Cloth cover sleeving device for automatic production line

By designing the cloth sleeve device for automatic production lines, using components such as dual-axis cylinders and finger cylinders, the automated set of cloth sleeves is realized, solving the problems of low efficiency and safety hazards of manual sets, and improving production efficiency and safety.

CN223031350UActive Publication Date: 2025-06-27HUNAN XINGTIANHONG IND CO LTD
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Patent Information

Application Number
CN202422264348.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-14
Publication Date
2025-06-27
Estimated Expiration
2034-09-14

AI Technical Summary

Technical Problem

In the prior art, the cloth cover is manually inserted on the cloth cover rod, which has low production efficiency, inaccurate set, high working strength and safety hazards.

Method used

An automatic production line cover device is designed, including a dual-axis cylinder, a finger cylinder, a proximity switch, a support plate and a pallet. Through the coordinated work of the cylinder and the jaw, the set operation of the cover is automatically completed.

Benefits of technology

The automated set of cloth covers is realized, which improves production efficiency, reduces the intensity of human work, and avoids inaccuracies and safety hazards in manual operations.

✦ Generated by Eureka AI based on patent content.

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Abstract

The cloth cover sleeving device for the automatic production line comprises double-shaft air cylinders, a finger air cylinder, a proximity switch, a supporting plate and a supporting plate, the double-shaft air cylinders comprise the first double-shaft air cylinder, the second double-shaft air cylinder, the third double-shaft air cylinder and the fourth double-shaft air cylinder, the first double-shaft air cylinder is horizontally arranged, the second double-shaft air cylinder is vertically installed, and the third double-shaft air cylinder is vertically installed. The bottom of the second double-shaft air cylinder is fixedly connected with the bottom plate. The third double-shaft air cylinder and the fourth double-shaft air cylinder are both vertically and fixedly installed on the side plate. The side plate is arranged above the bottom plate, and the side plate is perpendicular to the bottom plate; one end of the proximity switch penetrates through a mounting hole in the bottom plate; the supporting plate is connected with a piston rod of the first double-shaft air cylinder. The supporting plate is connected with a piston rod of the fourth double-shaft air cylinder. The cloth cover sleeving device solves the problem of manual operation intensity, improves production efficiency, achieves full-automatic production, and is applied to an automatic production line.
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Description

Technical Field

[0001] The utility model relates to the technical field of air mattress processing and production, and particularly to a cloth sleeve covering device for an automatic production line. Background Art

[0002] An air mattress is a new type of product in the mattress field. During the production and processing of an air mattress, after the cloth sleeve raw material is cut by equipment and the cloth sleeve is opened by a cloth sleeve covering machine, the edges of the upper fabric and the lower fabric are overlapped to form a semi-finished mattress. It is necessary to cover the semi-finished mattress on a mold rod. The traditional technology is to manually cover the cloth sleeve on the cloth sleeve rod, which is difficult to ensure that the manual cloth sleeve covering is accurate and in place. This not only increases the workload of workers and has low production efficiency, but also there are certain safety hazards during the process of manually covering the cloth sleeve.

[0003] The prior art patent with the application number CN202121356609.4 discloses an abdominal pad folding machine, which relates to the field of abdominal pad processing. It includes a frame, multiple placement platforms are arranged on the frame, a front-back moving mechanism is arranged below each placement platform, a left-right moving mechanism is arranged below the multiple front-back moving mechanisms, a first folding mechanism is arranged above each placement platform, a second folding mechanism is arranged on one side of the first folding mechanism, a placement mechanism is arranged between the first folding mechanism and the second folding mechanism, a clamping and rotating mechanism is arranged on the side of the second folding mechanism away from the placement mechanism, a banding mechanism is arranged on one side of the clamping and rotating mechanism, and a bagging mechanism is arranged on one side of the banding mechanism, replacing manual operation. However, the clamping and rotating mechanism in this patent rotates and clamps through a rotating motor and a clamping jaw cylinder, which cannot ensure that the workpiece is accurately clamped and the workpiece is easy to fall off. Summary of the Invention

[0004] The utility model mainly aims at the problems in the prior art that when manually covering a cloth sleeve on a cloth sleeve rod, the production efficiency is low, the covering is inaccurate and not in place, manual repeated covering is required, the working intensity is high and there are certain safety hazards, and provides a cloth sleeve covering device for an automatic production line.

[0005] To achieve the above object, the technical scheme adopted by the utility model is as follows:

[0006] An apparatus for covering a cloth cover for an automatic production line, comprising a double-acting cylinder, a finger cylinder, a proximity switch, a support plate and a pallet. The double-acting cylinder includes a first double-acting cylinder, a second double-acting cylinder, a third double-acting cylinder and a fourth double-acting cylinder. The first double-acting cylinder is horizontally arranged, the second double-acting cylinder is vertically installed, and the bottom of the second double-acting cylinder is fixedly connected to the bottom plate; the third double-acting cylinder and the fourth double-acting cylinder are both vertically and fixedly installed on the side plate; the side plate is arranged above the bottom plate and is perpendicular to the bottom plate; one end of the proximity switch passes through the mounting hole on the bottom plate; the support plate is connected to the piston rod of the first double-acting cylinder; the pallet is connected to the piston rod of the fourth double-acting cylinder; a fixing plate is provided on one side of the finger cylinder.

[0007] Further, it further includes a first mounting plate, a second mounting plate and a third mounting plate. The finger cylinder is connected to the first mounting plate through the fixing plate, and the first mounting plate is arranged above the finger cylinder; the second mounting plate is arranged opposite to the fixing plate and is connected to the first mounting plate; the third mounting plate is connected to the piston rod of the third double-acting cylinder; the third mounting plate is connected to the first mounting plate.

[0008] Further, a sensor is provided on the second mounting plate.

[0009] Further, a buffer is provided on the side of the bottom plate away from the proximity switch, and the buffer is installed on the fixing seat.

[0010] Further, the pallet is of a convex structure, and the convex part of the pallet is fixedly connected to the piston rod of the fourth double-acting cylinder.

[0011] Further, a baffle is fixedly connected to the side edge of the pallet. The baffle is vertically installed, and the long side of the baffle is in contact with the pallet.

[0012] Further, an anti-deviation block is provided at each end of the baffle, and the anti-deviation block is fixedly installed on the upper surface of the pallet.

[0013] Further, it further includes a first limit block and a second limit block. The first limit block and the second limit block are fixed on the side plate. The first limit block is arranged above the piston rod of the third double-acting cylinder, and the second limit block is arranged above the piston rod of the second double-acting cylinder.

[0014] Further, a cylinder fixing plate is fixedly connected to the piston rod of the second double-acting cylinder, and the second double-acting cylinder is connected to the cylinder body of the first double-acting cylinder through the cylinder fixing plate.

[0015] Further, it further includes a drag chain mounting plate, and the drag chain mounting plate is fixedly connected to the side plate.

[0016] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0017] The cloth sleeve device of the utility model comprises a double-axis cylinder, a finger cylinder, a proximity switch, a support plate and a pallet, the double-axis cylinder comprises double-axis cylinder one, double-axis cylinder two, double-axis cylinder three and double-axis cylinder four, the double-axis cylinder one is horizontally arranged, the double-axis cylinder two is vertically installed, and the bottom of the double-axis cylinder two is fixedly connected to the bottom plate; the double-axis cylinder three and the double-axis cylinder four are both vertically fixedly installed on the side plate; the side plate is arranged above the bottom plate, and the side plate is perpendicular to the bottom plate; one end of the proximity switch passes through the mounting hole on the bottom plate; the support plate is connected to the piston rod of the double-axis cylinder one; the pallet is connected to the piston rod of the double-axis cylinder four; a fixing plate is provided on one side of the finger cylinder. Through the operation of the finger cylinder, the lower clamp extends into the cloth sleeve, so that the clamp clamps the upper part of the cloth sleeve, and the cloth sleeve device moves backward in a straight line, closes the double-axis cylinder three to move the cloth sleeve downward, and then opens the double-axis cylinder one to drive the support plate to extend into the cloth sleeve, closes the double-axis cylinder two to drive the support plate to press the cloth sleeve downward, and straightens the cloth sleeve; then opens the double-axis cylinder two to drive the support plate to move up to the initial position, closes the double-axis cylinder four, and moves the support plate upward to open the cloth sleeve, and the clamp on the finger cylinder clamps the cloth sleeve and sleeves it on the mold rod. After the cloth sleeve is sleeved to the specified position of the mold rod, the finger cylinder opens to release the clamp, and the cloth sleeve device returns to the initial state, and this action cycle is completed to complete the next cloth sleeve operation. The cloth sleeve device of the present application is applied to an automatic production line, and the automatic production line equipment automatically transports the cloth sleeve to the cloth sleeve device, and the cloth sleeve device automatically sleeves the cloth sleeve onto the mold rod, so as to realize fully automated production, reduce the intensity of manual work, and improve production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of a cloth sleeve device for an automatic production line;

[0019] Figure 2 The present invention is a side view of the overall structure of a cloth sleeve device for an automatic production line.

[0020] In the schematic diagram, 1. cloth sleeve device; 2. finger cylinder; 3. proximity switch; 4. double-axis cylinder one; 5. double-axis cylinder two; 6. double-axis cylinder three; 7. double-axis cylinder four; 8. cylinder fixing plate; 9. support plate; 10. support plate; 11. bottom plate; 12. side plate; 13. fixing plate; 14. mounting plate one; 15. mounting plate two; 16. mounting plate three; 17. sensor; 18. buffer; 19. baffle; 20 anti-deviation block; 21. drag chain mounting plate; 22. limit block one; 23. limit block two. DETAILED DESCRIPTION

[0021] In order to clearly illustrate the technical features of the application scheme of the utility model, the utility model is described in detail below through specific implementation methods and in combination with the accompanying drawings.

[0022] In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present application. However, the present application may be implemented in other ways different from those described herein. Therefore, the scope of protection of the present application is not limited by the specific embodiments disclosed below.

[0023] In addition, in the description of the present application, it should be understood that the orientation or positional relationships indicated by the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "axial", "radial", "circumferential", etc. are based on the orientation or positional relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation of the present application. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present application, "a plurality" means two or more unless otherwise specifically defined.

[0024] In the present application, unless otherwise clearly defined and limited, the terms "mounted", "connected", "coupled", "fixed", etc. shall be construed in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral body; it may be a mechanical connection, an electrical connection, or a communication connection; it may be directly connected, or indirectly connected through an intermediate medium, and it may be the internal communication of two elements or the interaction relationship between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to specific circumstances.

[0025] In the present application, unless otherwise clearly defined and limited, the first feature being "on" or "under" the second feature may be the direct contact between the first and second features, or the indirect contact between the first and second features through an intermediate medium. In the description of this specification, the descriptions with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples", etc. mean that the specific features, structures, materials, or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described may be combined in any one or more embodiments or examples in a suitable manner.

[0026] Embodiment 1

[0027] Such as Figure 1 And Figure 2As shown in the figure, a cloth sleeve covering device for an automatic production line includes a double-acting cylinder, a finger cylinder 2, a proximity switch 3, a support plate 9, and a support plate 10. The double-acting cylinder includes a double-acting cylinder one 4, a double-acting cylinder two 5, a double-acting cylinder three 6, and a double-acting cylinder four 7. The double-acting cylinder one 4 is horizontally arranged, the double-acting cylinder two 5 is vertically installed, and the bottom of the double-acting cylinder two 5 is fixedly connected to the bottom plate 11. The double-acting cylinder three 6 and the double-acting cylinder four 7 are both vertically and fixedly installed on the side plate 12. The side plate 12 is arranged above the bottom plate 11 and is perpendicular to the bottom plate 11. One end of the proximity switch 3 passes through the mounting hole on the bottom plate 11. The support plate 9 is connected to the piston rod of the double-acting cylinder one 4. The support plate 10 is connected to the piston rod of the double-acting cylinder four 7. One side of the finger cylinder 2 is provided with a fixing plate 13.

[0028] The cloth sleeve covering device 1 further includes a mounting plate one 14, a mounting plate two 15, and a mounting plate three 16. The finger cylinder 3 is connected to the mounting plate one 4 through the fixing plate 13, and the mounting plate one 4 is arranged above the finger cylinder 3. The mounting plate two 5 is arranged opposite to the fixing plate 13 and is fixedly connected to the mounting plate one 4, so that the finger cylinder 3 is just stuck between the mounting plate two 15 and the fixing plate 13. An L-shaped support member is connected to the clamping jaw of the finger cylinder 3, which is convenient for the clamping jaw of the finger cylinder 3 to extend into the cloth sleeve and clamp the cloth sleeve to prevent the cloth sleeve from falling off. The mounting plate three 16 is connected to the piston rod of the double-acting cylinder three 6. The mounting plate three 16 is connected to the mounting plate one 14. A limiting block one 22 is arranged directly above the mounting plate three 16. When the double-acting cylinder three 6 is opened, the limiting block one 22 plays a limiting role on its piston rod. There is also a limiting block two 23 on the side plate 12. Both the limiting block one 22 and the limiting block two 23 are fixed on the side plate 12. The limiting block two 23 is arranged above the piston rod of the double-acting cylinder two 6. When the double-acting cylinder two 6 is opened, the limiting block two 23 plays a limiting role on its piston rod. A buffer 18 is arranged on one side of the bottom plate 11 away from the proximity switch 3. The buffer 18 is installed on the fixed seat. A cylinder fixing plate 8 is fixedly connected to the piston rod of the double-acting cylinder two 5. The double-acting cylinder two 5 is connected to the cylinder body of the double-acting cylinder one 4 through the cylinder fixing plate 8.

[0029] As Figure 1 shown in the figure, the support plate 10 has a convex structure. The convex part of the support plate 10 is fixedly connected to the piston rod of the double-acting cylinder four 7, and the piston rod of the double-acting cylinder four 7 faces downward. A baffle 19 is fixedly connected to one side edge of the support plate 10. The baffle 19 is vertically installed on the support plate 10, and the long side of the baffle 19 is in contact with the support plate 10. One anti-deviation block 20 is provided at each end of the baffle 19. The anti-deviation blocks 20 are fixedly installed on the support plate 10. The baffle 19 on the support plate 10 prevents the cloth sleeve from deviating, and the anti-deviation blocks 20 have the function of quickly aligning the cloth sleeve.

[0030] As Figure 1As shown, in this embodiment, the specific process is as follows: the opening mechanism transports the cloth cover to the cloth cover device 1, the cloth cover device 1 moves forward in a straight line, the finger cylinder 3 is opened, and the clamping claws of the finger cylinder 3 are extended into the inside of the cloth cover. After the clamping claws are completely extended, the finger cylinder 3 is closed, and the clamping claws clamp the upper end of the cloth cover, and then the cloth cover 1 is controlled to move backward in a straight line, and then the double-axis cylinder three 6 is closed. Since the piston rod of the double-axis cylinder three 6 is fixedly connected to the mounting plate three 16, and the upper end surface of the mounting plate three 16 is fixedly connected to the lower end of the mounting plate one 4, when the piston rod of the double-axis cylinder three 6 is retracted, since the mounting plate one 14 is respectively connected to the mounting plate three 16 and the fixed plate 13, the finger cylinder 3 and the cloth cover are driven to move downward; open the double-axis cylinder one 4, since the double-axis cylinder one 4 is horizontally arranged, its piston rod drives the support plate 9 to extend into the interior of the cloth cover from the side of the cloth cover, and then close the double-axis cylinder two 5, The cylinder fixing plate 8 drives the entire double-axis cylinder 1 4 to move downward, thereby controlling the support plate 9 to press the cloth cover down, and realizing the function of automatically straightening the cloth cover; then open the double-axis cylinder 2 5, drive the double-axis cylinder 1 4 and control the support plate 9 to lift up and return to the initial position, and then close the double-axis cylinder 4 7, and drive the support plate 10 to move upward through its piston rod, so that the cloth cover is opened by the support plate 10. At the same time, the clamping claws of the finger cylinder 3 clamp the cloth cover and put it on the mold rod. After the cloth cover is completely put on the specified position of the mold rod, open the finger cylinder 3, control the clamping claws to release the cloth cover, and then open the double-axis cylinder 4 7, drive the support plate 10 to move downward, and the cloth cover device 1 moves backward, open the double-axis cylinder 3 6, control the finger cylinder 3 and drive the clamping claws to move upward, so that the cloth cover device 1 returns to the initial state, and the action is circulated, and then the next cloth cover operation is continued, so as to realize automatic cloth cover on the mold rod and improve production efficiency.

[0031] Example 2

[0032] like Figure 1 and Figure 2 As shown, a cover cloth device for an automatic production line includes a double-axis cylinder, a finger cylinder 2, a proximity switch 3, a support plate 9 and a pallet 10. The double-axis cylinder includes a double-axis cylinder 1 4, a double-axis cylinder 2 5, a double-axis cylinder 3 6 and a double-axis cylinder 4 7. The double-axis cylinder 1 4 is horizontally arranged, the double-axis cylinder 2 5 is vertically installed, and the bottom of the double-axis cylinder 2 5 is fixedly connected to the bottom plate 11; the double-axis cylinder 3 6 and the double-axis cylinder 4 7 are both vertically fixedly installed on the side plate 12; the side plate 12 is arranged above the bottom plate 11, and the side plate 12 is perpendicular to the bottom plate 11; one end of the proximity switch 3 passes through the mounting hole on the bottom plate 11; the support plate 9 is connected to the piston rod of the double-axis cylinder 1 4; the pallet 10 is connected to the piston rod of the double-axis cylinder 4 7; a fixing plate 13 is provided on one side of the finger cylinder 2.

[0033] In this embodiment, a buffer 18 is provided on the side of the bottom plate 11 of the cloth sleeve device 1 away from the proximity switch 3. The buffer 18 is installed on a fixed seat and is disposed below the double-axis cylinder four 7. During the linear movement of the cloth sleeve device 1, the buffer 18 has a limiting and buffering effect on it.

[0034] Embodiment 3

[0035] As Figure 1 shown, a cloth sleeve device for an automatic production line includes a double-axis cylinder, a finger cylinder 2, a proximity switch 3, a support plate 9, and a support plate 10. The double-axis cylinder includes a double-axis cylinder one 4, a double-axis cylinder two 5, a double-axis cylinder three 6, and a double-axis cylinder four 7. The double-axis cylinder one 4 is horizontally arranged, the double-axis cylinder two 5 is vertically installed, and the bottom of the double-axis cylinder two 5 is fixedly connected to the bottom plate 11. The double-axis cylinder three 6 and the double-axis cylinder four 7 are both vertically and fixedly installed on the side plate 12. The side plate 12 is disposed above the bottom plate 11 and is perpendicular to the bottom plate 11. One end of the proximity switch 3 passes through the mounting hole on the bottom plate 11. The support plate 9 is connected to the piston rod of the double-axis cylinder one 4. The support plate 10 is connected to the piston rod of the double-axis cylinder four 7. A fixed plate 13 is provided on one side of the finger cylinder 2.

[0036] In this embodiment, the cloth sleeve device 1 further includes a drag chain mounting plate 21. The drag chain mounting plate 21 is fixedly connected to the side plate 12, is disposed above the proximity switch, and has a horizontal platform for drag chain mounting.

[0037] Obviously, the above embodiments of the present invention are merely examples for clearly illustrating the present invention and are not limitations on the embodiments of the present invention. For those of ordinary skill in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to enumerate all the embodiments here. Any modifications, equivalent replacements, and improvements made within the spirit and principle of the present invention shall be included within the protection scope of the claims of the present invention.

Claims

1. A cloth covering device for an automatic production line, characterized in that: It includes a double-axis cylinder, a finger cylinder, a proximity switch, a support plate and a pallet, wherein the double-axis cylinder includes double-axis cylinder one, double-axis cylinder two, double-axis cylinder three and double-axis cylinder four, the double-axis cylinder one is horizontally arranged, the double-axis cylinder two is vertically installed, and the bottom of the double-axis cylinder two is fixedly connected to the bottom plate; the double-axis cylinder three and the double-axis cylinder four are both vertically fixedly installed on the side plate; the side plate is arranged above the bottom plate, and the side plate is perpendicular to the bottom plate; one end of the proximity switch passes through the mounting hole on the bottom plate; the support plate is connected to the piston rod of the double-axis cylinder one; the pallet is connected to the piston rod of the double-axis cylinder four; a fixing plate is provided on one side of the finger cylinder.

2. The cloth covering device for an automatic production line according to claim 1, characterized in that: It also includes mounting plate one, mounting plate two and mounting plate three. The finger cylinder is connected to the mounting plate one through a fixed plate, and the mounting plate one is arranged above the finger cylinder; the mounting plate two is arranged opposite to the fixed plate, and the mounting plate two is connected to the mounting plate one; the mounting plate three is connected to the piston rod of the dual-axis cylinder three, and the mounting plate three is connected to the mounting plate one.

3. The cloth covering device for an automatic production line according to claim 2, characterized in that: The second mounting plate is provided with a sensor.

4. The cloth covering device for an automatic production line according to claim 1, characterized in that: A buffer is provided on one side of the bottom plate away from the proximity switch, and the buffer is installed on a fixing seat.

5. The cloth covering device for an automatic production line according to claim 1, characterized in that: The support plate is a convex structure, and the convex part of the support plate is fixedly connected to the piston rod of the dual-axis cylinder four.

6. The cloth covering device for an automatic production line according to claim 5, characterized in that: A baffle is fixedly connected to the side of the support plate, the baffle is vertically installed, and the long side of the baffle is in contact with the support plate.

7. The cloth covering device for an automatic production line according to claim 6, characterized in that: An anti-deflection block is respectively arranged at both ends of the baffle, and the anti-deflection block is fixedly mounted on the supporting plate.

8. The cloth covering device for an automatic production line according to claim 1, characterized in that: It also includes a limit block 1 and a limit block 2, wherein the limit block 1 and the limit block 2 are fixed on the side plate, the limit block 1 is arranged above the piston rod of the double-axis cylinder 3, and the limit block 2 is arranged above the piston rod of the double-axis cylinder 2.

9. The cloth covering device for an automatic production line according to claim 8, characterized in that: A cylinder fixing plate is fixedly connected to the piston rod of the double-axis cylinder 2, and the double-axis cylinder 2 is connected to the cylinder body of the double-axis cylinder 1 through the cylinder fixing plate.

10. The cloth covering device for an automatic production line according to claim 1, characterized in that: It also includes a drag chain mounting plate, which is fixedly connected to the side plate.

Citation Information

Patent Citations

  • Abdominal pad folding machine

    CN215362231U