Linear transfer bracket and stacking transfer system
By designing a linear transport bracket including rack, fork rack, bearing bracket, lifting assembly and moving assembly, efficient and automated transport of metal sheet stacking is achieved, and the shortcomings of stacking transport methods in the prior art are solved.
Patent Information
- Application Number
- CN202422120033.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-30
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-08-30
AI Technical Summary
The prior art is difficult to effectively solve the problem of transporting metal sheet stacking, especially in the automated production process, which requires efficient and automated transport methods.
A linear transport bracket is designed, including a rack, fork rack, support bracket, lifting component and moving component. The moving component drives the fork rack to move in the horizontal direction, and the lifting component drives the fork rack to move between the upper and lower part of the support bracket, realizing the staggered load stacking of the fork rack and the support bracket.
Through the interlaced support of the fork rack and the support bracket, the moving distance of the stack is extended, efficient and automated transfer of metal sheet stacking is achieved, and the shortcomings of manual operation of forklift transfer are solved.
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Figure CN223032383U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automated production lines, and particularly relates to a linear transfer bracket and a stacking transfer system. Background Art
[0002] During the automated production process, it generally includes procedures such as loading, material distribution, operation, and discharging. A production line generally includes multiple operation modules, and different operation modules perform different treatments on materials. For example, a cutting module performs cutting operations on materials, and a stamping module performs stamping operations on materials, etc. Materials need to be transferred between different operation modules. For example, after cutting coil materials into sheet materials, they need to be transferred to subsequent modules for further operations. This process usually requires manual operation of a forklift for transfer and transferring the materials to a loading pallet. Currently, the transfer method for stacking metal sheet materials needs to be improved.
[0003] Chinese Patent CN202221806991.9 discloses an automatic material receiving device, which includes a transfer track and a transplanting track that are perpendicular to each other and arranged at a certain distance, a pallet rack arranged on the transfer track towards the transplanting track side; a transplanting component arranged on the transplanting track towards the transfer track side; the transplanting component is used to pick up materials from the material receiving position and place them in the corresponding position of the pallet in the working area. This solution is not applicable to the transfer of stacked metal sheet materials.
[0004] The utility model overcomes the shortcomings of the prior art and provides a linear transfer bracket and a stacking transfer system for transferring stacks. Summary of the Utility Model
[0005] The main purpose of the utility model is to provide a linear transfer bracket, which includes a frame, a fork material rack, a supporting bracket, a lifting component, and a moving component;
[0006] The supporting bracket is fixedly connected to the frame, and the supporting bracket is used to support the stack;
[0007] The moving component is arranged on the frame, the moving component is connected to the fork material rack, and the moving component drives the fork material rack to move horizontally;
[0008] The lifting component is arranged on the moving component, the lifting component is connected to the fork material rack, and the lifting component drives the fork material rack to move between above and below the supporting bracket;
[0009] The fork material rack is used to support the stack, and the interval length of the fork material rack for carrying the stack is greater than the interval length of the supporting bracket for carrying the stack.
[0010] Optionally, the supporting bracket includes a plurality of supporting bars arranged in parallel with each other, and the head and tail ends of the supporting bars are respectively fixedly connected to the frame through columns;
[0011] The fork material rack includes a connecting plate and a plurality of fork bars arranged in parallel. The fork bars are fixedly connected to the connecting plate. The connecting plate is connected to the lifting assembly and the moving assembly. The fork bars are arranged staggered with the supporting bars, and one of the fork bars is provided in the interval between adjacent supporting bars;
[0012] The moving assembly drives the fork bars to move along the interval direction between the supporting bars.
[0013] Optionally, the length of the fork bar is greater than the length of the supporting bar, and the fork bar can pass through the vertical planes where the head and tail ends of the supporting bar are located.
[0014] Optionally, a boss is formed by the middle part of the fork bar bulging outwards. The fork bar is fixedly connected to the connecting plate through the boss, and the height of the boss is greater than the thickness of the supporting bar.
[0015] Optionally, the supporting bar is provided with a notch. The notches between adjacent supporting bars are located on the same straight line. The direction of this straight line is perpendicular to the supporting bar. The notches on the same straight line form a fork bar groove, and the fork bar groove is used to accommodate the fork bars of the rotary transfer bracket.
[0016] Optionally, the lifting assembly is located below the supporting bar. The lifting assembly includes a first power member and a guide post. The first power member is arranged on the moving assembly. The telescopic end of the first power member is connected to the connecting plate. The guide post is arranged on the moving assembly, and the guide post is connected to the connecting plate.
[0017] Optionally, the moving assembly includes a support frame. The lower part of the support frame is movably connected to the frame. An activity plate is arranged above the support frame. The activity plate is provided with the lifting assembly. The activity plate is movably connected to the support frame. The activity plate moves along the interval direction between the supporting bars. The moving direction of the support frame in the frame is parallel to the moving direction of the activity plate.
[0018] Optionally, the frame is provided with a first guide rail and a first rack arranged in parallel. The direction of the first guide rail is parallel to the interval direction between the supporting bars. The support frame is provided with a second power member. The second power member is connected to a first gear. The first gear meshes with the first rack. The lower side of the support frame is slidably connected to the first guide rail through a first slider;
[0019] A second guide rail and a second rack are provided on the upper side of the support frame. The direction of the second guide rail is parallel to the direction of the first guide rail. The movable plate is provided with a third power member, the third power member is connected to a second gear, the second gear meshes with the second rack, and the lower side of the movable plate is slidably connected to the second guide rail through a second slider.
[0020] Optionally, when the lifting assembly drives the fork bar to be located below the supporting bar, the supporting bar supports the stack. When the lifting assembly drives the fork bar to be located above the supporting bar, the fork bar supports the stack.
[0021] The present utility model further provides a stack transfer system, including the above-mentioned linear transfer bracket.
[0022] Compared with the prior art, the present utility model has the following beneficial effects:
[0023] The linear transfer bracket provided by the present utility model drives the fork rack to linearly move horizontally through the moving assembly, and drives the fork rack to move between above and below the supporting bracket through the lifting assembly, so as to realize the staggered loading of the fork rack and the supporting bracket for the stack. When the fork rack is located above the supporting bracket, the fork rack bears the stack at this time. When the fork rack is located below the supporting bracket, the supporting bracket bears the stack at this time. When the supporting bracket bears the stack, the fork rack moves below the supporting bracket to change the position where the fork rack supports the stack. By the staggered support of the fork rack and the supporting bracket for the stack, the moving distance of the stack is extended. Description of the Drawings
[0024] One or more embodiments are exemplarily illustrated by corresponding drawings. These exemplary illustrations do not constitute limitations on the embodiments. Elements with the same reference numerals in the drawings are represented as similar elements, unless otherwise stated, and the drawings in the figures do not constitute a proportional limitation.
[0025] Figure 1 It is a schematic diagram of an embodiment of the linear transfer bracket of the present utility model;
[0026] Figure 2 It is a schematic diagram of the linear transfer bracket of the present utility model with the supporting bracket hidden;
[0027] Figure 3 It is a side view of an embodiment of the linear transfer bracket of the present utility model;
[0028] Figure 4 It is a top view of an embodiment of the linear transfer bracket of the present utility model;
[0029] Figure 5 It is a sectional view of an embodiment of the linear transfer bracket of the present utility model;
[0030] Figure 6Schematic diagram of an embodiment of the stacking and transfer system of the present utility model;
[0031] Figure 7 Top view of an embodiment of the stacking and transfer system of the present utility model.
[0032] Reference numerals:
[0033] 100 - Linear transfer bracket; 110 - Frame; 111 - First guide rail; 112 - First rack; 120 - Forking rack; 121 - Connecting plate; 122 - Fork bar; 1221 - Boss; 123 - Third power member; 124 - Second gear; 125 - Second slider; 130 - Supporting bracket; 131 - Supporting bar; 132 - Column; 133 - Notch; 134 - Fork bar groove; 140 - Lifting assembly; 141 - First power member; 142 - Guide post; 150 - Moving assembly; 151 - Support frame; 152 - Second power member; 153 - First gear; 154 - First slider; 155 - Second guide rail; 156 - Second rack; 157 - Movable plate; 200 - Pallet separation and moving device; 300 - Rotary transfer bracket; 400 - Stock preparation table; 500 - Pallet. Detailed implementation manners
[0034] For the convenience of understanding the present utility model, the present utility model will be described in more detail below with reference to the accompanying drawings and specific embodiments. It should be noted that when an element is expressed as "fixed to" another element, it can be directly on the other element, or there can be one or more intermediate elements therebetween. When an element is expressed as "connected to" another element, it can be directly connected to the other element, or there can be one or more intermediate elements therebetween. The terms "vertical", "horizontal", "left", "right", "inner", "outer" and similar expressions used in this specification are only for the purpose of illustration. In the description of the present utility model, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating relative importance or implicitly indicating the quantity of the indicated technical features. Thus, unless otherwise stated, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features; the meaning of "a plurality" is two or more. The term "comprising" and any deformation thereof mean non-exclusive inclusion, and there may be or may be added one or more other features, integers, steps, operations, units, components and / or combinations thereof.
[0035] In addition, unless otherwise clearly defined and limited, the terms "installed", "connected", and "coupled" shall be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, or the internal communication of two components. All technical and scientific terms used in this specification have the same meaning as those commonly understood by those skilled in the technical field to which the present utility model belongs. The terms used in the specification of the present utility model are only for the purpose of describing specific embodiments and are not applicable to limiting the present utility model. The term "and / or" used in this specification includes any and all combinations of one or more of the related listed items.
[0036] In addition, the technical features involved in different embodiments of the present utility model described below can be combined with each other as long as they do not conflict with each other.
[0037] In an automated assembly line, for certain specific materials or materials after being processed by previous processes, it is usually necessary to load them onto a carrier such as a tray and then convey them to avoid damage to the materials caused by the direct conveyance of the materials by the conveying device, which affects the yield rate of the subsequent processing products. How to transport the stacked materials to the tray, the present utility model will provide the following embodiments to solve this problem.
[0038] The automated assembly line in the present utility model can specifically be a cutting assembly line or a stamping assembly line. The tray is particularly suitable for loading metal stacked materials, and stacking refers to the accumulation of multiple metal materials.
[0039] As Figures 1-5 shown, it is a schematic diagram of an embodiment of a linear transfer bracket provided by the present utility model.
[0040] Please refer to Figures 1-5 , this embodiment is used for the movement of stacking, and the stacked stack is placed on the tray. The embodiment includes a frame 110, a fork rack 120, a support bracket 130, a lifting assembly 140, and a moving assembly 150.
[0041] The support bracket 130 is fixedly connected to the frame 110. The support bracket 130 is used to support the stack. The fork rack 120 is used to support the stack. The interval length of the fork rack 120 for carrying the stack is greater than the interval length of the support bracket 130 for carrying the stack. The moving assembly 150 is disposed on the frame 110. The moving assembly 150 is connected to the fork rack 120. The moving assembly 150 drives the fork rack 120 to move horizontally. The lifting assembly 140 is disposed on the moving assembly 150. The lifting assembly 140 is connected to the fork rack 120. The lifting assembly 140 drives the fork rack 120 to move between above and below the support bracket 130.
[0042] The interval length of the fork rack 120 for carrying stacked items is greater than that of the support bracket 130 for carrying stacked items. Therefore, the fork rack 120 can extend from the front end or the rear end of the support bracket 130 through the moving component 150. When the fork rack 120 is located above the support bracket 130, the fork rack 120 carries the stacked items at this time. When the fork rack 120 is located below the support bracket 130, the support bracket 130 carries the stacked items at this time. When the support bracket 130 carries the stacked items, the fork rack 120 moves below the support bracket 130 to change the position where the fork rack 120 supports the stacked items. By alternately supporting the stacked items with the fork rack and the support bracket, the placement position of the stacked items on the support bracket 130 and the placement position on the fork rack 120 are changed, so as to realize moving the stacked items from the stock preparation table at the front end of the support bracket 130 to the tray at the rear end of the support bracket 130.
[0043] In one embodiment, the support bracket 130 includes a plurality of support bars 131 arranged in parallel with each other. The head and tail ends of the support bars 131 are respectively fixedly connected to the frame 110 through columns 132. The fork rack 120 includes a connecting plate 121 and a plurality of fork bars 122 arranged in parallel. The fork bars 122 are fixedly connected to the connecting plate 121, and the connecting plate 121 is connected to the lifting component 140 and the moving component 150. The fork bars 122 and the support bars 131 are arranged alternately. There is one fork bar 122 in the interval between adjacent support bars 131. In this way, the fork bar 122 will not be blocked or interfered when moving between the upper and lower sides of the support bars 131, and the process of the fork bar 122 extending out of the front end or the rear end of the support bars 131 will not be blocked or interfered either. The moving component 150 drives the fork bar 122 to move along the interval direction between the support bars 131, that is, in the parallel direction of the support bars 131.
[0044] In one embodiment, the length of the fork bar 122 is greater than that of the support bar 131, and the fork bar 122 can pass through the vertical planes where the head and tail ends of the support bar 131 are located. By selecting the length of the fork bar 122 to be longer than that of the support bar 131, the interval length of the fork rack 120 for carrying stacked items is greater than that of the support bracket 130 for carrying stacked items. In this way, the fork bar 122 can extend out of the front end of the support bar 131 to pick up the stacked items on the stock preparation table, and can also extend out of the rear end of the support bar 131 to place the stacked items on the tray 500, and there is no interference during the process of picking up and placing the stacked items.
[0045] In one embodiment, a convex platform 1221 is formed by the middle part of the fork bar 122 bulging outwards. The fork bar 122 is fixedly connected to the connecting plate 121 through the convex platform 1221, and the height of the convex platform 1221 is greater than the thickness of the support bar 131. By connecting the connecting plate 121 through the convex platform 1221, the fork bar 122 has an initial height, which can reduce the moving stroke of the lifting component 140, and further avoid the connecting plate 121 rising too much and colliding with the support bar 131.
[0046] In one embodiment, the supporting strip 131 is provided with a notch 133. The notches 133 between adjacent supporting strips 131 are located on the same straight line, and the direction of this straight line is perpendicular to the supporting strip 131. The notches on the same straight line form a fork strip groove 134, and the fork strip groove 134 is used to accommodate the fork strips of the rotary transfer bracket 300. The rotary transfer bracket 300 is located on the side of the supporting bracket 130. When the stack is located above the fork strip groove 134, the fork strips of the rotary transfer bracket 300 extend into the fork strip groove 134 and lift the stack upward, transferring the stack from the linear transfer bracket 100, rotating it, and then placing it in the tray 500.
[0047] In one embodiment, the lifting assembly 140 is located below the supporting strip 131. The lifting assembly 140 includes a first power member 141 and a guiding column 142. The first power member 141 is disposed on the moving assembly 150, and the telescopic end of the first power member 141 is connected to the connecting plate 121. The guiding column 142 is disposed on the moving assembly 150, and the guiding column 142 is connected to the connecting plate 121. The first power member 141 is specifically a jacking oil cylinder. The number of guiding columns 142 is multiple, and they are symmetrically distributed around the first power member 141 for supporting and guiding the connecting plate 121.
[0048] In one embodiment, the moving assembly 150 includes a support frame 151, and the lower part of the support frame 151 is movably connected to the frame 110. An activity plate 157 is provided above the support frame 151. The lifting assembly 140 is provided on the upper side of the activity plate 157. The lower side of the activity plate 157 is movably connected to the support frame 151. The activity plate 157 moves along the interval direction between the supporting strips 131. The moving direction of the support frame 151 in the frame 110 is parallel to the moving direction of the activity plate 157. The support frame 151 can move, and the activity plate 157 carried by the support frame 151 can move on the support frame 151. This incremental design can increase the moving distance of the fork material rack 120.
[0049] Specifically, the moving modes of the support frame 151 and the activity plate 157 adopt a gear-rack drive. The frame 110 is provided with a first guide rail 111 and a first rack 112 arranged in parallel. The direction of the first guide rail 111 is parallel to the interval direction between the supporting strips 131. The support frame 151 is provided with a second power member 152, and the second power member 152 is connected to a first gear 153. The first gear 153 meshes with the first rack 112. The lower side of the support frame 151 is slidably connected to the first guide rail 111 through a first slider 154.
[0050] On the upper side of the support frame 151, there are a second guide rail 155 and a second rack 156. The direction of the second guide rail 155 is parallel to the direction of the first guide rail 111. The movable plate 157 is provided with a third power member 123. The third power member 123 is connected to a second gear 124. The second gear 124 meshes with the second rack 156. The lower side of the movable plate 157 is slidably connected to the second guide rail 156 through a second slider 125.
[0051] The second power member 152 and the third power member 123 may specifically be motors.
[0052] As Figures 6-7 shown, the present utility model also provides an embodiment of a stacking and transfer system.
[0053] Please refer to Figures 6-7 , this embodiment includes the above-mentioned linear transfer bracket 100, and also includes a pallet separation and movement device 200, a rotary transfer bracket 300, a stock preparation table 400, and a pallet 500. The pallet separation and movement device 200 conveys the stacked pallets 500, and separates the stacked pallets 500 into individual pallets 500 and conveys them. The linear transfer bracket 100 is arranged between the pallet separation and movement device 200 and the stock preparation table 400. The stock preparation table 400 is used to carry the stack. The linear transfer bracket 100 moves the stack on the stock preparation table 400 into the pallet 500 separated by the pallet separation and movement device 200. The rotary transfer bracket 300 is arranged on the side of the linear transfer bracket 100, and is used to rotate the direction of the stack during the transfer of the linear transfer bracket 100 and move it into the pallet 500 separated by the pallet separation and movement device 200.
[0054] The above embodiments are only used to illustrate the technical solutions of the present utility model, rather than to limit it; under the idea of the present utility model, the technical features in the above embodiments or different embodiments can also be combined, and the steps can be implemented in any order, and there are many other changes in different aspects of the present utility model as described above. For the sake of brevity, they are not provided in detail; although the present utility model has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present utility model.
Claims
1. A linear transport bracket, characterized in that: Including a frame, a fork rack, a support frame, a lifting component and a moving component; The support frame is fixedly connected to the frame, and the support frame is used for supporting stacking; The moving assembly is arranged on the frame, the moving assembly is connected to the fork material rack, and the moving assembly drives the fork material rack to move in the horizontal direction; The lifting assembly is arranged on the moving assembly, the lifting assembly is connected to the fork material frame, and the lifting assembly drives the fork material frame to move between the upper part and the lower part of the supporting frame; The fork material rack is used for supporting stacking, and the length of the interval in which the fork material rack supports stacking is greater than the length of the interval in which the supporting rack supports stacking.
2. The linear transfer bracket according to claim 1, characterized in that: The support frame includes a plurality of support bars arranged parallel to each other, and the head and tail ends of the support bars are fixedly connected to the frame through columns respectively; The fork material rack comprises a connecting plate and a plurality of parallel arranged fork bars, wherein the fork bars are fixedly connected to the connecting plate, the connecting plate is connected to the lifting assembly and the moving assembly, the fork bars are staggered with the supporting bars, and one fork bar is arranged in the interval between adjacent supporting bars; The moving assembly drives the fork bars to move along the spacing direction between the supporting bars.
3. The linear transfer bracket according to claim 2, characterized in that: The length of the fork bar is greater than that of the supporting bar, and the fork bar can pass through the vertical plane where the first and last ends of the supporting bar are located.
4. The linear transfer bracket according to claim 2, characterized in that: The middle part of the fork bar protrudes outward to form a boss, and the fork bar is fixedly connected to the connecting plate via the boss, and the height of the boss is greater than the thickness of the supporting bar.
5. The linear transfer bracket according to claim 2, characterized in that: The support bar is provided with notches, and the notches between adjacent support bars are located in the same straight line, the direction of the straight line is perpendicular to the support bar, and the notches on the same straight line form a fork bar groove, which is used to accommodate the fork bar of the rotating transfer bracket.
6. The linear transfer bracket according to claim 2, characterized in that: The lifting assembly is located below the supporting bar, and includes a first power member and a guide column. The first power member is arranged on the moving assembly, and the telescopic end of the first power member is connected to the connecting plate. The guide column is arranged on the moving assembly, and the guide column is connected to the connecting plate.
7. The linear transfer bracket according to claim 2, characterized in that: The moving assembly includes a supporting frame, the lower part of the supporting frame is movably connected to the frame, a movable plate is provided on the upper part of the supporting frame, the movable plate is provided with the lifting assembly, the movable plate is movably connected to the supporting frame, the movable plate moves along the spacing direction between the supporting bars, and the moving direction of the supporting frame in the frame is parallel to the moving direction of the movable plate.
8. The linear transfer bracket according to claim 7, characterized in that: The frame is provided with a first guide rail and a first rack arranged in parallel, the direction of the first guide rail is parallel to the spacing direction between the supporting bars, the support frame is provided with a second power member, the second power member is connected to a first gear, the first gear is meshed with the first rack, and the lower side of the support frame is slidably connected to the first guide rail through a first slider; A second guide rail and a second rack are provided on the upper side of the support frame, and the direction of the second guide rail is parallel to the direction of the first guide rail. The movable plate is provided with a third power member, and the third power member is connected to the second gear. The second gear is meshed with the second rack, and the lower side of the movable plate is slidably connected to the second guide rail through a second slider.
9. The linear transfer bracket according to claim 2, characterized in that: When the lifting assembly drives the fork bar to be located below the supporting bar, the supporting bar supports the stacking; when the lifting assembly drives the fork bar to be located above the supporting bar, the fork bar supports the stacking.
10. A stacking and transporting system, characterized in that: Comprising a linear transfer bracket as described in any one of claims 1-9.
Citation Information
Patent Citations
Automatic material receiving device
CN218877663U