Double-layer laminated furnace
By designing a double-layer laminate furnace including a glass placement mechanism, a vacuum spreader and a motor drive system, the problem that workers are prone to burn by high-temperature gas when placing glass is solved, and the effect of improving work safety and facilitating glass inspection is achieved.
Patent Information
- Application Number
- CN202422330079.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-24
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-09-24
AI Technical Summary
During the glass production process, workers are prone to burn by high-temperature gases from the lamination furnace when placing the glass, resulting in safety hazards.
A double-layer laminate furnace is designed, including a glass placement mechanism, a vacuum spreader, a cylinder and a motor drive system. The glass is adsorbed through the vacuum spreader and the mobile station and gantry are driven by the motor to automatically place and lift the glass, preventing workers from getting close to the furnace body.
It improves the work safety and comfort of workers, avoids the risk of high-temperature gas burns, and facilitates comprehensive inspection of finished glass.
Smart Images
Figure CN223032364U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of glass production, in particular to a double-layer laminating furnace. Background Art
[0002] Laminated glass is a composite glass product in which two or more pieces of glass are sandwiched with one or more layers of organic polymer interlayers. After special high-temperature pre-pressing (or vacuum pumping) and high-temperature and high-pressure process treatment, the glass and the interlayer are permanently bonded into one body. Commonly used interlayers for laminated glass include: PVB, SGP, EVA, PU, etc.
[0003] In the prior art, before the glass enters the laminating furnace, it is usually manually placed on the glass transfer rack. After the glass is placed, the glass transfer rack is then pushed into the interior of the laminating furnace. However, during the process of the worker placing the glass, when the position is too close to the laminating furnace, due to the long placement time, it is very easy to be scalded by the high-temperature gas coming out of the furnace.
[0004] Therefore, it is necessary to provide a new double-layer laminating furnace to solve the above technical problems. Summary of the Utility Model
[0005] To solve the above technical problems, the utility model provides a double-layer laminating furnace, which solves the problem that in the prior art, during the process of the worker placing the glass, when the position is too close to the laminating furnace, due to the long placement time, it is very easy to be scalded by the high-temperature gas coming out of the furnace.
[0006] The double-layer laminating furnace provided by the utility model includes a working area, on which a furnace body is installed. One side of the furnace body is provided with a glass placing mechanism, which is located on one side of the feeding port of the furnace body. Two ground rails are fixedly arranged at intervals on the working area, and a gantry seat is slidably arranged between the two ground rails;
[0007] A through groove is formed through the gantry seat, which is located directly above the glass placing mechanism. Two sliding columns are symmetrically fixed on the groove wall of the through groove, and a moving platform is slidably arranged on the two sliding columns. A vacuum lifting device is arranged below the moving platform, and a cylinder is installed on the moving platform, and the output end of the cylinder is installed at the center of the vacuum lifting device.
[0008] In a preferred embodiment, two first limit seats are symmetrically fixed on the top of the gantry seat, and an adjusting screw rod is movably arranged between the two first limit seats. A connecting seat is fixed on the moving platform, and the adjusting screw rod passes through the connecting seat and is threadedly connected with the connecting seat.
[0009] In a preferred embodiment, a first motor is installed on one side of the gantry, and the output end of the first motor is connected to the positioning screw through a coupling.
[0010] In a preferred embodiment, the positioning screw is a galvanized screw.
[0011] In a preferred embodiment, a second limit seat is installed on one side of the gantry. A rotating shaft penetrates through the second limit seat, and a gear is installed on the rotating shaft;
[0012] A base is fixed on the working area, and a rack is installed on the base. The rack meshes with the gear.
[0013] In a preferred embodiment, a second motor is arranged on one side of the gantry, and the output end of the second motor is connected to the rotating shaft through a coupling.
[0014] Advantages of the present utility model:
[0015] When the device is in use, the staff only needs to place the glass to be processed on the glass placing mechanism (on the side away from the feeding port), start the air cylinder to drive the vacuum lifting device to move towards the glass, and the glass can be adsorbed through the vacuum lifting device. Under the combined action of the first motor and the second motor, the moving table will move to any position on the glass placing mechanism, and there is no need for the staff to approach the furnace body to place the glass, which improves the work installation and comfort. At the same time, lifting the processed glass through the vacuum lifting device also facilitates the staff to conduct a comprehensive inspection on the processed glass. Description of the drawings
[0016] Figure 1 is a perspective view of the main structure of the double-layer laminating furnace provided by the present utility model Figure 1 ;
[0017] Figure 2 is Figure 1 an enlarged structural schematic diagram of A shown in
[0018] Figure 3 is Figure 1 an enlarged structural schematic diagram of B shown in
[0019] Figure 4 is a perspective view of the main structure of the double-layer laminating furnace provided by the present utility model Figure 2 .
[0020] Reference numerals in the figures: 1, working area; 2, furnace body; 3, glass placement mechanism; 4, feed inlet; 5, ground rail; 6, gantry seat; 7, through groove; 8, sliding column; 9, moving table; 10, vacuum lifting device; 11, cylinder; 12, first limit seat; 13, position adjustment screw rod; 14, first motor; 15, connecting seat; 16, second limit seat; 17, rotating shaft; 18, gear; 19, base; 20, rack; 21, second motor. Detailed implementation mode
[0021] The present utility model will be further described below in conjunction with the accompanying drawings and the implementation mode.
[0022] Please refer to Figure 1 , Figure 2 , Figure 3 and Figure 4 , where Figure 1 is the three-dimensional view of the main structure of the double-layer laminated glass furnace provided by the present utility model Figure 1 ; Figure 2 is Figure 1 the enlarged structural schematic diagram of A shown in Figure 3 ; Figure 1 is Figure 4 the enlarged structural schematic diagram of B shown in Figure 2 .
[0023] In the specific implementation process, as Figures 1 - 4 shown, it includes a working area 1, on which a furnace body 2 is installed. A glass placement mechanism 3 is arranged on one side of the furnace body 2. The glass placement mechanism 3 is located on one side of the feed inlet 4 of the furnace body 2. Two ground rails 5 are fixedly arranged at intervals on the working area 1. A gantry seat 6 is slidably arranged between the two ground rails 5. A second limit seat 16 is installed on one side of the gantry seat 6. A rotating shaft 17 penetrates through the second limit seat 16. A gear 18 is installed on the rotating shaft 17. A base 19 is fixed on the working area 1. A rack 20 is installed on the base 19. The rack 20 meshes with the gear 18. A second motor 21 is arranged on one side of the gantry seat 6. The output end of the second motor 21 is connected to the rotating shaft 17 through a coupling. Start the cylinder 11 to drive the vacuum lifting device 10 to move towards the glass. The glass can be adsorbed by the vacuum lifting device 10. Start the second motor 21 to drive the gear 18 to rotate. Under the transmission action of the gear 18 and the rack 20, the entire gantry seat 6 will move along the ground rail 5.
[0024] A through groove 7 is formed through the gantry 6, and the through groove 7 is located directly above the glass placing mechanism 3. Two sliding columns 8 are symmetrically fixed on the groove wall of the through groove 7. A moving table 9 is slidably arranged on the two sliding columns 8. A vacuum lifting device 10 is arranged below the moving table 9. A cylinder 11 is installed on the moving table 9, and the output end of the cylinder 11 is installed at the center of the vacuum lifting device 10. Two first limit seats 12 are symmetrically fixed on the top of the gantry 6. An adjusting screw rod 13 is movably arranged between the two first limit seats 12. A connecting seat 15 is fixed on the moving table 9. The adjusting screw rod 13 passes through the connecting seat 15, and the adjusting screw rod 13 is in threaded connection with the connecting seat 15. A first motor 14 is installed on one side of the gantry 6, and the output end of the first motor 14 is connected to the adjusting screw rod 13 through a coupling. The adjusting screw rod 13 is a galvanized screw rod, which has certain waterproofness and a longer service life. Starting the first motor 14 drives the adjusting screw rod 13 to rotate. When the adjusting screw rod 13 rotates, the moving table 9 will move along the sliding column 8. Under the combined action of the first motor 14 and the second motor 21, the moving table 9 will move to any position on the glass placing mechanism 3, and there is no need to work close to the furnace body 2 to place the glass, which improves the work installation and comfort. At the same time, lifting the processed glass by the vacuum lifting device 10 also facilitates the staff to conduct a comprehensive inspection of the processed glass.
[0025] The working principle of the present utility model: When the device is in use, the staff only needs to place the glass to be processed on the glass placing mechanism 3 (on the side away from the feeding port 4), start the cylinder 11 to drive the vacuum lifting device 10 to move towards the glass, and the glass can be adsorbed by the vacuum lifting device 10. Start the second motor 21 to drive the gear 18 to rotate. Under the driving action of the gear 18 and the rack 20, the entire gantry 6 will move along the ground rail 5;
[0026] Start the first motor 14 to drive the adjusting screw rod 13 to rotate. When the adjusting screw rod 13 rotates, the moving table 9 will move along the sliding column 8. Under the combined action of the first motor 14 and the second motor 21, the moving table 9 will move to any position on the glass placing mechanism 3, and there is no need to work close to the furnace body 2 to place the glass, which improves the work installation and comfort. At the same time, lifting the processed glass by the vacuum lifting device 10 also facilitates the staff to conduct a comprehensive inspection of the processed glass.
[0027] The circuits and controls involved in the present utility model are all prior arts and will not be elaborated herein.
[0028] The above are only embodiments of the present utility model, and thus do not limit the patent scope of the present utility model. Any equivalent structure or equivalent process transformation made by using the content of the specification and drawings of the present utility model, or directly or indirectly applied in other related technical fields, shall be similarly included in the patent protection scope of the present utility model.
Claims
1. A double-layer laminated furnace, comprising a working area (1), a furnace body (2) being installed on the working area (1), a glass placement mechanism (3) being arranged on one side of the furnace body (2), the glass placement mechanism (3) being located on one side of a feed port (4) of the furnace body (2), characterized in that: Two ground rails (5) are fixedly arranged at intervals on the working area (1), and a gantry seat (6) is slidably arranged between the two ground rails (5); A through slot (7) is formed through the gantry seat (6), the through slot (7) is located directly above the glass placing mechanism (3), two sliding columns (8) are symmetrically fixed to the slot wall of the through slot (7), a moving platform (9) is slidably arranged on the two sliding columns (8), a vacuum lifting device (10) is arranged below the moving platform (9), a cylinder (11) is installed on the moving platform (9), and an output end of the cylinder (11) is installed at the center of the vacuum lifting device (10).
2. The double-layer laminated furnace according to claim 1, characterized in that: Two first limit seats (12) are symmetrically fixed on the top of the gantry seat (6), and a position adjustment screw rod (13) is movably arranged between the two first limit seats (12). A connecting seat (15) is fixed on the movable platform (9), and the position adjustment screw rod (13) passes through the connecting seat (15). The position adjustment screw rod (13) is threadedly connected to the connecting seat (15).
3. The double-layer laminated furnace according to claim 2, characterized in that: A first motor (14) is mounted on one side of the gantry seat (6), and an output end of the first motor (14) is connected to the positioning screw rod (13) via a coupling.
4. The double-layer laminated furnace according to claim 3, characterized in that: The positioning screw rod (13) is a galvanized screw rod.
5. The double-layer laminated furnace according to claim 4, characterized in that: A second limit seat (16) is installed on one side of the gantry seat (6), a rotating shaft (17) is provided through the second limit seat (16), and a gear (18) is installed on the rotating shaft (17); A base (19) is fixed on the working area (1), a rack (20) is mounted on the base (19), and the rack (20) is meshed with the gear (18).
6. The double-layer laminated furnace according to claim 5, characterized in that: A second motor (21) is disposed on one side of the gantry seat (6), and an output end of the second motor (21) is connected to the rotating shaft (17) via a coupling.