Cleaning device for gypsum board forming belt
By designing a cleaning device including curved plates, scrapers, brush plates and limit plates, the problems of inconvenience and pollution of agglomerated gypsum on the molded belt are solved, and efficient cleaning and collection effects and production efficiency are improved.
Patent Information
- Application Number
- CN202422106778.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-29
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-08-29
AI Technical Summary
In the prior art, when using scrapers to clean the agglomerated gypsum on the molded belt, it is inconvenient to collect and treat the scraper in a centralized manner, which affects the cleaning efficiency, and the agglomerated gypsum is easily sprinkled on the factory ground, polluting the environment.
A cleaning device for gypsum board forming belts is designed, including mounting base plates and cleaning components. The cleaning assembly consists of a curved plate, a scraper, a brush plate and a limiting plate. A guide channel and a guide groove are provided between the scraper and the limiting plate, which can guide the collection of agglomerated plaster and adjust the overlap between the guide channel and the guide groove through a telescopic shaft.
It effectively improves the cleaning and collection effect of agglomerated gypsum on the molded belt, avoids the gypsum from falling on the factory floor, reduces the cleaning burden, and improves production efficiency.
Smart Images

Figure CN223032123U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of paper-faced gypsum board manufacturing equipment, and particularly relates to a cleaning device for a gypsum board forming belt. Background Art
[0002] With the development of the gypsum board industry, the requirements for the appearance quality of gypsum boards in the market are further improved. There are many reasons affecting the appearance quality of gypsum boards, such as surface pits, white gypsum prints on the paper surface, etc.
[0003] Most of the white gypsum prints on the paper surface are caused by block breakage (lumps in the slurry cause the facing paper to be scratched, resulting in the slurry leaking onto the belt), or the gypsum slurry overflows onto the belt during the process of pulling the plate head. The residual gypsum slurry on the belt will be contaminated onto the facing paper, thereby generating substandard boards and affecting the appearance. In order to reduce the generation of the above-mentioned substandard boards, in the prior art, manual wiping or regular high-pressure water flushing of the belt is often used for cleaning. However, the entire belt is up to one hundred meters long, and the cleaning process is not only time-consuming and laborious, but also has poor effects and is extremely likely to affect production.
[0004] However, during the cleaning process of the caked gypsum on the forming belt, since the caked gypsum cleaned by various cleaning devices all scatters onto the factory floor, it is extremely likely to pollute the working environment and increase the later cleaning burden. Summary of the Utility Model
[0005] The purpose of the utility model is to provide a cleaning device for a gypsum board forming belt, so as to solve the technical problem that when using a scraper to scrape and clean the caked gypsum on the forming belt in the prior art, it is not convenient to centrally collect and process the scraped objects, thereby affecting the cleaning efficiency.
[0006] To solve the above technical problem, the utility model specifically provides the following technical solutions:
[0007] The utility model provides a cleaning device for a gypsum board forming belt, including: a mounting base plate, which is fixedly arranged in the lower area of the forming belt, and the forming belt is driven by a transmission roller; a cleaning assembly, which is arranged near the transmission roller on the lower side of the forming belt for removing the caked gypsum on the forming belt. The cleaning assembly includes an arc-shaped plate, and the arc-shaped plate is fixedly connected to the mounting base plate through a support vertical plate; the radian of the arc-shaped plate is the same as the radian of the bending part of the forming belt, and the distance between the arc-shaped plate and the forming belt is equal. On one side of the inner arc wall of the arc-shaped plate, a scraper and a brush plate are arranged at intervals. The scraper is movably arranged on the arc-shaped plate, and the brush plate is fixedly arranged along the normal plane of the arc-shaped plate; wherein, at both ends of the arc-shaped plate, support plates along its normal plane are symmetrically arranged, both ends of the scraper are respectively axially connected to the support plates, and a spacing for the scraper to rotate is left between one side edge of the scraper and the arc-shaped plate. A limiting plate along its normal plane is arranged on the arc-shaped plate, and the limiting plate is used to limit the rotation range of the scraper, and the limiting plate is arranged in the upstream area of the scraper.
[0008] Further, guiding channels penetrating through the lower side wall of the limiting plate in its width direction are provided. A plurality of guiding channels are arranged at equal intervals along the length direction of the limiting plate. When the scraping plate abuts against the limiting plate, the caked gypsum can be led out of the surface of the scraping plate through the guiding channels. Among them, guiding grooves penetrating through the upper side wall of the scraping plate in its width direction are provided, and the cross-sections of the guiding grooves and the guiding channels are the same.
[0009] Further, the overlapping degree between the guiding channels and the guiding grooves is adjustable. Among them, the scraping plate and the supporting plate are connected by a telescopic shaft rod, and the telescopic adjustment of the telescopic shaft rod can stagger the positions between the scraping plate and the limiting plate to change the overlapping degree between the guiding channels and the guiding grooves.
[0010] Further, the guiding channels and the guiding grooves intersect with each other so that the caked gypsum forms a guiding path with high and low intersections on the scraping plate.
[0011] Further, the guiding channels and the guiding grooves correspond to each other to enlarge the passing area of the guiding channels.
[0012] Further, a brushing plate is arranged in the downstream area of the scraping plate, and a detachable hard brush head is provided at the end of the brushing plate for cleaning the forming belt.
[0013] Further, a collecting hopper is provided on the mounting base plate. The collecting hopper is arranged at the downstream outlet end of the arc-shaped plate and is used for receiving the caked gypsum.
[0014] Further, a supporting inclined plate is provided on the supporting vertical plate for supporting the arc-shaped plate. Among them, a blocking side plate bent upward is provided on the arc-shaped plate, and at least part of the blocking side plate is arranged on both sides of the downstream of the arc-shaped plate. The end of the blocking side plate is bent inward by 30° to form a guiding plate for gathering the caked gypsum.
[0015] The utility model has the following beneficial effects compared with the prior art:
[0016] By arranging a cleaning assembly at the head end of the forming belt, the utility model can clean the caked gypsum on the forming belt along the conveying path, and at the same time can guide and collect the caked gypsum that falls off during cleaning, improving the cleaning and collection effect of the caked gypsum on the forming belt, avoiding the continuous scattering of the caked gypsum onto the factory floor and polluting the working environment, and increasing the cleaning burden of workers. Description of the Drawings
[0017] To more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are merely exemplary, and for those of ordinary skill in the art, without creative efforts, other implementation drawings can also be obtained based on the provided drawings.
[0018] Figure 1 A three-dimensional structure diagram of a cleaning device for a gypsum board forming belt provided by the present invention;
[0019] Figure 2 For Figure 1 The enlarged view of I in;
[0020] Figure 3 For Figure 1 Another perspective structure diagram and its partial view of;
[0021] Figure 4 For Figure 1 The structural schematic diagram of the combination of the scraper and the limiting plate in;
[0022] Figure 5 For Figure 4 The front view and its partial view of.
[0023] Figure 6 The structural schematic diagram of the combination of the scraper and the limiting plate in another embodiment provided by the present invention.
[0024] The reference numerals in the figure are respectively represented as follows:
[0025] 10. Installation base plate; 20. Cleaning assembly; 21. Arc plate; 211. Blocking side plate; 212. Guide plate; 22. Scraper; 221. Guide groove; 23. Brush plate; 231. Hard brush head; 24. Support plate; 25. Limiting plate; 251. Guide channel; 26. Support vertical plate; 261. Support inclined plate; 27. Telescopic shaft rod; 30. Forming belt; 31. Transmission roller; 40. Collection hopper. Specific embodiments
[0026] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
[0027] As Figure 1 shown, the present invention provides a cleaning device for a gypsum board forming belt, including:
[0028] An installation base plate 10 is fixedly arranged in the lower area of the forming belt 30, and the forming belt 30 is driven by a transmission roller 31;
[0029] A cleaning assembly 20 is arranged near the transmission roller 31 on the lower side of the forming belt 30 for removing the agglomerated gypsum on the forming belt 30. The cleaning assembly 20 includes an arc-shaped plate 21, and the arc-shaped plate 21 is fixedly connected to the installation base plate 10 through a support vertical plate 26; the radian of the arc-shaped plate 21 is the same as the radian of the bent part of the forming belt 30, and the distance between the arc-shaped plate 21 and the forming belt 30 is equal. A scraping plate 22 and a brushing plate 23 are arranged at intervals on one side of the inner arc wall of the arc-shaped plate 21. The scraping plate 22 is movably arranged on the arc-shaped plate 21, and the brushing plate 23 is fixedly arranged along the normal plane of the arc-shaped plate 21;
[0030] Wherein, support plates 24 along its normal plane are symmetrically arranged at both ends of the arc-shaped plate 21, and both ends of the scraping plate 22 are respectively pivotally connected to the support plates 24. A spacing for the scraping plate 22 to rotate is left between one side edge of the scraping plate 22 and the arc-shaped plate 21. A limiting plate 25 along the normal plane of the arc-shaped plate 21 is arranged on the arc-shaped plate 21, and the limiting plate 25 is used to limit the rotation range of the scraping plate 22, and the limiting plate 25 is arranged in the upstream area of the scraping plate 22.
[0031] A cleaning device for a gypsum board forming belt provided by the present utility model can clean the agglomerated gypsum on the forming belt 30 along the conveying path by arranging the cleaning assembly 20 at the head end of the forming belt 30, and can also guide and collect the agglomerated gypsum that has fallen after cleaning, improving the cleaning and collection effect of the agglomerated gypsum on the forming belt 30, avoiding the continuous scattering of the agglomerated gypsum onto the factory floor and polluting the working environment, and increasing the cleaning burden of workers.
[0032] In the actual use process of the cleaning assembly 20 provided in this embodiment, the scraping edge of the scraping plate 22 abuts against the forming belt 30, and the other end of the scraping plate 22 that does not abut against the forming belt 30 is limited by the limiting plate 25, so as to use the scraping plate 22 to scrape the moving forming belt 30 to clean the agglomerated gypsum thereon. After the forming belt 30 runs one week, that is, after the scraping operation of the entire forming belt 30 is completed, the scraping plate 22 is rotated to make the scraped and collected agglomerated gypsum fall onto the arc-shaped plate 21 for centralized collection, avoiding the random scattering of the agglomerated gypsum on the factory floor after being scraped.
[0033] In the above embodiment, the limitation of the scraping plate 22 depends on its effect when abutting against the limiting plate 25, and when the two abut, the export path of the agglomerated gypsum cleared is blocked, so that the agglomerated gypsum is easily blocked by the end face of the limiting plate 25 after being cleaned and is not easily exported centrally.
[0034] To solve the above problems, as Figure 2, 4 As shown in the figure, in the preferred embodiment provided by the present utility model based on the above-mentioned embodiment, a guiding channel 251 penetrating along its width direction is provided on the lower side wall of the limiting plate 25. A plurality of guiding channels 251 are arranged at equal intervals along the length direction of the limiting plate 25. When the scraping plate 22 abuts against the limiting plate 25, the agglomerated gypsum can be led out of the surface of the scraping plate 22 through the guiding channel 251. Among them, a guiding groove 221 penetrating along its width direction is provided on the upper side wall of the scraping plate 22, and the cross-section of the guiding groove 221 is the same as that of the guiding channel 251.
[0035] In this embodiment, by respectively providing the guiding groove 221 and the guiding channel 251 on the abutting side walls of the scraping plate 22 and the limiting plate 25, it is beneficial to lead out and collect the agglomerated gypsum from them, avoid a large amount of agglomerated gypsum accumulating on the scraping plate 22, increase the difficulty of cleaning and collection, avoid the excessive accumulated agglomerated gypsum re-adhering to the forming belt 30, and keep the forming belt 30 clean itself.
[0036] In the above-mentioned embodiment, the position of the scraping plate 22 relative to the limiting plate 25 is fixed, resulting in the fixed relative position between the fixedly provided guiding groove 221 and the guiding channel 251, which is not conducive to adaptively adjusting the passing property of the guiding path according to different forms of agglomerated gypsum.
[0037] To solve the above problems, please continue to refer to Figure 2 As shown in the figure, in the preferred embodiment provided by the present utility model based on the above-mentioned embodiment, the overlapping degree between the guiding channel 251 and the guiding groove 221 is adjustable; among them, the scraping plate 22 and the support plate 24 are connected by a telescopic shaft rod 27, and the telescopic adjustment of the telescopic shaft rod 27 can make the position of the scraping plate 22 stagger with that of the limiting plate 25 to change the overlapping degree between the guiding channel 251 and the guiding groove 221.
[0038] Based on the above-mentioned embodiment, a overlapping state of the guiding channel 251 and the guiding groove 221 is as shown in Figure 5 As shown in the figure, the guiding channel 251 and the guiding groove 221 correspond to each other to expand the passing area of the guiding channel 251.
[0039] Another overlapping state of it is as shown in Figure 6 As shown in the figure, the guiding channel 251 and the guiding groove 221 are staggered with each other to form a guiding path with high and low stagger on the scraping plate 22 for the agglomerated gypsum.
[0040] As shown in Figure 2 As shown in the figure, in another embodiment provided by the present utility model, a brush plate 23 is arranged in the downstream area of the scraping plate 22, and a detachable hard brush head 231 is provided at the end of the brush plate 23 for cleaning the forming belt 30.
[0041] As shown in Figure 3As shown, in another embodiment provided by the present utility model, a collecting hopper 40 is provided on the mounting base plate 10. The collecting hopper 40 is arranged at the downstream outlet end of the arc-shaped plate 21, and the collecting hopper 40 is used to receive the caked gypsum.
[0042] In order to increase the support strength of the arc-shaped plate 21 and improve the guiding and collecting efficiency of the caked gypsum, as Figure 3 shown, in the preferred embodiment provided by the present utility model based on the above embodiment, a support inclined plate 261 is provided on the support vertical plate 26 to support the arc-shaped plate 21; wherein, a blocking side plate 211 bent upward is provided on the arc-shaped plate 21, and the blocking side plate 211 is at least partially arranged on both sides of the downstream of the arc-shaped plate 21; the end of the blocking side plate 211 is bent inward by 30° to form a guiding plate 212, and the guiding plate 212 is used to gather the caked gypsum.
[0043] The above embodiments are only exemplary embodiments of the present application and are not used to limit the present application. The protection scope of the present application is defined by the claims. Those skilled in the art can make various modifications or equivalent replacements within the essence and protection scope of the present application, and such modifications or equivalent replacements should also be regarded as falling within the protection scope of the present application.
Claims
1. A cleaning device for a gypsum board forming belt, characterized in that: include: A mounting base plate (10) is fixedly arranged in the lower area of a forming belt (30), wherein the forming belt (30) is driven by a transmission roller (31); a cleaning assembly (20), which is arranged at the lower side of the forming belt (30) near the transmission roller (31) and is used to remove the agglomerated gypsum on the forming belt (30); the cleaning assembly (20) comprises an arc-shaped plate (21), and the arc-shaped plate (21) is fixedly connected to the mounting base plate (10) via a supporting vertical plate (26); The curvature of the arc plate (21) is the same as the curvature of the curved portion of the forming belt (30), the arc plate (21) and the forming belt (30) are equidistant from each other, a scraper (22) and a brush plate (23) are provided at intervals on one side of the inner arc wall of the arc plate (21), the scraper (22) is movably arranged on the arc plate (21), and the brush plate (23) is fixedly arranged along the normal surface of the arc plate (21); Wherein, support plates (24) are symmetrically arranged along the normal plane of the arc plate (21) at both ends, and the two ends of the scraper (22) are respectively axially connected to the support plates (24). A spacing for the scraper (22) to rotate is reserved between a side edge of the scraper (22) and the arc plate (21). A limit plate (25) is arranged along the normal plane of the arc plate (21). The limit plate (25) is used to limit the rotation range of the scraper (22). The limit plate (25) is arranged in the upstream area of the scraper (22).
2. A cleaning device for a gypsum board forming belt according to claim 1, characterized in that: A guide channel (251) is provided on the lower side wall of the limiting plate (25) and penetrates along the width direction thereof. A plurality of guide channels (251) are arranged in an array at equal distances along the length direction of the limiting plate (25). When the scraper (22) abuts against the limiting plate (25), the agglomerated gypsum can be guided out of the surface of the scraper (22) through the guide channel (251); Wherein, a guide groove (221) is provided on the upper side wall of the scraper (22) and penetrates along the width direction thereof, and the cross section of the guide groove (221) and the guide channel (251) are the same.
3. A cleaning device for a gypsum board forming belt according to claim 2, characterized in that: The degree of overlap between the guide channel (251) and the guide groove (221) is adjustable; The scraper (22) and the support plate (24) are connected via a telescopic shaft (27), and the telescopic adjustment of the telescopic shaft (27) can stagger the positions of the scraper (22) and the limit plate (25) to change the degree of overlap between the guide channel (251) and the guide groove (221).
4. A cleaning device for a gypsum board forming belt according to claim 3, characterized in that: The guide channel (251) and the guide groove (221) are interlaced with each other, so that the agglomerated gypsum forms a high and low interlaced guide path on the scraper (22).
5. A cleaning device for a gypsum board forming belt according to claim 3, characterized in that: The guide channel (251) and the guide groove (221) correspond to each other so as to expand the passing area of the guide channel (251).
6. A cleaning device for a gypsum board forming belt according to claim 4 or 5, characterized in that: The brush plate (23) is arranged in the downstream area of the scraper (22), and a detachable hard brush head (231) is provided at the end of the brush plate (23) for cleaning the forming belt (30).
7. A cleaning device for a gypsum board forming belt according to claim 6, characterized in that: A collecting hopper (40) is provided on the installation base plate (10). The collecting hopper (40) is provided at the downstream outlet end of the arc-shaped plate (21). The collecting hopper (40) is used to receive agglomerated gypsum.
8. A cleaning device for a gypsum board forming belt according to claim 7, characterized in that: The supporting vertical plate (26) is provided with a supporting inclined plate (261) for supporting the arc-shaped plate (21); Wherein, the arc-shaped plate (21) is provided with an upwardly bent blocking side plate (211), and the blocking side plate (211) is at least partially provided on both sides of the downstream of the arc-shaped plate (21); The end of the blocking side plate (211) is bent inwardly at 30° to form a guide plate (212), and the guide plate (212) is used to gather the agglomerated gypsum.