Mini-tiller assembly production line
By using technical means such as ring slide rails, conveying chains and hydraulic rods on the micro-tiller assembly line, the problems of high labor intensity and low efficiency of existing assembly production lines have been solved, automatic movement and stability have been improved, and assembly efficiency and applicability have been improved.
Patent Information
- Application Number
- CN202422324736.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-20
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-09-20
AI Technical Summary
The existing micro-tiller assembly production line has high labor intensity and low efficiency, especially when manually moving parts are very laborious in the later stage of assembly.
A micro-tiller assembly production line is designed, using an annular slide rail and a conveying chain system. The station car realizes automatic movement and stability improvement through the coordination of the universal wheel and hydraulic rod. At the same time, the angle of manual adjustment of the rotating plate is reduced by flexibly adjusting the rotating plate.
It effectively reduces the demand for manual handling of parts, reduces labor intensity, improves assembly efficiency, and improves the stability of station vehicles, and is suitable for operators of different heights.
Smart Images

Figure CN223032075U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of micro-tiller manufacturing, and particularly relates to an assembly production line for a micro-tiller. Background Art
[0002] The production and manufacturing process of a micro-tiller mainly includes parts such as a gearbox assembly line, a running-in table, an overall machine assembly, and testing and packaging. During manufacturing, parts are placed on a workbench for assembly, and the workbench needs to be moved to different production line positions for multiple workers to operate simultaneously. After assembly, an overall test is carried out.
[0003] The existing micro-tiller assembly and test production line is divided into multiple workstations, and the equipment at each workstation is different and is used for the assembly of a single part. Parts are manually placed on the equipment for assembly, and after assembly, they are manually moved to the next equipment.
[0004] However, this method has a high labor intensity. The parts of the micro-tiller are relatively heavy, especially in the later stage of assembly, manual movement is very laborious and the efficiency is low. Summary of the Utility Model
[0005] The utility model aims to provide an assembly production line for a micro-tiller to solve the problems of high manual labor intensity and low efficiency of the existing assembly production line.
[0006] To achieve the above object, the utility model provides an assembly production line for a micro-tiller, which includes an annular slide rail. A conveying chain is arranged in the annular slide rail. A plurality of freely movable workbenches are arranged on the annular slide rail. A plurality of universal wheels are installed below the workbench. Support blocks are installed on both sides of the workbench. A sleeve is fixed below the workbench. A connecting rod is slidably arranged in the sleeve, and the other end of the connecting rod is fixedly connected with the conveying chain. A rotating shaft is arranged vertically above the workbench, and a rotating plate is fixed at the upper end of the rotating shaft. A plurality of support platforms are arranged in a row on both sides of the upper surface of the annular slide rail. Two hydraulic rods are arranged on the support platform, and a support plate is fixed at the piston rod of the hydraulic rod.
[0007] The working principle of the technical solution is as follows: The annular slide rail is used to provide a moving area for the station wagon. A conveying chain is arranged at the middle position, and a plurality of driving components are arranged inside the conveying chain. The driving components include motors and sprockets. The diameter of the sprocket is smaller than the distance between the connecting rod and the universal wheel to avoid blocking the passage of the universal wheel. After starting the motor, the sprocket is driven to rotate by the motor, and then the conveying chain is driven to move. The connecting rod is arranged in the sleeve under the station wagon and can only slide up and down. It is used to connect the station wagon and the conveying chain. When the conveying chain rotates, the station wagon is driven to move through the connecting rod and the sleeve. During normal operation, the weight of the station wagon is distributed on a plurality of universal wheels, and the conveying chain and the connecting rod are only used to drive its movement. When the station wagon moves to the support platform, the support blocks on both sides of it move above the support platform. The hydraulic rod is started to push up the support plate, and then the station wagon is lifted up by a certain height, making the universal wheels suspended and no longer supporting the station wagon, which can improve the stability of the station wagon. The connecting rod slides in the sleeve so that the conveying chain will not be pulled when the station wagon is lifted up. During assembly, the rotating plate can be horizontally rotated through the rotating shaft to facilitate adjusting the assembly angle. After the assembly is completed, the hydraulic rod retracts, and the universal wheels contact the ground again to form a support for the station wagon. During specific assembly production, various assembly equipment, grinding equipment, etc. can be installed on the annular slide rail above or on the side close to the support platform through brackets, leaving only the moving space for the station wagon. Then, when the conveying chain runs, it drives the station wagon to move. The station wagon is used to transport parts and is gradually assembled when passing through each support platform, forming an assembly line in a pipeline manner, avoiding manual handling or reducing the handling distance.
[0008] Compared with the prior art, the beneficial effects of this application are as follows: 1) During normal operation, the universal wheels provide support and moving ability. After reaching the support platform, the station wagon is lifted by the hydraulic rod and the support plate, which can effectively improve the stability of the station wagon and avoid accidental movement of the universal wheels during assembly.
[0009] 2) It can avoid manually transporting parts to the equipment for assembly, or effectively reduce the handling distance, reduce the labor intensity, and improve the assembly efficiency.
[0010] 3) The rotating plate can rotate flexibly to adjust the angle facing the worker during assembly, avoiding adjusting the angles of the assembled parts, which can be more labor-saving.
[0011] 4) The station wagon can move up and down through the hydraulic rod, which can make it more convenient for operators of different heights to perform assembly.
[0012] Preferably, it further includes a protective plate which is fixed to the side of the support table.
[0013] Beneficial effects: The protective plate is used to block the sides of the workbench cart and the hydraulic rod, preventing the support plate from pinching the operator's limbs or clothes when it moves upward, thus avoiding safety accidents.
[0014] Preferably, a guiding slide rail is vertically fixed on the protective plate, and the guiding slide rail is slidably connected to the support plate.
[0015] Beneficial effects: The guiding slide rail can limit the movement trajectory of the support plate and improve the stability of the support plate.
[0016] Preferably, it further includes a bolt. The rotating plate is provided with a plurality of jacks in the vertical direction, and the workbench cart is provided with fixing holes in the vertical direction; when the jacks and the fixing holes correspond, the rotating plate and the workbench cart can be fixed by the bolt.
[0017] Beneficial effects: After adjusting the angle of the rotating plate, the rotating plate can be quickly fixed by the bolt, preventing it from rotating during assembly.
[0018] Preferably, a fixing table and a plurality of support rods are fixed above the rotating plate. The fixing table is fixed at the central position of the upper surface of the rotating plate; the plurality of support rods are arranged outside the fixing table.
[0019] Beneficial effects: The fixing table is concave, used to limit the main body of the parts of the micro-tiller. The support rods are located outside the fixing table, used to assist in fixing various parts.
[0020] Preferably, it further includes a plurality of straps and a plurality of fixing buckles. The plurality of straps are arranged on the plurality of support rods; the plurality of fixing buckles are fixed on the plurality of support rods.
[0021] Beneficial effects: The straps are wound around the parts of the micro-tiller or can be used to bind parts and accessories such as drive shafts and connecting wires, and then pass through the fixing buckles, which can further improve the fixing of the parts of the micro-tiller and facilitate assembly. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art.
[0023] Figure 1 It is a schematic structural diagram of an embodiment of a micro-tiller assembly production line of the present invention.
[0024] Figure 2Schematic diagram of the detection position in an embodiment of the assembly line of a micro-tiller according to the present utility model.
[0025] Figure 3 Side view of the detection position in an embodiment of the assembly line of a micro-tiller according to the present utility model.
[0026] Figure 4 For an embodiment of the assembly line of a micro-tiller according to the present utility model, based on Figure 3 Cross-sectional view taken along A-A.
[0027] Reference numerals in the accompanying drawings of the specification include: 1 annular slide rail, 2 conveyor chain, 3 support table, 4 station wagon, 5 connecting rod, 6 universal wheel, 7 support block, 8 rotating plate, 9 sleeve, 10 pin, 11 jack, 12 fixed table, 13 support rod, 14 strap, 15 fixing buckle, 16 protective plate, 17 rotating shaft, 18 fixing hole, 19 hydraulic rod, 20 support plate, 21 guide slide rail. Detailed implementation manners
[0028] The following describes the preferred embodiments of the present utility model with reference to the accompanying drawings. It should be understood that the described preferred embodiments are only used to explain the present utility model and do not limit the protection scope of the present utility model.
[0029] Terms such as "first", "second", etc. in the specification, claims, and embodiments of the present application are used to distinguish similar objects, rather than to describe a specific order or sequence.
[0030] The present utility model will be further described in detail below through preferred specific implementation manners:
[0031] As shown in the Figures 1 - 4 accompanying drawings: Figure 1 Schematic diagram of an embodiment of the assembly line of a micro-tiller according to the present utility model; Figure 2 Schematic diagram of the detection position in an embodiment of the assembly line of a micro-tiller according to the present utility model; Figure 3 Side view of the detection position in an embodiment of the assembly line of a micro-tiller according to the present utility model; Figure 4 For an embodiment of the assembly line of a micro-tiller according to the present utility model, based on Figure 3 Cross-sectional view taken along A-A.
[0032] Please refer to Figure 1, in this embodiment, a plurality of support platforms 3 are arranged and fixed on the annular slide rail 1. A hydraulic rod 19 is provided on the support platform. A support plate 20 is fixed on the piston rod of the hydraulic rod 19. A conveyor chain 2 is arranged in the middle of the annular slide rail 1. A plurality of drive components are arranged on the inner side of the conveyor chain 2. In this embodiment, the drive component includes a motor and a sprocket. The sprocket is engaged with the conveyor chain 2. The conveyor chain 2 is driven to operate by driving the sprocket to rotate through the motor.
[0033] Please refer to Figure 1 and Figure 2 , a plurality of station trucks 4 are arranged on the annular slide rail 1. A sleeve 9 is fixed at the lower end of the station truck 4. A connecting rod 5 that can slide up and down is arranged in the sleeve 9. The connecting rod 5 is fixedly connected to the upper surface of the conveyor chain 2. In this embodiment, welding is used for fixation, and other forms such as snap fixation and magnetic attraction fixation can also be used; a plurality of universal wheels 6 are installed at the lower end of the station truck 4. The universal wheels 6 provide support and moving ability for the station truck 4, enabling it to move along with the conveyor chain 2; support blocks 7 are also fixed on both sides of the lower surface of the station truck 4. The support blocks 7 are placed on the support plate 20 and can support the station truck.
[0034] Please refer to Figure 2 and Figure 3 , a protective plate 16 is arranged on the side of the support platform 3. The protective plate 16 is used to block the side of the station truck 4 and the side of the hydraulic rod 19, preventing the support plate 20 from pinching the operator's limbs or clothes when moving upward and causing safety accidents; a guiding slide rail 21 is arranged on the protective plate 16 in the vertical direction. The guiding slide rail 21 is used to guide the support plate 20.
[0035] Please refer to Figures 2 - 4 , a rotating shaft 17 is installed on the station truck 4. A rotating plate 8 is fixed at the upper end of the rotating shaft 17. The rotating plate 8 can rotate relative to the station truck 4. A plurality of jacks 11 are arranged on the rotating plate 8. The station truck 4 has a fixing hole 18. After rotating and adjusting the rotating plate 8, one of the jacks 11 is made to correspond to the fixing hole 18, and then quick fixation can be achieved through a pin 10.
[0036] Please refer to Figure 2 , a fixing platform 12 is fixed on the upper surface of the rotating plate 8. The fixing platform 12 is used to limit the main body of the parts of the micro-tiller. A plurality of support rods 13 are arranged on its outer side. The support rods 13 are used to assist in fixing the parts; a binding strap 14 and a fixing buckle 15 are arranged on the support rods 13. The binding strap 14 passing through the fixing buckle 15 can form a simple fixation and can be used to bind some parts of the micro-tiller, drive shafts, pull wires, etc.
[0037] The preferred embodiments of the present application have been described in detail above in conjunction with the accompanying drawings. Typical well-known structures and common general knowledge techniques in the preferred embodiments are not described in detail herein. Those of ordinary skill in the art can, under the inspiration given by this embodiment, complete and implement the technical solution of the present utility model in combination with their own capabilities. Some typical well-known structures, well-known methods or common general knowledge techniques should not become an obstacle for those of ordinary skill in the art to implement the present application.
[0038] The scope of protection required by the present application shall be determined by the content of its claims, and the content recorded in the utility model content, specific implementation manners and the drawings of the description is used to interpret the claims.
[0039] Within the scope of the technical concept of the present application, several variations can also be made to the specific implementation manners of the present application, and these specific implementation manners after variation should also be regarded as within the scope of protection of the present application.
Claims
1. A micro-tillage machine assembly production line, comprising an annular slide rail, in which a conveyor chain is arranged, characterized in that: A plurality of freely movable workstation trolleys are arranged on the annular slide rail, a plurality of universal wheels are installed under the workstation trolleys, support blocks are installed on both sides of the workstation trolleys, a sleeve is fixed under the workstation trolley, a connecting rod is slidably arranged in the sleeve, and the other end of the connecting rod is fixedly connected to the conveying chain; a rotating shaft is arranged in the vertical direction above the workstation trolley, and a rotating plate is fixed at the upper end of the rotating shaft; a plurality of support platforms are arranged on both sides of the upper surface of the annular slide rail, two hydraulic rods are arranged on the support platforms, and support plates are fixed at the piston rods of the hydraulic rods.
2. The micro-tillage machine assembly production line according to claim 1, characterized in that: It also includes a protective plate, which is fixed on the side of the supporting platform.
3. The micro-tillage machine assembly production line according to claim 2 is characterized in that: A guide rail is fixed on the protection plate in the vertical direction, and the guide rail is slidably connected to the support plate.
4. The micro-tillage machine assembly production line according to claim 1, characterized in that: It also includes a latch, the rotating plate is provided with a plurality of insertion holes along the vertical direction, and the work station vehicle is provided with a fixing hole along the vertical direction; when the insertion holes correspond to the fixing holes, the rotating plate and the work station vehicle can be fixed by the latch.
5. The micro-tillage machine assembly production line according to claim 4 is characterized in that: A fixed platform and a plurality of support rods are fixed above the rotating plate. The fixed platform is fixed at the center position of the upper surface of the rotating plate. The plurality of support rods are arranged on the outer side of the fixed platform.
6. The micro-tillage machine assembly production line according to claim 5, characterized in that: It also includes a plurality of straps and a plurality of fixing buckles, wherein the plurality of straps are arranged on the plurality of support rods; and the plurality of fixing buckles are fixed on the plurality of support rods.