U-shaped rib integral type discharging equipment
By designing the U-bar integrated discharge equipment, the U-bar restriction area is formed by using the discharge countertop, side bracket, clamp fixing assembly and U-bar auxiliary limiting plate, the problems of inaccurate discharge of steel bars and low working efficiency in box beam reinforcement cage production are solved, and the U-bar is efficient and accurate installation and waste reduction effect is achieved.
Patent Information
- Application Number
- CN202422177630.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-05
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-09-05
AI Technical Summary
During the production process of box girder steel cages, the accuracy and working efficiency of steel bar discharge are low, resulting in the steel bars being prone to deformation and waste.
A U-bar integral discharge equipment is designed, including a discharge countertop, side bracket, U-bar clamping plate, a clamping plate fixing assembly and U-bar auxiliary limiting plate. These components form a U-bar restriction area to ensure that the U-bar remains in a standing state after bending and processing, and facilitate subsequent lifting and transfer.
It improves the installation accuracy and working efficiency of U-shaped ribs, avoids mutual interference and deformation of U-shaped ribs during the transfer process, and reduces the generation of waste.
Smart Images
Figure CN223031555U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steel bar processing, in particular to an integral discharging device for U-shaped steel bars. Background Art
[0002] In the production process of the box girder steel bar cage, the accuracy of steel bar discharging directly affects the structural strength of the box girder steel bar cage. It is necessary to determine the position, spacing and direction of each steel bar through calculation, so as to ensure that the box girder can evenly disperse stress when bearing load, and enhance the safety and reliability of the overall structure;
[0003] After the position, spacing and direction of each steel bar in the box girder steel bar cage are determined, it is necessary to manufacture each steel bar one by one according to the position, spacing and direction of the steel bar. The working efficiency of the method of transporting the steel bars to the designated position of the steel bar cage one by one is low, and the workload of the hoisting equipment is large. The method of storing them together and then hoisting them has mutual interference between the steel bars, and the steel bars are prone to deformation and thus become waste materials. Therefore, an integral discharging device for U-shaped steel bars is proposed. Content of the Utility Model
[0004] In order to solve the technical problems existing in the above-mentioned prior art, the utility model provides an integral discharging device for U-shaped steel bars.
[0005] In order to solve the above technical problems, the utility model provides the following technical scheme: an integral discharging device for U-shaped steel bars, including a discharging tabletop, side brackets are welded at both ends of the discharging tabletop, a number of groups of U-shaped steel bar clamping plates are arranged on the surface of the discharging tabletop, clamping plate fixing components for restricting the ends of the U-shaped steel bar clamping plates are arranged on both sides of the discharging tabletop, and U-shaped steel bar auxiliary limiting plates are installed at the ends of the two groups of side brackets;
[0006] The U-shaped steel bar auxiliary limiting plate and the U-shaped steel bar clamping plate cooperate to form a U-shaped steel bar limiting area, and the U-shaped steel bars arranged in the U-shaped steel bar limiting area are kept in an upright state.
[0007] Preferably, the discharging tabletop and the side brackets cooperate to form a U-shaped steel bar discharging area, and the U-shaped steel bar clamping plates arranged on the surface of the discharging tabletop are located at the bottom of the U-shaped steel bar discharging area.
[0008] Preferably, a number of groups of continuous U-shaped steel bar limiting notches with the same specifications are formed on the surface of the U-shaped steel bar clamping plate, and the U-shaped steel bar limiting notches are triangular.
[0009] Preferably, the clamping plate fixing component includes a limiting hole, a sliding rod, a clamping plate fixing rod, a downward pressure spring and an adjusting bolt. The limiting holes are opened at both ends of one side of the discharging tabletop, the sliding rod is sleeved inside the limiting hole, the clamping plate fixing rod is fixed between the ends of the two groups of sliding rods, the downward pressure spring is sleeved outside the lower end of the clamping plate fixing rod, and the adjusting bolt is threadedly connected to the lower end of the sliding rod.
[0010] Preferably, slots for cooperating with the clamping plate fixing rod are provided at both ends of the U-shaped rib clamping plate, and the inner wall of the slot of the U-shaped rib clamping plate is engaged with the clamping plate fixing rod.
[0011] Preferably, the U-shaped rib auxiliary limiting plate includes a bottom plate, a limiting insertion rod, a side plate and a U-shaped rib side limiting plate. The bottom plate is arranged at the top of the side bracket, the limiting insertion rod is arranged at the bottom end of the bottom plate, the side plate is welded to the side of the bottom plate, and the U-shaped rib side limiting plate is welded to the surface of the side plate.
[0012] Preferably, a through hole for cooperating with the limiting insertion rod is provided at the top end of the side bracket, and the side bracket and the limiting insertion rod form a nested connection relationship through the through hole.
[0013] Preferably, the side plate is inclined relative to the bottom plate, and a plurality of groups of U-shaped rib side limiting plates are provided. The plurality of groups of U-shaped rib side limiting plates are arranged at equal intervals on the surface of the side plate.
[0014] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0015] 1. The present invention is provided with a discharge table surface, a side bracket, a U-shaped rib clamping plate, a clamping plate fixing component and a U-shaped rib auxiliary limiting plate. The U-shaped rib auxiliary limiting plate and the U-shaped rib clamping plate cooperate to form a U-shaped rib limiting area. The U-shaped rib after bending processing is transferred to the U-shaped rib limiting area. The U-shaped rib arranged in the U-shaped rib limiting area remains in an upright state, which is convenient for subsequent hoisting and transferring of the U-shaped rib, avoids mutual interference during the unified transfer of the U-shaped rib, avoids the occurrence of waste materials, and the position of each U-shaped rib is fixed, and the installation accuracy is high;
[0016] 2. In the present invention, the clamping plate fixing component includes a limiting hole, a sliding rod, a clamping plate fixing rod, a pressing spring and an adjusting bolt. Under the elastic force of the pressing spring, the adjusting bolt has a tendency to push the sliding rod to move along the limiting hole. During the downward movement of the sliding rod, the clamping plate fixing rod is always in a downward pressing movement state driven by the sliding rod to fix the U-shaped rib clamping plate. By replacing the U-shaped rib clamping plate, the setting position of the U-shaped rib can be changed, improving the versatility. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 is a three-dimensional structural schematic diagram of the present invention;
[0018] Figure 2 is a structural schematic diagram of the use state of the present invention;
[0019] Figure 3 is of the present invention Figure 1 magnified structural schematic diagram at A in;
[0020] Figure 4 Schematic diagram of the U-shaped rib auxiliary limiting plate structure of the present utility model.
[0021] The numbers in the figure represent:
[0022] 1. Discharging table surface; 2. Side bracket; 3. U-shaped rib clamping plate; 4. Clamping plate fixing component; 41. Limiting hole; 42. Slide bar; 43. Clamping plate fixing rod; 44. Pressing spring; 45. Position adjusting bolt; 5. U-shaped rib auxiliary limiting plate; 51. Bottom plate; 52. Limiting insertion rod; 53. Side plate; 54. U-shaped rib side limiting plate. Specific embodiments
[0023] The following further elaborates the present utility model in combination with the accompanying drawings and embodiments on the above and additional technical features and advantages of the present utility model. However, the following embodiments are only the preferred embodiments of the present utility model and not all of them.
[0024] Embodiment:
[0025] As Figures 1 - 4 shown, the present utility model provides an integral U-shaped rib discharging device, including a discharging table surface 1, side brackets 2 are welded to both ends of the discharging table surface 1, the discharging table surface 1 and the side brackets 2 cooperate to form a U-shaped rib discharging area, several groups of U-shaped rib clamping plates 3 are arranged on the surface of the discharging table surface 1, the U-shaped rib clamping plates 3 arranged on the surface of the discharging table surface 1 are located at the bottom of the U-shaped rib discharging area, clamping plate fixing components 4 for restricting the ends of the U-shaped rib clamping plates 3 are arranged on both sides of the discharging table surface 1; U-shaped rib auxiliary limiting plates 5 are installed at the ends of the two side brackets 2;
[0026] The U-shaped rib auxiliary limiting plate 5 and the U-shaped rib clamping plate 3 cooperate to form a U-shaped rib limiting area, and the U-shaped ribs arranged in the U-shaped rib limiting area are kept in an upright state.
[0027] Several groups of continuous U-shaped rib limiting slots with the same specifications are opened on the surface of the U-shaped rib clamping plate 3. The U-shaped rib limiting slots are triangular. When the U-shaped ribs are arranged vertically, the U-shaped rib clamping plate 3 limits and supports the U-shaped ribs through the triangular limiting slots. A gap is left between the U-shaped ribs and the surface of the discharging table surface 1, which is convenient for grasping and transporting the arranged U-shaped ribs. The triangular limiting slots opened on the U-shaped rib clamping plate 3 limit the U-shaped ribs by means of side contact, leaving a bottom space, avoiding the problem that the design of complete contact is likely to cause sundries to enter the lower part of the limiting slots, and reducing the influence of foreign objects on the arrangement of the U-shaped ribs.
[0028] The clamping plate fixing component 4 includes a limiting hole 41, a slide bar 42, a clamping plate fixing rod 43, a pressing spring 44 and a position adjusting bolt 45;
[0029] The limiting holes 41 are opened at both ends of one side of the discharging table surface 1. The sliding rods 42 are sleeved inside the limiting holes 41. The clamping plate fixing rod 43 is fixed between the ends of the two groups of sliding rods 42. The downward pressing spring 44 is sleeved outside the lower end of the clamping plate fixing rod 43. The adjusting bolt 45 is threadedly connected to the lower end of the sliding rod 42. Under the elastic force of the downward pressing spring 44, the adjusting bolt 45 has a tendency to push the sliding rod 42 to move along the limiting hole 41. During the downward movement of the sliding rod 42, the clamping plate fixing rod 43 is always in a downward pressing movement state driven by the sliding rod 42. When the adjusting bolt 45 is further rotated to continue sliding along the surface of the sliding rod 42, the downward pressing spring 44 can be further compressed and deformed, so that the downward pressing spring 44 can increase the reverse force applied by the adjusting bolt 45, enabling the adjusting bolt 45, the sliding rod 42 and the clamping plate fixing rod 43 to cooperate to better fix the U-shaped rib clamping plate 3.
[0030] Both ends of the U-shaped rib clamping plate 3 are provided with clamping grooves that cooperate with the clamping plate fixing rod 43. The inner wall of the clamping groove of the U-shaped rib clamping plate 3 is engaged with the clamping plate fixing rod 43. After the U-shaped rib clamping plate 3 is engaged with the clamping plate fixing rod 43, the end of the U-shaped rib clamping plate 3 is restricted by the clamping plate fixing rod 43 and will not rotate laterally. After both ends of the U-shaped rib clamping plate 3 are restricted by the clamping plate fixing rod 43, the installation position of the U-shaped rib clamping plate 3 remains fixed. After the clamping plate fixing rod 43 moves upward, the clamping plate fixing rod 43 can release the restricting effect on the U-shaped rib clamping plate 3, facilitating the replacement and position adjustment of the U-shaped rib clamping plate 3.
[0031] The U-shaped rib auxiliary limiting plate 5 includes a bottom plate 51, a limiting insertion rod 52, a side plate 53 and a U-shaped rib side limiting plate 54;
[0032] The bottom plate 51 is arranged on the top of the side bracket 2. The limiting insertion rod 52 is arranged at the bottom end of the bottom plate 51. The side plate 53 is welded to the side of the bottom plate 51. The U-shaped rib side limiting plate 54 is welded to the surface of the side plate 53. The U-shaped rib side limiting plate 54 corresponds to the U-shaped rib clamping plate 3. The U-shaped rib clamping plate 3 restricts the bottom of the U-shaped rib, and the U-shaped rib side limiting plate 54 restricts the side of the U-shaped rib. The side plate 53 is inclined relative to the bottom plate 51. There are several groups of U-shaped rib side limiting plates 54, and several groups of U-shaped rib side limiting plates 54 are arranged at equal intervals on the surface of the side plate 53. With the cooperation of the U-shaped rib side limiting plate 54 and the U-shaped rib clamping plate 3, the U-shaped rib maintains a stable standing state.
[0033] The top end of the side bracket 2 is provided with a through hole that cooperates with the limiting insertion rod 52. The side bracket 2 and the limiting insertion rod 52 form a nested connection relationship through the through hole. After the U-shaped rib clamping plate 3 corresponding to the U-shaped rib side limiting plate 54 is replaced, the U-shaped rib side limiting plate 54 can be replaced through the limiting insertion rod 52, so that the U-shaped rib side limiting plate 54 can be quickly assembled, disassembled and matched according to the U-shaped rib clamping plate 3.
[0034] The above are only the preferred embodiments of the present utility model, which are illustrative rather than restrictive to the present utility model. Those skilled in the art understand that many changes, modifications, or even equivalents can be made within the spirit and scope defined by the claims of the present utility model, but all of them will fall within the protection scope of the present utility model.
Claims
1. A U-shaped rib integral discharge device, characterized in that: It includes a discharging table, both ends of which are welded with side brackets, a plurality of groups of U-shaped rib clamps are arranged on the surface of the discharging table, and both sides of the discharging table are provided with clamp fixing components for limiting the ends of the U-shaped rib clamps, and the ends of the two groups of side brackets are installed with U-shaped rib auxiliary limiting plates; The U-shaped rib auxiliary limiting plate cooperates with the U-shaped rib clamping plate to form a U-shaped rib limiting area, and the U-shaped rib arranged in the U-shaped rib limiting area remains in an upright state.
2. A U-shaped rib integral discharge device as claimed in claim 1, characterized in that: The discharging table and the side bracket cooperate to form a U-shaped rib discharging area, and the U-shaped rib clamping plate arranged on the surface of the discharging table is located at the bottom of the U-shaped rib discharging area.
3. A U-shaped rib integral discharge device as claimed in claim 2, characterized in that: The surface of the U-shaped rib clamping plate is provided with a plurality of groups of continuous U-shaped rib limiting notches with the same specifications, and the U-shaped rib limiting notches are triangular in shape.
4. The U-shaped rib integral discharge device according to claim 2, characterized in that: The card plate fixing assembly includes a limiting hole, a sliding rod, a card plate fixing rod, a downward pressure spring and an adjusting bolt. The limiting holes are opened at both ends of one side of the discharging table, the sliding rod is sleeved inside the limiting hole, the card plate fixing rod is fixed between the ends of the two groups of sliding rods, the downward pressure spring is sleeved outside the lower end of the card plate fixing rod, and the adjusting bolt is threadedly connected to the lower end of the sliding rod.
5. The U-shaped rib integral discharge device according to claim 4, characterized in that: Both ends of the U-shaped rib clamping plate are provided with clamping grooves matched with the clamping plate fixing rod, and the inner wall of the clamping groove of the U-shaped rib clamping plate is clamped with the clamping plate fixing rod.
6. The U-shaped rib integral discharge device according to claim 5, characterized in that: The U-shaped rib auxiliary limiting plate includes a bottom plate, a limiting plug rod, a side plate and a U-shaped rib side limiting plate. The bottom plate is arranged on the top of the side bracket, the limiting plug rod is arranged on the bottom end of the bottom plate, the side plate is welded to the side of the bottom plate, and the U-shaped rib side limiting plate is welded to the surface of the side plate.
7. The U-shaped rib integral discharge device according to claim 5, characterized in that: A through hole matched with the limiting plug rod is formed at the top end of the side bracket, and the side bracket forms a nested connection relationship with the limiting plug rod through the through hole.
8. The U-shaped rib integral discharge device according to claim 6, characterized in that: The side plates are arranged obliquely relative to the bottom plate, and a plurality of groups of U-shaped rib side limiting plates are arranged at equal intervals on the surface of the side plates.