Suspension type battery pack propelling device and battery pack boxing equipment
By designing a suspended battery pack propulsion device, the drive component drives the load components to be separated and approached, the problem of the inability to automatically pack the lowermost empty space in the container in the prior art is solved, and efficient battery packing box operation and good compatibility are achieved.
Patent Information
- Application Number
- CN202421969888.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-14
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-08-14
AI Technical Summary
The existing propulsion mechanism cannot automatically pack the vacant space at the bottom of the container, resulting in cumbersome operation.
A suspended battery pack propulsion device is designed, two sets of bearing components are arranged under the base, and the first drive assembly and the second drive assembly are driven separately and close together to realize automatic packing of the battery pack.
Automatic packing of the empty space at the bottom of the container is realized, improving the packing efficiency of the battery pack, and adapting to a variety of battery pack sizes through adjustable spacing, with good compatibility.
Smart Images

Figure CN223032282U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of production equipment for energy storage devices, and particularly relates to a hanging battery pack propulsion device and a battery pack box loading equipment. Background Art
[0002] For the purpose of systematic management of battery packs, generally, battery packs are centrally stored in containers. To improve the box loading efficiency, usually, after a bearing component of a propulsion mechanism bears a battery pack, the battery pack is pushed into the container by a pusher component of the propulsion mechanism.
[0003] The existing propulsion mechanisms generally move the propulsion mechanism to the empty space of the container in the vertical and horizontal directions through a sliding module and a lifting mechanism. Due to the large weight of the battery pack, in order to reduce the component wear of the propulsion mechanism, the existing sliding module is arranged below the propulsion mechanism and bears the propulsion mechanism and the battery pack. However, this results in relevant components still existing below the propulsion mechanism. Therefore, the lowest position that the propulsion mechanism can descend to is higher than the lowest row of empty spaces in the container, and manual loading of battery packs is required for the lowest row of empty spaces in the container, which has the problem of cumbersome operation. Summary of the Utility Model
[0004] The purpose of the present application is to provide a hanging battery pack propulsion device to solve the problem in the prior art that the propulsion mechanism cannot automatically load the lowest empty space of the container. Another purpose of the present application is to provide a battery pack box loading equipment including the hanging battery pack propulsion device.
[0005] To achieve this purpose, the present application adopts the following technical solutions:
[0006] In the first aspect, the present application provides a hanging battery pack propulsion device, which includes a base, a first driving component, two sets of bearing components arranged in parallel, a second driving component, and a pusher component, wherein:
[0007] The upper surface of the base is configured to install and fix the driving end of the transfer mechanism, and the hanging battery pack propulsion device is moved to a predetermined position under the drive of the transfer mechanism;
[0008] The two sets of bearing components are arranged on the base so as to be close to or away from each other along a first direction. The bearing ends of the two sets of bearing components for bearing the battery pack are located below the base, and the driving end of the first driving component is connected to the two sets of bearing components or one of the sets of bearing components;
[0009] The first driving component is configured to drive the bearing ends of the two sets of bearing components to separate along the first direction, so as to allow the battery pack to enter the bearing surfaces of the bearing ends of the two sets of bearing components along a second direction, and the second direction is perpendicular to the first direction;
[0010] The first driving component is further configured to drive two sets of bearing components to approach along the first direction, so as to support and clamp two opposite sides of the lower surface of the battery pack extending along the second direction through the bearing ends of the two sets of bearing components;
[0011] The pusher component is slidably mounted on the lower surface of the base along the second direction. The driving end of the second driving component is connected to the pusher component. The second driving component is configured to drive the pusher component to reciprocate along the second direction, so as to push the battery pack supported and clamped by the bearing ends of the two sets of bearing components into the vacant space of the container.
[0012] The suspension type battery pack propulsion device proposed in this application realizes the suspension assembly of the bearing components by arranging the bearing ends of the two sets of bearing components below the base, and connecting the upper surface of the base to the driving end of the transfer mechanism, increasing the maximum descending stroke of the bearing components. When packing the battery pack, the bearing components can descend to the lowest row of vacant spaces in the container, realizing automatic packing of the lowest row of vacant spaces in the container, improving the packing efficiency of the battery pack; at the same time, the distance between the two sets of bearing components is adjustable, and it can also adapt to various battery packs of different sizes, with good compatibility.
[0013] Optionally, the bearing component includes a moving part, a suspension part and a bearing part, where:
[0014] The moving part is reciprocally movably mounted on the upper surface of the base along the first direction. The driving end of the first driving component is connected to the moving parts of the two sets of bearing components or the moving part of any one set of bearing components. The first end of the suspension part is fixedly mounted on the moving part, the second end of the suspension part extends downward toward the base, and the bearing part is mounted on the second end of the suspension part and extends along the second direction. The bearing part is the bearing end of the bearing component, and the bearing part is configured to bear one side of the lower surface of the battery pack extending along the second direction.
[0015] Through the cooperation of the moving part, the suspension part and the bearing part, a bearing component with simple structure, low cost and good stability and reliability is provided.
[0016] Optionally, the bearing part includes a bearing frame and several groups of load-bearing wheels. The several groups of load-bearing wheels are configured to rotate around an axis in the same direction as the first direction. The bearing frame is mounted inside the second end of the suspension part. Each load-bearing wheel of each group of load-bearing wheels is spaced along the second direction on the bearing frame. The several groups of load-bearing wheels are configured to bear one side of the lower surface of the battery pack extending along the second direction.
[0017] By installing several groups of load-bearing wheels for bearing one side of the lower surface of the battery pack on the bearing frame, the friction between the bearing part and the battery pack is greatly reduced, which is convenient for pushing the battery pack out of the bearing component, and at the same time, the wear of the bearing part on the battery pack is also reduced.
[0018] Optionally, the carrier further includes a first clamping member, which is mounted on the carrier frame and located on the side of several sets of load-bearing wheels close to the suspension member. The first clamping members of the two sets of carrier assemblies cooperate to clamp the two outer sidewalls of the battery pack extending in the second direction.
[0019] By providing the first clamping member on the carrier frame and clamping the two outer sidewalls of the battery pack with the first clamping members of the two sets of carrier assemblies, the battery pack is limited, preventing the battery pack from shifting during the process of being pushed out of the carrier assembly.
[0020] Optionally, the pusher assembly includes a sliding seat, two first push rods and a third driving member, where:
[0021] The sliding seat is slidably mounted on the lower surface of the base along the second direction. The two first push rods are spaced apart and slidably mounted on the sliding seat along the first direction. The two first push rods extend along the second direction. The driving end of the third driving member is connected to the two first push rods. The third driving member is configured to drive the two first push rods to move closer to or away from each other along the first direction to adjust the distance between the two first push rods;
[0022] The driving end of the second driving assembly is connected to the sliding seat. The second driving assembly is configured to drive the sliding seat to move along the second direction to push the battery pack supported and clamped by the bearing ends of the two sets of carrier assemblies into the vacant space of the container.
[0023] By spacing two first push rods on the sliding seat and the second driving assembly driving the sliding seat to move along the second direction, and pushing the battery pack supported and clamped by the bearing ends of the two sets of carrier assemblies into the vacant space of the container through the two first push rods, the battery pack is pushed out of the two sets of carrier assemblies. A pusher assembly with a simple structure, easy to implement, low cost and stable pushing is provided; at the same time, the third driving member drives the two first push rods to move closer to or away from each other along the first direction, thereby adjusting the distance between the two first push rods to adapt to battery packs of various different sizes, with good compatibility.
[0024] Optionally, the pusher assembly further includes two second push rods extending along the second direction. The two second push rods are spaced apart along the first direction and mounted on the sliding seat. The two second push rods are located between the two first push rods. The two second push rods are configured to cooperate with the two first push rods to jointly push the battery pack supported and clamped by the bearing ends of the two sets of carrier assemblies into the vacant space of the container.
[0025] By providing two second push rods and jointly pushing the battery pack supported by the two sets of carrier assemblies with the cooperation of the second push rods and the two first push rods, the stability of the pusher assembly for pushing is improved, and the compatibility of the pusher assembly can also be further improved.
[0026] Optionally, a convex portion is provided at the head of the battery pack. The pusher assembly further includes a fourth driving member and two second clamping members, wherein:
[0027] The fixed end of the fourth driving member is mounted on the sliding seat. The driving end of the fourth driving member is connected to the two second clamping members. The fourth driving member is configured to drive the two second clamping members to approach or move away from each other in the first direction, so as to clamp or release the convex portion at the head of the battery pack.
[0028] Through the cooperation of the fourth driving member and the two second clamping members, the clamping of the convex portion at the head of the battery pack during pushing is achieved, so as to ensure the stability of the movement of the battery pack.
[0029] Optionally, a detection member is provided at one end of the upper surface of the base close to the container. The detection member is configured to detect whether the battery packs in the two sets of bearing components are aligned with the empty space of the container.
[0030] By providing the detection member, the automatic detection of whether the battery packs in the two sets of bearing components are aligned with the empty space of the container is achieved.
[0031] In a second aspect, the present application further provides a battery pack loading device into a box, which includes a conveying mechanism, a transfer mechanism and the above-mentioned suspended battery pack pushing device, wherein:
[0032] The conveying mechanism is configured to receive the battery pack and convey the battery pack to the loading station. The conveying mechanism is further configured to lift the battery pack at the loading station, so that the opposite sides of the lower surface of the battery pack extending in the second direction are suspended;
[0033] The driving end of the transfer mechanism is connected to the upper surface of the base of the suspended battery pack pushing device. The transfer mechanism is configured to drive the suspended battery pack pushing device to move to a position aligned with the battery pack at the loading station and suspended. The transfer mechanism is further configured to drive the suspended battery pack pushing device to move in the second direction towards the battery pack at the loading station and suspended, so that the battery pack is located above the bearing ends of the two sets of bearing components;
[0034] The transfer mechanism is further configured to lift the suspended battery pack pushing device, so as to support and clamp the opposite sides of the lower surface of the battery pack extending in the second direction through the bearing ends of the two sets of bearing components, and separate the battery pack from the conveying mechanism;
[0035] The transfer mechanism is further configured to drive the suspended battery pack pushing device to move to a position directly opposite to the empty space of the container, so that the suspended battery pack pushing device can push the battery pack into the empty space of the container.
[0036] Through the cooperation of the conveying mechanism and the hanging type battery pack propulsion device of the transfer mechanism, the automatic boxing of the battery pack is realized; the hanging type battery pack propulsion device picks up the battery pack in a way of horizontally sleeving the battery pack, which improves the efficiency of picking up the battery pack, and further improves the boxing efficiency of the battery pack; the bearing assembly is assembled in a hanging manner, increasing the maximum descending stroke of the bearing assembly. When boxing the battery pack, the bearing assembly can descend to the lowest row of empty spaces in the container, realizing the automatic boxing of the lowest row of empty spaces in the container and improving the boxing efficiency of the battery pack; at the same time, the distance between the two bearing assemblies is adjustable, and it can also adapt to various battery packs of different sizes, with good compatibility.
[0037] In a third aspect, the present application also proposes a battery pack boxing device, which includes a conveying mechanism, a transfer mechanism and the above-mentioned hanging type battery pack propulsion device, wherein:
[0038] The conveying mechanism is configured to receive the battery pack and convey the battery pack to the loading station, and the conveying mechanism is further configured to lift the battery pack at the loading station so that the opposite sides of the lower surface of the battery pack extending along the second direction are suspended.
[0039] The driving end of the transfer mechanism is connected to the upper surface of the base of the hanging type battery pack propulsion device. The transfer mechanism is configured to drive the hanging type battery pack propulsion device to move above the battery pack that is at the loading station and suspended, and drive the hanging type battery pack propulsion device to descend so that the battery pack is above the bearing ends of the two bearing assemblies. The first driving component of the hanging type battery pack propulsion device drives the two bearing assemblies to approach along the first direction.
[0040] The transfer mechanism is further configured to lift the hanging type battery pack propulsion device to support and clamp the opposite sides of the lower surface of the battery pack extending along the second direction through the bearing ends of the two bearing assemblies, and separate the battery pack from the conveying mechanism.
[0041] The transfer mechanism is further configured to drive the hanging type battery pack propulsion device to move to a position directly opposite to the empty space in the container, so that the hanging type battery pack propulsion device can push the battery pack into the empty space in the container.
[0042] Through the cooperation of the conveying mechanism, the transfer mechanism and the hanging type battery pack propulsion device, the automatic boxing of the battery pack is realized; the hanging type battery pack propulsion device picks up the battery pack in a way of vertically grasping the battery pack, which improves the efficiency of picking up the battery pack, and further improves the boxing efficiency of the battery pack; the bearing assembly is assembled in a hanging manner, increasing the maximum descending stroke of the bearing assembly. When boxing the battery pack, the bearing assembly can descend to the lowest row of empty spaces in the container, realizing the automatic boxing of the lowest row of empty spaces in the container and improving the boxing efficiency of the battery pack; at the same time, the distance between the two bearing assemblies is adjustable, and it can also adapt to various battery packs of different sizes, with good compatibility. Brief Description of the Drawings
[0043] Figure 1 is a schematic three - dimensional structure diagram of the suspended battery pack propulsion device proposed in an embodiment of the present application;
[0044] Figure 2 is a schematic three - dimensional structure diagram of the first perspective of the bearing assembly of the suspended battery pack propulsion device proposed in an embodiment of the present application;
[0045] Figure 3 is a schematic three - dimensional structure diagram of the second perspective of the bearing assembly of the suspended battery pack propulsion device proposed in an embodiment of the present application;
[0046] Figure 4 is an assembly schematic diagram of the pusher assembly of the suspended battery pack propulsion device proposed in an embodiment of the present application;
[0047] Figure 5 is a schematic three - dimensional structure diagram of an existing air - cooled battery pack;
[0048] Figure 6 is a schematic three - dimensional structure diagram of an existing water - cooled battery pack;
[0049] Figure 7 is a schematic three - dimensional structure diagram of the pusher assembly of the suspended battery pack propulsion device proposed in an embodiment of the present application.
[0050] Figures 1 to 7 include the following reference numerals:
[0051] Base 10: connecting part 11;
[0052] First driving assembly 20: first cylinder 200;
[0053] Bearing assembly 30: moving part 31, suspension part 32, suspension rib 320, bearing part 33, bearing frame 330, load - bearing wheel 331, first clamping part 332, sliding guide pair 34;
[0054] Second driving assembly 40: motor 41, transmission assembly 42, rotating shaft 43, driving sprocket 44, driven sprocket 45, transmission chain 46;
[0055] Pusher assembly 50: sliding seat 51, first push rod 52, third driving member 53, second cylinder 530, second push rod 54, fourth driving member 55, second clamping part 56;
[0056] Water - cooled battery pack 60: air - cooled battery pack 61, convex part 610;
[0057] Detection part 70. Detailed Description of the Embodiment
[0058] To make the above objects, features, and advantages of the present application more apparent and understandable, the present application will be further described in detail below with reference to the accompanying drawings and specific embodiments.
[0059] For the purpose of systematic management of battery packs, generally, battery packs are centrally stored in a container. To improve the packing efficiency, usually, after the battery packs are carried by the carrying component of the pushing mechanism, the battery packs are pushed into the container by the pushing component of the pushing mechanism.
[0060] The existing pushing mechanism generally moves the pushing mechanism to the empty space of the container in the vertical and horizontal directions through a sliding module and a lifting mechanism. Since the battery packs are heavy, in order to reduce the wear of the components of the pushing mechanism, the existing sliding module is arranged below the pushing mechanism and carries the pushing mechanism and the battery packs. However, this results in relevant components below the pushing mechanism. Therefore, the lowest position that the pushing mechanism can descend to is higher than the lowest row of empty spaces in the container, and manual loading of battery packs is required for the lowest row of empty spaces in the container, which has the problem of cumbersome operation.
[0061] Therefore, the present application proposes a hanging type battery pack pushing device. Please refer to Figure 1 As shown, a hanging type battery pack pushing device proposed in an embodiment of the present application includes a base 10, a first driving component 20, two sets of carrying components 30 arranged in parallel, a second driving component 40, and a pushing component 50. The upper surface of the base 10 is configured to install and fix the driving end of a transfer mechanism (not shown in the figure). The hanging type battery pack pushing device moves to a predetermined position under the drive of the transfer mechanism; the two sets of carrying components 30 are arranged on the base 10 so as to be close to or away from each other along a first direction ( Figure 1 the X direction in Figure 1 ), and the carrying ends of the two sets of carrying components 30 for carrying the battery packs are located below the base 10. The driving end of the first driving component 20 is connected to the two sets of carrying components 30 or one of the two sets of carrying components 30; the first driving component 20 is configured to drive the carrying ends of the two sets of carrying components 30 to separate along the first direction, so that the battery packs can enter the carrying surfaces of the carrying ends of the two sets of carrying components 30 along a second direction ( Figure 1 the Y direction in
[0062] ), and the second direction is perpendicular to the first direction; the first driving component 20 is further configured to drive the two sets of carrying components 30 to approach along the first direction, so as to support and clamp the two opposite sides of the lower surface of the battery pack extending along the second direction through the carrying ends of the two sets of carrying components 30; the pushing component 50 is slidably installed on the lower surface of the base 10 along the second direction. The driving end of the second driving component 40 is connected to the pushing component 50, and the second driving component 40 is configured to drive the pushing component 50 to reciprocate along the second direction, so as to push the battery packs supported and clamped by the carrying ends of the two sets of carrying components 30 into the empty spaces of the container.
[0062] Specifically, the transfer mechanism can be a robot or a multi-axis linear module.
[0063] In the suspension type battery pack propulsion device proposed in this application, by arranging the bearing ends of two sets of bearing components 30 below the base 10 and connecting the upper surface of the base 10 to the driving end of the transfer mechanism, the suspension type assembly of the bearing components 30 is realized, increasing the maximum descending stroke of the bearing components 30. When packing the battery pack into the container, the bearing components 30 can descend to the lowest row of empty spaces in the container, realizing automatic packing of the lowest row of empty spaces in the container and improving the packing efficiency of the battery pack. At the same time, the distance between the two sets of bearing components 30 is adjustable, and it can also adapt to various battery packs of different sizes, with good compatibility.
[0064] Please refer to Figures 1 to 3 As shown in the figure, as an implementation manner, the bearing component 30 includes a moving member 31, a suspension member 32, and a bearing member 33. The moving member 31 is installed on the upper surface of the base 10 so as to be reciprocally movable in the first direction. The driving end of the first driving component 20 is connected to the moving members 31 of two sets of bearing components 30 or the moving member 31 of any one set of bearing components 30. The first end of the suspension member 32 is fixedly installed on the moving member 31, the second end of the suspension member 32 extends downward toward the base 10, and the bearing member 33 is installed at the second end of the suspension member 32 and extends in the second direction. The bearing member 33 is the bearing end of the bearing component 30, and the bearing member 33 is configured to bear one side of the lower surface of the battery pack extending in the second direction.
[0065] Specifically, a connecting portion 11 is provided at the center of the upper surface of the base 10, and the base 10 is installed on the driving end of the transfer mechanism through the connecting portion 11.
[0066] Specifically, the first driving component 20 includes two first cylinders 200. Each first cylinder 200 corresponds to one set of bearing components 30. The fixed end of the first cylinder 200 is installed on the base 10, and the driving end of the first cylinder 200 is connected to the moving member 31 of the corresponding bearing component 30.
[0067] Specifically, the moving member 31 is slidably installed on the base 10 through a plurality of sets of sliding guide pairs 34 to ensure the stability and reliability of the movement of the moving member 31 in the first direction. Each set of sliding guide pairs 34 includes a linear guide rail and a slider. The linear guide rail is fixedly installed on the moving member 31 and extends in the first direction, and the slider is fixed on the base 10 and can be slidably sleeved on the linear guide rail.
[0068] Specifically, the suspension member 32 includes a plurality of suspension rib plates 320 arranged at intervals in the second direction. The first end of each suspension rib plate 320 is fixedly installed on the moving member 31, and the bearing member 33 is fixedly installed at the second ends of all the suspension rib plates 320. On the premise of ensuring the overall strength of the suspension member 32, a weight reduction design is carried out on the suspension member 32, reducing the weight of the suspension member 32.
[0069] Through the cooperation of the moving member 31, the suspension member 32 and the bearing member 33, a bearing assembly 30 with a simple structure, low cost and good stability and reliability is provided.
[0070] As an implementation manner, the bearing member 33 includes a bearing frame 330 and a plurality of groups of load-bearing wheels 331. The plurality of groups of load-bearing wheels 331 are configured to rotate self-axis along an axis in the same direction as the first direction. The bearing frame 330 is installed inside the second end of the suspension member 32. Each load-bearing wheel 331 in each group of load-bearing wheels 331 is installed at intervals in the second direction on the bearing 330 frame. The plurality of groups of load-bearing wheels 331 are configured to bear one side of the lower surface of the battery pack extending in the second direction.
[0071] It can be seen that by installing a plurality of groups of load-bearing wheels 331 for bearing one side of the lower surface of the battery pack on the bearing frame 330, the friction between the bearing member 33 and the battery pack is greatly reduced, which is convenient for pushing the battery pack out of the bearing assembly 30, and at the same time, the wear of the bearing member 33 on the battery pack is also reduced.
[0072] As an implementation manner, the bearing member 33 further includes a first clamping member 332. The first clamping member 332 is installed on the bearing frame 330 and is located on the side of the plurality of groups of load-bearing wheels 331 close to the suspension member 32. The first clamping members 332 of two sets of bearing assemblies 30 are cooperated to clamp the two outer side walls of the battery pack extending in the second direction.
[0073] Specifically, the first clamping member 332 is at least one clamping plate vertically installed on the bearing frame 330.
[0074] By providing the first clamping member 332 on the bearing frame 330 and clamping the two outer side walls of the battery pack by the first clamping members 332 of two sets of bearing assemblies 30, the limit of the battery pack is realized, preventing the battery pack from shifting during the process of being pushed out of the bearing assembly 30.
[0075] Please refer to Figure 1 、 Figures 4 to 7As shown, as an implementation manner, the material pushing assembly 50 includes a sliding seat 51, two first push rods 52, and a third driving member 53. The sliding seat 51 is installed on the lower surface of the base 10 so as to reciprocate slidably along the second direction. The two first push rods 52 are spaced apart and installed on the sliding seat 51 so as to reciprocate along the first direction. The two first push rods 52 extend along the second direction. The driving end of the third driving member 53 is connected to the two first push rods 52. The third driving member 53 is configured to drive the two first push rods 52 to approach or move away from each other along the first direction so as to adjust the distance between the two first push rods 52. The driving end of the second driving assembly 40 is connected to the sliding seat 51. The second driving assembly 40 is configured to drive the sliding seat 51 to move along the second direction so as to push the battery packs supported and clamped by the supporting ends of the two sets of bearing assemblies 30 into the vacant positions of the container.
[0076] Specifically, the third driving member 53 includes two second cylinders 530. Each second cylinder 530 corresponds to one first push rod 52. The fixed end of the second cylinder 530 is installed on the sliding seat 51, and the driving end of the second cylinder 530 is connected to the corresponding first push rod 52.
[0077] Specifically, the first push rod 52 is installed on the sliding seat 51 through a sliding pair composed of a linear guide rail and a slider to ensure the smoothness of the reciprocating movement of the first push rod 52 along the first direction.
[0078] Specifically, the sliding seat 51 is installed on the lower surface of the base 10 through a sliding pair composed of a linear guide rail and a slider.
[0079] Specifically, the second driving assembly 40 includes a motor 41, a transmission assembly 42, a rotating shaft 43, two driving sprockets 44, two driven sprockets 45, and two transmission chains 46. The rotating shaft 43 is rotatably installed at one end of the base 10 away from the container. The motor 41 drives the rotating shaft 43 to rotate through the transmission assembly 42. The two driving sprockets 44 are installed at both ends of the rotating shaft 43 in the first direction. The two driven sprockets 45 are rotatably installed at one end of the base 10 close to the container. The two driven sprockets 45 correspond to the two driving sprockets 44 one by one. Each transmission chain 46 is sleeved on a driving sprocket 44 and a driven sprocket 45 on the same side. Both ends of the sliding seat 51 in the second direction are respectively connected to the two transmission chains 46.
[0080] Specifically, the transmission assembly 42 adopts a transmission pair composed of a chain and a sprocket.
[0081] By installing two first push rods 52 at intervals on the sliding seat 51, the second driving assembly 40 drives the sliding seat 51 to move in the second direction. The two first push rods 52 push the battery packs supported and clamped by the bearing ends of the two sets of bearing assemblies 30 into the vacant positions of the container, realizing the pushing out of the battery packs from the two sets of bearing assemblies 30. A pushing component 50 with a simple structure, easy to implement, low cost, and stable pushing is provided. At the same time, the third driving member 53 drives the two first push rods 52 to approach or move away from each other in the first direction, thereby adjusting the distance between the two first push rods 52 to adapt to battery packs of various different sizes, with good compatibility.
[0082] As an implementation manner, the pushing component 50 further includes two second push rods 54 extending in the second direction. The two second push rods 54 are installed on the sliding seat 51 at intervals in the first direction. The two second push rods 54 are located between the two first push rods 52, and the two second push rods 54 are configured to cooperate with the two first push rods 52 to jointly push the battery packs supported and clamped by the bearing ends of the two sets of bearing assemblies 30 into the vacant positions of the container.
[0083] By providing two second push rods 54 and jointly pushing the battery packs supported and clamped by the two sets of bearing assemblies 30 through the cooperation of the second push rods 54 and the two first push rods 52, the stability of the pushing of the pushing component 50 is improved. At the same time, the two second push rods 54 are located between the two first push rods 52, and can adapt to battery packs with a smaller width, further improving the compatibility of the pushing component 50.
[0084] It should be noted that: the pushing component 50 of the embodiment of the present application can be used to push the water-cooled battery pack 60 and the air-cooled battery pack 61.
[0085] As an implementation manner, the head of the battery pack (such as Figure 5 the air-cooled battery pack 61 shown) is provided with a convex portion 610. The pushing component 50 further includes a fourth driving member 55 and two second clamping members 56. The fixed end of the fourth driving member 55 is installed on the sliding seat 51, and the driving end of the fourth driving member 55 is connected to the two second clamping members 56. The fourth driving member 55 is configured to drive the two second clamping members 56 to approach or move away from each other in the first direction to clamp or release the convex portion 61 of the head of the battery pack.
[0086] Specifically, the fourth driving member 55 is a double-headed cylinder, and the two driving ends of the double-headed cylinder are respectively connected to a second clamping member 56.
[0087] Through the cooperation of the fourth driving member 55 and the two second clamping members 56, the clamping of the convex portion 610 of the head of the air-cooled battery pack 61 during pushing is realized to ensure the stability of the movement of the air-cooled battery pack 61.
[0088] Please refer to Figure 1As shown in the figure, as an implementation manner, a detecting member 70 is provided at one end of the upper surface of the base 10 close to the container. The detecting member 70 is configured to detect whether the battery packs in the two sets of bearing components 30 are aligned with the empty spaces of the container.
[0089] Specifically, the detecting member 70 includes a camera installed at one end of the upper surface of the base 10 close to the container. The camera is used to photograph the empty spaces of the container, and image recognition is used to determine whether the battery packs in the two sets of bearing components 30 are aligned with the empty spaces of the container. If the battery packs are not aligned with the empty spaces of the container, the transfer mechanism is controlled to drive the base 10 to rotate a preset angle so that the battery packs in the two sets of bearing components 30 are aligned with the corresponding empty spaces of the container.
[0090] By providing the detecting member 70, automatic detection of whether the battery packs in the two sets of bearing components 30 are aligned with the empty spaces of the container is achieved.
[0091] The hanging type battery pack propulsion device proposed in the embodiment of the present application has the following advantages:
[0092] 1) The bearing components adopt a hanging assembly method, which increases the maximum descending stroke of the bearing components. When packing the battery packs, the bearing components can descend to the lowest row of empty spaces in the container, realizing automatic packing of the lowest row of empty spaces in the container and improving the packing efficiency of the battery packs;
[0093] 2) The distance between the two sets of bearing components is adjustable, and it can also adapt to battery packs of various different sizes, with good compatibility;
[0094] 3) The two sets of bearing components realize the bearing and clamping of the battery packs, ensuring that the battery packs will not shift during the transfer and pushing processes;
[0095] 4) The pusher component can push battery packs of various different sizes, further improving the compatibility of the propulsion device;
[0096] 5) The pusher component can clamp the convex parts of the air-cooled battery packs during the pushing process, improving the smoothness of the pushing of the pusher component.
[0097] In the second aspect, the present application also proposes a battery pack boxing device, which includes a conveying mechanism, a transfer mechanism, and the above-mentioned hanging type battery pack propulsion device, wherein: the conveying mechanism is configured to receive the battery packs and convey the battery packs to the loading station, and the conveying mechanism is also configured to lift the battery packs at the loading station so that the relative two sides of the lower surface of the battery packs extending along the second direction are suspended;
[0098] The driving end of the transfer mechanism is connected to the upper surface of the base of the suspended battery pack propulsion device. The transfer mechanism is configured to drive the suspended battery pack propulsion device to move to a position aligned with the battery pack that is at the loading station and suspended in the air. The transfer mechanism is further configured to drive the suspended battery pack propulsion device to move in the second direction towards the battery pack that is at the loading station and suspended in the air, so that the battery pack is located above the bearing ends of the two sets of bearing components;
[0099] The transfer mechanism is further configured to lift the suspended battery pack propulsion device, so as to support and clamp the opposite sides of the lower surface of the battery pack extending in the second direction through the bearing ends of the two sets of bearing components, and separate the battery pack from the conveying mechanism;
[0100] The transfer mechanism is further configured to drive the suspended battery pack propulsion device to move to a position directly opposite the empty space in the container, so that the suspended battery pack propulsion device can push the battery pack into the empty space in the container.
[0101] Through the cooperation of the conveying mechanism and the suspended battery pack propulsion device of the transfer mechanism, the automatic boxing of the battery pack is realized; the suspended battery pack propulsion device picks up the battery pack in a way of horizontally sleeving the battery pack, which improves the efficiency of picking up the battery pack, and further improves the boxing efficiency of the battery pack; the bearing components are assembled in a suspended manner, increasing the maximum descending stroke of the bearing components. When boxing the battery pack, the bearing components can descend to the lowest row of empty spaces in the container, realizing the automatic boxing of the lowest row of empty spaces in the container and improving the boxing efficiency of the battery pack; at the same time, the distance between the two sets of bearing components is adjustable, and it can also adapt to various battery packs of different sizes, with good compatibility.
[0102] In a second aspect, the present application further provides a battery pack boxing device, which includes a conveying mechanism, a transfer mechanism and the above-mentioned suspended battery pack propulsion device, wherein: the conveying mechanism is configured to receive the battery pack and convey the battery pack to the loading station, and the conveying mechanism is further configured to lift the battery pack at the loading station, so that the opposite sides of the lower surface of the battery pack extending in the second direction are suspended in the air;
[0103] The driving end of the transfer mechanism is connected to the upper surface of the base of the suspended battery pack propulsion device. The transfer mechanism is configured to drive the suspended battery pack propulsion device to move above the battery pack that is at the loading station and suspended in the air, and drive the suspended battery pack propulsion device to descend, so that the battery pack is located above the bearing ends of the two sets of bearing components, and the first driving component of the suspended battery pack propulsion device drives the two sets of bearing components to approach each other in the first direction;
[0104] The transfer mechanism is further configured to lift the suspended battery pack propulsion device, so as to support and clamp the opposite sides of the lower surface of the battery pack extending in the second direction through the bearing ends of the two sets of bearing components, and separate the battery pack from the conveying mechanism;
[0105] The transfer mechanism is further configured to drive the suspended battery pack propulsion device to a position directly opposite the empty space in the container, so that the suspended battery pack propulsion device can push the battery pack into the empty space in the container.
[0106] Through the cooperation of the conveying mechanism and the suspended battery pack propulsion device of the transfer mechanism, the automatic boxing of the battery pack is realized; the suspended battery pack propulsion device picks up the battery pack by vertically grasping the battery pack, which improves the efficiency of picking up the battery pack, and thus improves the boxing efficiency of the battery pack; the bearing assembly is assembled in a suspended manner, increasing the maximum descending stroke of the bearing assembly. When boxing the battery pack, the bearing assembly can descend to the lowest row of empty spaces in the container, realizing the automatic boxing of the lowest row of empty spaces in the container and improving the boxing efficiency of the battery pack; at the same time, the distance between the two sets of bearing assemblies is adjustable, and it can also adapt to various battery packs of different sizes, with good compatibility.
[0107] The above embodiments only illustrate the basic principles and characteristics of the present application. The present application is not limited by the above examples. Without departing from the spirit and scope of the present application, there are various changes and modifications to the present application, and these changes and modifications all fall within the scope of the present application claimed. The scope of protection of the present application is defined by the appended claims and their equivalents.
Claims
1. A suspended battery pack propulsion device, characterized in that: The suspended battery pack propulsion device includes a base, a first drive assembly, two sets of parallel bearing assemblies, a second drive assembly and a pusher assembly, wherein: The upper surface of the base is configured to be mounted and fixed to the driving end of the transfer mechanism, and the suspended battery pack propulsion device is moved to a predetermined position under the drive of the transfer mechanism; The two sets of the bearing assemblies can be arranged on the base close to or far from each other along the first direction, the bearing ends of the two sets of the bearing assemblies for bearing the battery pack are located below the base, and the driving end of the first driving assembly is connected to the two sets of the bearing assemblies or one of the bearing assemblies; The first driving assembly is configured to drive the carrying ends of the two sets of the carrying assemblies to separate along the first direction, so that the battery pack can enter the carrying surfaces of the carrying ends of the two sets of the carrying assemblies along a second direction, wherein the second direction is perpendicular to the first direction; The first driving assembly is further configured to drive the two sets of the bearing assemblies to approach each other along the first direction, so as to support and clamp two opposite sides of the lower surface of the battery pack extending along the second direction through the bearing ends of the two sets of the bearing assemblies; The pushing assembly is slidably mounted on the lower surface of the base along the second direction, the driving end of the second driving assembly is connected to the pushing assembly, and the second driving assembly is configured to drive the pushing assembly to reciprocate along the second direction to push the battery packs supported and clamped by the carrying ends of the two sets of the carrying assemblies into the empty spaces in the container.
2. The suspended battery pack propulsion device according to claim 1, characterized in that: The bearing assembly comprises a moving part, a hanging part and a bearing part, wherein: The movable member can be installed on the upper surface of the base so as to be reciprocatingly movable along the first direction, the driving end of the first driving assembly is connected to the movable members of two sets of the supporting assemblies or any one of the movable members of the supporting assemblies, the first end of the suspension member is fixedly installed on the movable member, the second end of the suspension member extends toward the bottom of the base, the supporting member is installed on the second end of the suspension member and extends along the second direction, the supporting member is the supporting end of the supporting assembly, and the supporting member is configured to support one side of the lower surface of the battery pack extending along the second direction.
3. The suspended battery pack propulsion device according to claim 2, characterized in that: The carrier includes a carrier frame and several groups of load-bearing wheels, the several groups of load-bearing wheels are configured to rotate along an axis in the same direction as the first direction, the carrier frame is installed on the inner side of the second end of the suspension member, and each load-bearing wheel of each group is installed on the carrier frame at intervals along the second direction, and the several groups of load-bearing wheels are configured to support one side of the lower surface of the battery pack extending along the second direction.
4. The suspended battery pack propulsion device according to claim 3, characterized in that: The carrier also includes a first clamping member, which is installed on the carrier frame and located on one side of the plurality of groups of load-bearing wheels close to the suspension member, and is used to clamp the two outer side walls of the battery pack extending along the second direction through cooperation of the first clamping members of the two sets of the carrier assemblies.
5. The suspended battery pack propulsion device according to claim 1, characterized in that: The pusher assembly comprises a sliding seat, two first push rods and a third driving member, wherein: The sliding seat can be installed on the lower surface of the base so as to slide back and forth along the second direction, and two first push rods can be installed on the sliding seat at intervals so as to move back and forth along the first direction, and the two first push rods extend along the second direction, and the driving end of the third driving member is connected to the two first push rods, and the third driving member is configured to drive the two first push rods to move closer to or away from each other along the first direction, so as to adjust the distance between the two first push rods; The driving end of the second driving assembly is connected to the sliding seat, and the second driving assembly is configured to drive the sliding seat to move along the second direction so as to push the battery packs supported and clamped by the bearing ends of the two sets of the bearing assemblies into the empty space of the container through the two first push rods.
6. The suspended battery pack propulsion device according to claim 5, characterized in that: The pushing assembly also includes two second push rods extending along the second direction, the two second push rods are installed on the sliding seat at intervals along the first direction, the two second push rods are located between the two first push rods, and the two second push rods are configured to cooperate with the two first push rods to jointly push the battery packs supported and clamped by the load-bearing ends of the two sets of the load-bearing assemblies into the empty spaces of the container.
7. The suspended battery pack propulsion device according to claim 5, characterized in that: The head of the battery pack is provided with a protrusion, and the pusher assembly further includes a fourth driving member and two second clamping members, wherein: The fixed end of the fourth driving member is installed on the sliding seat, and the driving end of the fourth driving member is connected to the two second clamping members. The fourth driving member is configured to drive the two second clamping members to move closer to or away from each other along the first direction to clamp or release the protrusion on the head of the battery pack.
8. The suspended battery pack propulsion device according to claim 1, characterized in that: A detection member is provided on one end of the upper surface of the base close to the container, and the detection member is configured to detect whether the battery packs in the two sets of the bearing assemblies are aligned with the empty spaces of the container.
9. A battery pack boxing device, characterized in that: The battery pack boxing equipment comprises a conveying mechanism, a transfer mechanism and a suspended battery pack propulsion device according to any one of claims 1 to 8, wherein: The conveying mechanism is configured to receive the battery pack and convey the battery pack to the loading station, and the conveying mechanism is further configured to lift the battery pack at the loading station so that two opposite sides of the lower surface of the battery pack extending along the second direction are suspended; The driving end of the transfer mechanism is connected to the upper surface of the base of the suspended battery pack propulsion device, and the transfer mechanism is configured to drive the suspended battery pack propulsion device to a position aligned with the battery pack that is suspended at the loading station, and the transfer mechanism is further configured to drive the suspended battery pack propulsion device to move along the second direction toward the battery pack that is suspended at the loading station, so that the battery pack is above the carrying ends of the two sets of the carrying assemblies; The transfer mechanism is further configured to lift the suspended battery pack propulsion device to support and clamp the two opposite sides of the lower surface of the battery pack extending along the second direction through the two sets of the carrying ends of the carrying components, and to separate the battery pack from the conveying mechanism; The transfer mechanism is also configured to drive the suspended battery pack propulsion device to move to a position facing the empty space of the container so that the suspended battery pack propulsion device can push the battery pack into the empty space of the container.
10. A battery pack boxing device, characterized in that: The battery pack boxing equipment comprises a conveying mechanism, a transfer mechanism and a suspended battery pack propulsion device according to any one of claims 1 to 8, wherein: The conveying mechanism is configured to receive the battery pack and convey the battery pack to the loading station, and the conveying mechanism is further configured to lift the battery pack at the loading station so that two opposite sides of the lower surface of the battery pack extending along the second direction are suspended; The driving end of the transfer mechanism is connected to the upper surface of the base of the suspended battery pack propulsion device, and the transfer mechanism is configured to drive the suspended battery pack propulsion device to move above the battery pack that is located at the loading station and suspended in the air, and drive the suspended battery pack propulsion device to descend so that the battery pack is located above the carrying ends of the two sets of the carrying components, and the first driving component of the suspended battery pack propulsion device drives the two sets of the carrying components to approach along the first direction; The transfer mechanism is further configured to lift the suspended battery pack propulsion device to support and clamp the two opposite sides of the lower surface of the battery pack extending along the second direction through the two sets of the carrying ends of the carrying components, and to separate the battery pack from the conveying mechanism; The transfer mechanism is also configured to drive the suspended battery pack propulsion device to move to a position facing the empty space of the container so that the suspended battery pack propulsion device can push the battery pack into the empty space of the container.