Sludge pyrolysis and carbonization multi-section furnace

By designing a push mechanism in the sludge pyrolysis carbonization furnace, and using a servo motor to drive the sliding of the reciprocating screw and push plate, the convenient push of carbonized sludge is achieved, solving the problem of sludge pasting inside the furnace body, improving the convenience of use and saving manpower.

CN223033261UActive Publication Date: 2025-06-27CHINA CONSTR WATER ENVIRONMENTAL PROTECTION CO LTD
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Patent Information

Application Number
CN202422100565.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-28
Publication Date
2025-06-27
Estimated Expiration
2034-08-28

AI Technical Summary

Technical Problem

When used in the existing sludge pyrolysis carbonization furnace, the carbonized sludge will be pasted inside the furnace body, which is inconvenient to pick up and push, and is inconvenient to use.

Method used

A multi-stage sludge pyrolysis carbonization furnace is designed with a built-in push mechanism. The push mechanism includes a reciprocating screw connected to the inside of the furnace body, a connecting frame, a push plate and a servo motor. The servo motor drives the reciprocating screw to rotate, and the connecting frame drives the push plate to slide inside the furnace body, achieving convenient push of sludge.

Benefits of technology

Through the design of the push mechanism, the carbonized sludge in the furnace can be pushed easily and quickly, which is simple to operate, saves manpower and is easy to use, and solves the problem of sludge sticking inside the furnace body.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223033261U_ABST
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Abstract

The utility model discloses a sludge pyrolysis and carbonization multi-section furnace, which belongs to the field of sludge treatment, and comprises a furnace body, a pushing mechanism is arranged in the furnace body, the front surface of the furnace body is rotatably connected with a sealing mechanism, and a servo motor drives a reciprocating lead screw to rotate between the furnace body and a connecting frame. The reciprocating lead screw is in threaded connection with a pushing plate, so that the pushing plate is stressed to slide outside a limiting rod, sludge carbonized in the furnace body can be conveniently pushed by sliding the pushing plate in the furnace body, operation is simple and rapid, manpower is saved, use is convenient, a sealing gasket arranged on the side face of a sealing door is connected with a sealing groove in an inserted mode, and the sealing effect is good. And the furnace body is sealed through the sealing door and the sealing gasket, opening and sealing are convenient, and use is convenient.
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Description

Technical Field

[0001] The utility model relates to the field of sludge treatment, in particular to a multi-stage furnace for sludge pyrolysis carbonization. Background Art

[0002] A Chinese patent with the application number 201921992407.1 discloses a sludge carbonization pyrolysis furnace device, which is characterized in that it includes a sludge incineration chamber, a low-oxygen and low-temperature pyrolysis chamber, and a high-temperature separator; it adopts advanced two-stage fluidized combustion, divides the combustion chamber into two parts, separated by a partition wall in the middle, the front part is the incineration chamber, and the rear part is the low-oxygen and low-temperature pyrolysis chamber. After the carbonized granular material is sent into the front incineration chamber, the coarse material is pyrolyzed and cracked in this section, and heat is released; the heated fine granular material automatically flows into the rear low-oxygen and low-temperature pyrolysis chamber from the overflow port on the middle partition wall. No fresh air is sent into this section, and the fine granular material undergoes thermal decomposition treatment in an oxygen-deficient state. Organic matter is converted into water vapor, non-condensable gas and carbon. During this process, no nitrogen oxides and sulfur oxides are generated, reducing the emission of initial pollutants, and 90% of heavy metals react with carbon and are converted into a crystalline state, playing a role in solidification. The above scheme has the following defects. When the existing sludge pyrolysis carbonization furnace is in use, the carbonized sludge will stick to the inner part of the furnace body, which is not convenient for taking and pushing, and is not convenient to use.

[0003] Therefore, a multi-stage furnace for sludge pyrolysis carbonization is provided to solve the above problems. Summary of the Utility Model

[0004] (1) Technical Problems to be Solved

[0005] The utility model provides a multi-stage furnace for sludge pyrolysis carbonization, aiming to solve the problem that when the existing sludge pyrolysis carbonization furnace is in use, the carbonized sludge will stick to the inner part of the furnace body, which is not convenient for taking and pushing, and is not convenient to use as mentioned in the background art.

[0006] (2) Technical Solutions

[0007] To achieve the above object, the utility model provides the following technical solution: A multi-stage furnace for sludge pyrolysis carbonization includes a furnace body, a pushing mechanism is arranged inside the furnace body, and a sealing mechanism is rotatably connected to the front surface of the furnace body;

[0008] Preferably, to solve the problem that when the existing sludge pyrolysis carbonization furnace is in use, the carbonized sludge will stick to the inside of the furnace body, making it inconvenient to take and push, and thus inconvenient to use, the pushing mechanism includes a reciprocating lead screw rotatably connected to the inside of the furnace body. A connecting frame is fixedly connected to the opening of the reciprocating lead screw, and the reciprocating lead screw is rotatably connected to the connecting frame. A pushing plate is arranged outside the connecting frame, and the pushing plate is arranged inside the furnace body. A servo motor is arranged on the back of the furnace body, and the output end of the servo motor is fixedly connected to one end of the reciprocating lead screw. By driving the reciprocating lead screw to rotate between the furnace body and the connecting frame through the servo motor, the connecting frame drives the pushing plate to slide inside the furnace body, which can conveniently push the carbonized sludge in the furnace body. The operation is simple and fast, saving manpower and being convenient to use.

[0009] Preferably, to solve the problem of the sliding of the pushing plate, two groups of limiting rods are directly fixedly connected to the sides of the furnace body and the connecting frame. The pushing plate is threadedly connected to the reciprocating lead screw and slidably connected to the limiting rods. The pushing plate is threadedly connected to the reciprocating lead screw, so that the pushing plate is forced to slide outside the limiting rods. The limiting rods limit the moving distance and direction of the pushing plate, and improve the stability of the movement of the pushing plate.

[0010] Preferably, to solve the problem of sealing the furnace body, the sealing mechanism includes a sealing door rotatably connected to the furnace body. A sealing gasket is fixedly connected to the side of the sealing door close to the furnace body. A sealing groove is opened outside the opening of the furnace body. The sealing gasket is adapted to the sealing groove, and the sealing gasket is inserted into the sealing groove. By rotating the sealing door, the sealing gasket arranged on the side of the sealing door can be inserted into the sealing groove. The furnace body is sealed by the arranged sealing door and sealing groove, avoiding the leakage of internal hot gas and the phenomenon of scalding, and being convenient to use.

[0011] Preferably, to solve the problem of convenient installation, an installation block is fixedly connected to the side of the sealing door, and an installation groove is fixedly connected to the side of the furnace body. The installation block is adapted to the installation groove, and the installation block is inserted into the installation groove. The sealing door drives the installation block to be inserted into the installation groove, so as to conveniently install the installation block and the installation groove, and being convenient to use.

[0012] Preferably, to solve the problem of convenient fixation of the installation block, two groups of fixing rods are symmetrically arranged inside the installation block. Both sides of the installation groove are grooved. The fixing rods are adapted to the grooves of the installation groove, and the fixing rods are inserted into the grooves of the installation groove. By pressing the fixing rods, the fixing rods slide inside the installation block. After the installation block is inserted into the installation groove, the fixing rods are inserted into the grooves on both sides of the installation groove, so as to fix the installation block inside the installation groove, and being convenient to fix.

[0013] Preferably, to solve the problem of convenient operation of the fixed rod, the two groups of fixed rods are symmetrically arranged. The two groups of fixed rods are slidably connected to the mounting block, and a spring is fixedly connected between the two groups of fixed rods. While the fixed rod slides inside the limiting rod, the fixed rod compresses the spring arranged on the side. Under the action of the spring rebound force, the fixed rod can easily return to its original state.

[0014] Beneficial effects

[0015] For this pushing mechanism, the servo motor drives the reciprocating lead screw to rotate between the furnace body and the connecting frame. The reciprocating lead screw is threadedly connected to the pushing plate. Thus, the pushing plate is forced to slide outside the limiting rod. By sliding the pushing plate inside the furnace body, it is convenient to push the sludge carbonized in the furnace body. The operation is simple and fast, saving manpower and being easy to use.

[0016] For this sealing mechanism, by rotating the sealing door and pressing the two groups of fixed rods, while the two groups of fixed rods slide inside the mounting block, the fixed rods compress the springs arranged on the side. When the sealing door rotates and inserts the mounting block into the mounting groove, under the action of the spring rebound force, the fixed rods are inserted into the slots of the mounting groove, thereby fixing the mounting block inside the mounting groove. In this way, the sealing door can be sealed outside the opening of the furnace body. The sealing gasket arranged on the side of the sealing door is inserted into the sealing groove. By setting the sealing door and the sealing gasket, the furnace body can be sealed, which is convenient to open and seal and easy to use. Brief description of the drawings

[0017] Figure 1 It is a three-dimensional structure schematic diagram of a multi-stage furnace for sludge pyrolysis carbonization;

[0018] Figure 2 It is a three-dimensional structure schematic diagram of a multi-stage furnace for sludge pyrolysis carbonization;

[0019] Figure 3 It is a schematic diagram of the internal top view structure of a multi-stage furnace for sludge pyrolysis carbonization;

[0020] Figure 4 It is a schematic diagram of the front view structure of a multi-stage furnace for sludge pyrolysis carbonization;

[0021] Figure 5 This utility model Figure 4 is an enlarged schematic diagram of the structure at A in the figure.

[0022] In the figure:

[0023] 1. Furnace body; 2. Pushing mechanism; 21. Reciprocating lead screw; 22. Connecting frame; 23. Pushing plate; 24. Limiting rod; 25. Servo motor; 3. Sealing mechanism; 31. Sealing door; 32. Sealing gasket; 33. Sealing groove; 34. Mounting block; 35. Mounting groove; 36. Fixed rod; 37. Spring. Detailed implementation mode

[0024] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0025] Embodiment 1

[0026] This embodiment provides a multi-stage furnace for sludge pyrolysis carbonization. As Figures 1-5 shown, this multi-stage furnace for sludge pyrolysis carbonization includes a furnace body 1. A pushing mechanism 2 is arranged inside the furnace body 1, and a sealing mechanism 3 is rotatably connected to the front surface of the furnace body 1;

[0027] During use, through the arranged pushing mechanism 2, it is convenient to push the carbonized sludge in the furnace body 1. The operation is simple and fast, saving manpower and being easy to use. Through the arranged sealing mechanism 3, it is convenient to seal the furnace body 1 and is also convenient to open and seal, and is easy to use.

[0028] Specifically, the pushing mechanism 2 includes a reciprocating lead screw 21 rotatably connected inside the furnace body 1. A connecting frame 22 is fixedly connected to the opening of the reciprocating lead screw 21. The reciprocating lead screw 21 is rotatably connected to the connecting frame 22. A pushing plate 23 is arranged outside the connecting frame 22. The pushing plate 23 is arranged inside the furnace body 1. A servo motor 25 is arranged on the back surface of the furnace body 1, and the output end of the servo motor 25 is fixedly connected to one end of the reciprocating lead screw 21;

[0029] During use, the servo motor 25 drives the reciprocating lead screw 21 to rotate between the furnace body 1 and the connecting frame 22, and the connecting frame 22 drives the pushing plate 23 to slide inside the furnace body 1, which can conveniently push the carbonized sludge in the furnace body 1. The operation is simple and fast, saving manpower and being easy to use.

[0030] Further, two groups of limiting rods 24 are directly fixedly connected to the side surfaces of the furnace body 1 and the connecting frame 22. The pushing plate 23 is threadedly connected to the reciprocating lead screw 21, and the pushing plate 23 is slidably connected to the limiting rods 24;

[0031] During use, the pushing plate 23 is threadedly connected to the reciprocating lead screw 21, so that the pushing plate 23 slides outside the limiting rods 24 under force. The limiting rods 24 limit the moving distance and direction of the pushing plate 23, and improve the stability of the movement of the pushing plate 23 through the limiting rods 24.

[0032] Embodiment 2

[0033] Different from Embodiment 1, as Figure 1 、Figure 4 and Figure 5 As shown in Figure 5 , the multi-stage furnace for sludge pyrolysis carbonization includes a sealing mechanism 3. The sealing mechanism 3 includes a sealing door 31 rotatably connected to the furnace body 1. A sealing gasket 32 is fixedly connected to one side of the sealing door 31 close to the furnace body 1. A sealing groove 33 is formed outside the opening of the furnace body 1. The sealing gasket 32 is adapted to the sealing groove 33, and the sealing gasket 32 is inserted into the sealing groove 33.

[0034] During use, by rotating the sealing door 31, the sealing gasket 32 provided on the side of the sealing door 31 can be inserted into the sealing groove 33. The furnace body 1 is sealed by the provided sealing door 31 and sealing groove 33, avoiding leakage of internal hot gas and the phenomenon of scalding, and it is convenient to use.

[0035] Specifically, a mounting block 34 is fixedly connected to the side of the sealing door 31, and a mounting groove 35 is fixedly connected to the side of the furnace body 1. The mounting block 34 is adapted to the mounting groove 35, and the mounting block 34 is inserted into the mounting groove 35.

[0036] During use, the sealing door 31 drives the mounting block 34 to be inserted into the mounting groove 35, thus facilitating the installation of the mounting block 34 and the mounting groove 35, and it is convenient to use.

[0037] Furthermore, two groups of fixing rods 36 are symmetrically arranged inside the mounting block 34. Both sides of the mounting groove 35 are grooved. The fixing rods 36 are adapted to the grooves of the mounting groove 35, and the fixing rods 36 are inserted into the grooves of the mounting groove 35.

[0038] During use, by pressing the fixing rods 36, the fixing rods 36 slide inside the mounting block 34. After the mounting block 34 is inserted into the mounting groove 35, the fixing rods 36 are inserted into the grooves on both sides of the mounting groove 35, thereby fixing the mounting block 34 inside the mounting groove 35, which is convenient for fixing.

[0039] Even further, the two groups of fixing rods 36 are symmetrically arranged. The two groups of fixing rods 36 are slidably connected to the mounting block 34, and a spring 37 is fixedly connected between the two groups of fixing rods 36.

[0040] During use, while the fixing rods 36 slide inside the limiting rod 24, the fixing rods 36 compress the spring 37 provided on the side. The fixing rods 36 are subjected to the rebounding force of the spring 37, which facilitates the fixing rods 36 to return to their original state.

[0041] It should be noted that the furnace body 1 and the installation groove 35 are both existing devices, and their working principles, dimensions and models are irrelevant to the functions of this application, so no more description will be made. The control mode of the present utility model is controlled by a controller. The control circuit of the controller can be realized by simple programming by those skilled in the art. The provision of power also belongs to the common knowledge in this field. And the present utility model is mainly used to protect mechanical devices, so the control mode and circuit connection of the present utility model will not be explained in detail anymore.

[0042] The above is only a preferred specific embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present utility model, according to the technical solution and the inventive concept of the present utility model, makes equivalent replacements or changes, and should be covered within the protection scope of the present utility model.

Claims

1. A sludge pyrolysis carbonization multi-stage furnace, comprising a furnace body (1), characterized in that: A pushing mechanism (2) is provided inside the furnace body (1), and a sealing mechanism (3) is rotatably connected to the front side of the furnace body (1); The pushing mechanism (2) comprises a reciprocating screw (21) rotatably connected to the interior of the furnace body (1); a connecting frame (22) is fixedly connected to the opening of the reciprocating screw (21); the reciprocating screw (21) is rotatably connected to the connecting frame (22); a pushing plate (23) is arranged outside the connecting frame (22); the pushing plate (23) is arranged inside the furnace body (1); a servo motor (25) is arranged on the back of the furnace body (1); and an output end of the servo motor (25) is fixedly connected to one end of the reciprocating screw (21).

2. The sludge pyrolysis carbonization multi-stage furnace according to claim 1, characterized in that: Two groups of limiting rods (24) are directly fixedly connected to the furnace body (1) and the side of the connecting frame (22); the pushing plate (23) is threadedly connected to the reciprocating screw (21); and the pushing plate (23) is slidably connected to the limiting rods (24).

3. The sludge pyrolysis carbonization multi-stage furnace according to claim 1, characterized in that: The sealing mechanism (3) comprises a sealing door (31) rotatably connected to the furnace body (1); a sealing gasket (32) is fixedly connected to a side of the sealing door (31) close to the furnace body (1); a sealing groove (33) is provided on the outside of the furnace body (1) opening; the sealing gasket (32) is adapted to the sealing groove (33); and the sealing gasket (32) and the sealing groove (33) are plugged into each other.

4. The multi-stage sludge pyrolysis carbonization furnace according to claim 3, characterized in that: A mounting block (34) is fixedly connected to the side of the sealing door (31), and a mounting groove (35) is fixedly connected to the side of the furnace body (1); the mounting block (34) is adapted to the mounting groove (35), and the mounting block (34) is plugged into the mounting groove (35).

5. The multi-stage sludge pyrolysis carbonization furnace according to claim 4, characterized in that: Two groups of fixing rods (36) are symmetrically arranged inside the installation block (34), and two sides of the installation slot (35) are slotted. The fixing rods (36) are adapted to the slots of the installation slot (35), and the fixing rods (36) are plugged into the slots of the installation slot (35).

6. The multi-stage sludge pyrolysis carbonization furnace according to claim 5, characterized in that: The two groups of fixing rods (36) are symmetrically arranged, the two groups of fixing rods (36) are slidably connected to the mounting block (34), and a spring (37) is fixedly connected between the two groups of fixing rods (36).

Citation Information

Patent Citations

  • Sludge carbonization pyrolyzing furnace device

    CN211734139U