating rod (10) and the second rotating rod (12) are movably connected, a coil spring (11) is fixedly connected between the inner sides of the first rotating rod (10) and the second rotating rod (12), a fixing plate (14) is installed at the top end of the second rotating rod (12), and movable parts (13) are installed between the first rotating rod (10) and the mounting plate (4) and between the second rotating rod (12) and the fixing plate (14).
4. The servo drive device for a continuous fiber crawler pultrusion machine according to claim 1, characterized in that: The conveying part comprises a symmetrically arranged support plate (19), wherein a slide plate (20) is symmetrically installed on the front and rear end surfaces of the support plate (19), a support rod (26) is fixedly installed in the middle of the surface of the slide plate (20), a support ring (22) is welded to the top of the support rod (26), a support shaft (24) is sleeved inside the support ring (22), a torsion spring (23) is installed between the support shaft (24) and the support ring (22), a turntable (21) is fixedly sleeved on the surface of the support shaft (24), and a pull belt (25) is wound between the turntables (21), each support plate (19) is symmetrically sleeved with a rotating shaft (15), a rotating block (17) is evenly sleeved on the surface of the rotating shaft (15), an insert block (18) is welded on the surface of the rotating block (17), and a return spring (16) is installed between the right side of the surface of the rotating shaft (15) and the support plate (19).
5. The servo drive device for a continuous fiber crawler pultrusion machine according to claim 2, characterized in that: The guide groove (1) is a rectangular groove.
6. The servo drive device for a continuous fiber crawler pultrusion machine according to claim 3, characterized in that: The first rotating rod (10) and the second rotating rod (12) are both movably connected to the movable member (13), and the first rotating rod (10) and the second rotating rod (12) form a scissor-type structure.
7. The servo drive device for a continuous fiber crawler pultrusion machine according to claim 3, characterized in that: The top wheel (9) and the first rotating rod (10) are located at the same horizontal plane.
8. The servo drive device for a continuous fiber crawler pultrusion machine according to claim 4, characterized in that: The insert block (18) is a triangular structure.
9. The servo drive device for a continuous fiber crawler pultrusion machine according to claim 4, characterized in that: The support plate (19) is evenly provided with through grooves corresponding to the rotating block (17), and a cylindrical stopper is provided in the middle of the through groove to block the inserting block (18).
10. The servo drive device for a continuous fiber crawler pultrusion machine according to claim 4, characterized in that: The drawstring (25) is made of natural rubber.