Warping device for weaving machine

By designing a warping device for looms, including warping components and drive components, the problem of increasing the machine width and footprint when adjusting the warping length is solved, and automated warping components external diameter adjustment and warping operations are realized, reducing costs, improving efficiency and convenience of use.

CN223033552UActive Publication Date: 2025-06-27QINGDAO HAI RUNJIA MASCH MFG CO LTD
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Patent Information

Application Number
CN202422286777.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-19
Publication Date
2025-06-27
Estimated Expiration
2034-09-19

AI Technical Summary

Technical Problem

When adjusting the warping length, the existing warping machine needs to increase the machine width and footprint, which increases the difficulty of workers' operation and reduces the space utilization rate. The device needs multiple power sources to cooperate, lacks a locking mechanism for the diameter of the warping pipe, which is inconvenient to use.

Method used

A warping device for looms is designed, including warping components and driving components. The warping components adjust the outer diameter of the warping components through structures such as end plates, central shafts, movable seats and outer support plates. The driving components automatically complete the outer diameter adjustment and warping operations of the warping components using components such as rotating shafts, solenoids, gears and tooth claws.

Benefits of technology

It realizes automated external diameter adjustment and warping operation of warping components, reduces the cost of use, improves warping efficiency, expands the scope of application, and improves the stability and convenience of use of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model is applicable to the technical field of textile machines, and provides a warping device for a weaving machine, which comprises a base, a plurality of warp beams and a plurality of warp beams, the warping assembly comprises end plates and a center shaft, the end plates correspond to the arc-shaped supporting plates in a one-to-one mode, the center shaft is rotationally arranged between the end plates, the center shaft is provided with two moving bases and two circulating grooves opposite in direction, a plurality of outer supporting plates are evenly and annularly arranged outside the center shaft, and connecting rods are rotationally arranged between the moving bases and the outer supporting plates; one end plate is connected with a fixed gear, one end of the center shaft is slidably provided with a sliding gear, and the fixed gear is provided with a locking groove; and the driving assembly comprises a rotating shaft and an electromagnet, the rotating shaft is rotationally arranged on the base, a forward rotation gear and a reverse rotation gear are rotationally arranged on the rotating shaft, and the electromagnet matched with the sliding gear is arranged on the base. Therefore, the outer diameter of the warping assembly can be automatically adjusted, the warping operation can be automatically completed, the application range is widened, the use cost is reduced, and the warping efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of textile machines, in particular to a warping device for a loom. Background Technique

[0002] Warping is a process of parallel winding a certain number of warp yarns on a warp beam or a loom beam according to specified lengths and widths. In the prior art, a warping machine for adjusting the length of warping adjusts the length of warping by adjusting the length of the warp tube. This will increase the width and floor area of the machine, increase the operation difficulty of workers, and reduce the space utilization rate in the factory.

[0003] In view of the above problems, those skilled in the art have improved the prior art. For example, a warping length adjusting device for a warping machine with the publication number of CN219907993U includes a warping machine main body, a perforated plate fixedly arranged at the rear of the upper end of the warping machine main body, and a guide roller fixedly arranged in the middle of the upper end of the warping machine main body. The warping machine main body includes a first box body. A motor is fixedly arranged on the right side in the middle of the first box body. A rotating rod is fixedly arranged on the output shaft of the motor. A warp tube is fixedly arranged in the middle of the rotating rod. Side plates are fixedly arranged at both ends of the warp tube. An adjusting component is fixedly arranged at the other end of the side plate. The adjusting component includes a fixed block fixedly arranged with the side plate. An adjusting component is arranged at the other end of the adjusting component. It can increase the number of warping turns by expanding the winding diameter of the warp tube, thereby increasing the warping length. However, the above device needs to be operated in cooperation with multiple power sources, and there is no mechanism for locking the diameter of the warp tube in the above device, so it is still inconvenient to use.

[0004] To sum up, it is obvious that there are inconveniences and defects in the prior art in actual use, so it is necessary to improve it. Content of the Utility Model

[0005] In view of the above defects, the purpose of the utility model is to provide a warping device for a loom, which can automatically complete the adjustment of the outer diameter of the warping component and the warping operation, expand the applicable range, reduce the use cost, and improve the warping efficiency.

[0006] To achieve the above purpose, the utility model provides a warping device for a loom, including: a base, with arc-shaped supporting plates arranged at both ends of the top surface; a warping component, including end plates and a central shaft. The end plates correspond to the arc-shaped supporting plates one by one. A central shaft is rotatably arranged between the end plates. Two moving seats and two circulation grooves with opposite directions are arranged on the central shaft. A plurality of outer support plates are evenly arranged in a ring outside the central shaft. Connecting rods are rotatably arranged between the moving seats and the outer support plates. A fixed gear is connected to one of the end plates. A sliding gear is slidably arranged at one end of the central shaft. A locking groove is arranged on the fixed gear; a driving component, including a rotating shaft and an electromagnet. The rotating shaft is rotatably arranged on the base. A forward rotating gear and a reverse rotating gear are rotatably arranged on the rotating shaft. An electromagnet cooperating with the sliding gear is arranged on the base.

[0007] For the warping device for a loom according to the present utility model, a positive ratchet is provided on the forward rotation gear, a reverse ratchet is provided on the reverse rotation gear, the directions of the positive ratchet and the reverse ratchet are opposite, and a positive pawl and a reverse pawl are rotatably provided on the rotating shaft.

[0008] For the warping device for a loom according to the present utility model, when the sliding gear is at the end of its movement range closest to the electromagnet, the sliding gear meshes with the forward rotation gear; when the sliding gear is at the end of its movement range farthest from the electromagnet, the sliding gear cooperates with the locking groove.

[0009] For the warping device for a loom according to the present utility model, the rotating shaft is connected to the output shaft of the driving member, and the driving member is provided on the base.

[0010] For the warping device for a loom according to the present utility model, a spring is provided between the sliding gear and the fixed gear, gaskets are provided at both ends of the spring, the gaskets are respectively rotatably connected to the sliding gear and the fixed gear, and when the spring is in a natural state, the sliding gear cooperates with the locking groove.

[0011] For the warping device for a loom according to the present utility model, the top surface of the arc-shaped support plate is provided with a smooth surface.

[0012] The purpose of the present utility model is to provide a warping device for a loom, and its beneficial effects are as follows:

[0013] 1. By providing a warping assembly, the overall diameter of the warping assembly can be adjusted according to the requirements of the user, meeting the needs of the user and expanding the scope of application.

[0014] 2. By providing a driving assembly, the adjustment of the outer diameter of the warping assembly and the warping operation can be automatically completed, reducing the manufacturing and use costs and improving the warping efficiency.

[0015] In summary, the beneficial effects of the present utility model are: it can automatically complete the adjustment of the outer diameter of the warping assembly and the warping operation, expand the scope of application, reduce the use cost, and improve the warping efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is a schematic structural diagram of the present utility model;

[0017] Figure 2 is Figure 1 an enlarged schematic view of the structure of part A of

[0018] Figure 3 is a front sectional view of the present utility model;

[0019] Figure 4 is Figure 3Schematic enlarged view of part B;

[0020] In the figure: 1 - base, 11 - tensioning shaft, 12 - arc-shaped supporting plate, 2 - warping assembly, 21 - end plate, 211 - fixed shaft, 22 - central shaft, 23 - moving seat, 24 - outer support plate, 25 - connecting rod, 26 - sliding groove, 27 - sliding gear, 28 - fixed gear, 3 - driving assembly, 31 - rotating shaft, 32 - driving member, 33 - forward rotating gear, 34 - reverse rotating gear, 35 - electromagnet. Specific implementation manner

[0021] In order to make the purpose, technical solution and advantages of the present utility model clearer, the following further details the present utility model in conjunction with the accompanying drawings. It should be understood that the specific embodiments described herein are only used to explain the present utility model and are not used to limit the present utility model.

[0022] See Figures 1 to 4 , the present utility model provides a warping device for a loom, including a base 1, a warping assembly 2 and a driving assembly 3. The base 1 is arranged on the ground or other supporting surfaces, the warping assembly 2 is detachably connected to the base 1, and the driving assembly 3 for driving the warping assembly 2 to rotate is also arranged on the base 1.

[0023] See Figures 1 to 4 , the warping assembly 2 includes two end plates 21 and a central shaft 22. The central shaft 22 is rotatably arranged between the two end plates 21. A moving seat 23 is arranged on the central shaft 22. Circulation grooves are arranged on the surfaces of the central shaft 22 near both ends, and the directions of the two circulation grooves are opposite. Through holes for the central shaft 22 to pass through are arranged on the moving seat 23, and guide posts cooperating with the circulation grooves are arranged on the inner side walls of the through holes. When the central shaft 22 rotates unidirectionally, the two moving seats 23 move synchronously and reciprocally in opposite directions. A plurality of outer support plates 24 are evenly arranged around the central shaft 22. A plurality of sliding grooves 26 are arranged on the side walls of the end plates 21 close to each other. The plurality of sliding grooves 26 on the same end plate 21 cooperate with the plurality of outer support plates 24 one by one. Connecting rods 25 are rotatably arranged between the outer support plates 24 and the moving seats 23, that is, one end of the connecting rod 25 is rotatably connected to the outer support plate 24, and the other end of the connecting rod 25 is rotatably connected to the moving seat 23. When the two moving seats 23 move away from each other, the plurality of outer support plates 24 move synchronously away from the central shaft 22, and when the two moving seats 23 move close to each other, the plurality of outer support plates 24 move synchronously close to the central shaft 22.

[0024] See Figures 1 to 4, on the top surface of the base 1, there are two arc-shaped supporting plates 12. The two arc-shaped supporting plates 12 are respectively matched with the two end plates 21 (both end plates 21 are circular plates), which can not only provide support for the end plates 21, but also limit the end plates 21, so that the end plates 21 can only rotate. On the side wall of one of the end plates 21 away from the moving seat 22, there is a fixed shaft 211. At one end of the fixed shaft 211 away from the end plate 21, there is a fixed gear 28. One end of the central shaft 22 close to the fixed gear 28 passes through the end plate 21, the fixed shaft 211 and the fixed gear 28 and then is connected to the sliding gear 27. There is a groove on the central shaft 22, and there is an avoidance hole on the sliding gear 27 for the central shaft 22 to pass through. On the inner side wall of the avoidance hole, there are convex strips matched with the groove, so that the sliding gear 27 can not only slide along the groove, but also drive the central shaft 22 to rotate. On the side wall of the fixed gear 28 close to the sliding gear 27, there is a locking groove matched with the sliding gear 27. When the sliding gear 27 is located in the locking groove, relative rotation cannot occur between the central shaft 22 and the end plate 21, that is, the locking of the central shaft 22 is realized.

[0025] See Figures 1 to 4 , the driving component 3 includes a rotating shaft 31 and an electromagnet 35. The rotating shaft 31 is rotatably arranged at one end of the base 1 close to the fixed shaft 211. One end of the rotating shaft 31 is rotatably connected to the base 1, and the other end of the rotating shaft 31 is connected to the output shaft of the driving member 32. The driving member 32 is arranged on the base 1, and the driving member 32 can drive the rotating shaft 31 to rotate reciprocally. A forward rotation gear 33 and a reverse rotation gear 34 are rotatably arranged on the rotating shaft 31. On one side wall of the forward rotation gear 33, there is a forward ratchet. The forward ratchet, the forward rotation gear 33 and the rotating shaft 31 are concentric. A forward ratchet pawl that can rotate unidirectionally is rotatably arranged on the rotating shaft 31. The forward ratchet is matched with the forward ratchet pawl. On one side wall of the reverse rotation gear 34, there is a reverse ratchet. The reverse ratchet, the reverse rotation gear 34 and the rotating shaft 31 are concentric. A reverse ratchet pawl that can rotate unidirectionally is rotatably arranged on the rotating shaft 31. The reverse ratchet pawl is matched with the reverse ratchet, and the directions of the forward ratchet and the reverse ratchet are opposite. An electromagnet 35 is arranged on the side wall of the base 1 close to the sliding gear 27. The sliding gear 27 is made of a magnetic material. The electromagnet 35 can be matched with the sliding gear 27 to drive the sliding gear 27 to slide reciprocally along the groove. When the electromagnet 35 exerts an attractive force on the sliding gear 27 and the sliding gear 27 is at the end of its movement range closest to the electromagnet 35, the sliding gear 27 meshes with the forward rotation gear 33. When the electromagnet 35 exerts a repulsive force on the sliding gear 27 and the sliding gear 27 is at the end of its movement range farthest from the electromagnet 35, the sliding gear 27 is matched with the locking groove. During this process, the reverse rotation gear 34 is always meshed with the fixed gear 28.

[0026] See Figures 1 to 4, Preferably, the user can add a spring (not shown in the figure) between the fixed gear 28 and the sliding gear 27. Both ends of the spring are connected to gaskets, and the two gaskets are respectively rotatably connected to the fixed gear 28 and the sliding gear 27. When the spring is in its natural state, the sliding gear 27 is in a mating state with the locking groove, which can improve the stability of the warping assembly 2.

[0027] See Figures 1 to 4 , Preferably, a tensioning shaft 11 is rotatably provided on the base 1, which can assist in completing the warping operation.

[0028] See Figures 1 to 4 , Preferably, the outer support plates 24 are provided with arc-shaped surfaces, and their surfaces are all made smooth to avoid damaging the warp threads.

[0029] See Figures 1 to 4 , Preferably, the top surfaces of the arc-shaped support plates 12 are provided with smooth surfaces, which can reduce the wear between the arc-shaped support plates 12 and the end plates 21 and extend the service life of the device.

[0030] In the implementation process of the present utility model: The user first places the warping assembly 2 on the base 1. The two end plates 21 are respectively abutted against the inner side walls at both ends of the base 1. The arc-shaped support plates 12 provide support and limit for the warping assembly 2. Then, the warp threads are wound around the outside of several outer support plates 24 after passing through the tensioning shaft 11. The driving member 32 is started, and the driving member 32 rotates in reverse. At this time, the positive ratchet does not cooperate with the positive pawl, and the reverse ratchet cooperates with the reverse pawl. The positive rotation gear 33 does not rotate, and the reverse rotation gear 34 drives the fixed gear 28 to rotate, thereby driving the warping assembly 2 to rotate and complete the warping.

[0031] When it is necessary to adjust the diameter of the warping assembly 2, the electromagnet 35 is first started. The electromagnet 35 exerts an attractive force on the sliding gear 27, causing the sliding gear 27 to move away from the end plate 21. The sliding gear 27 is disengaged from the locking groove. Then, the driving member 32 is started, and the driving member 32 rotates forward. At this time, the positive ratchet cooperates with the positive pawl, and the reverse ratchet does not cooperate with the reverse pawl. The reverse rotation gear 34 does not rotate, and the positive rotation gear 33 drives the sliding gear 27 to rotate, thereby driving the two moving seats 23 to move synchronously in the opposite direction to adjust the position of the outer support plates 24.

[0032] The present utility model provides a warping device for a loom, and its beneficial effects are as follows:

[0033] 1. By providing a warping assembly, the overall diameter of the warping assembly can be adjusted according to the requirements of the user, meeting the needs of the user and expanding the scope of application.

[0034] 2. By providing a driving assembly, the adjustment of the outer diameter of the warping assembly and the warping operation can be automatically completed, reducing the manufacturing and use costs and improving the warping efficiency.

[0035] In summary, the beneficial effects of the present utility model are as follows: It can automatically complete the adjustment of the outer diameter of the warping component and the warping operation, expand the scope of application, reduce the use cost, and improve the warping efficiency.

[0036] Of course, the present utility model can also have multiple embodiments. Without departing from the spirit and essence of the present utility model, those skilled in the art can make corresponding changes and deformations according to the present utility model. However, these corresponding changes and deformations should all fall within the protection scope of the appended claims of the present utility model.

Claims

1. A warping device for a loom, characterized in that: include: The base has arc-shaped supporting plates at both ends of the top surface; A warping assembly, comprising an end plate and a central shaft, wherein the end plates correspond to the arc-shaped supporting plates one by one, a central shaft is rotatably arranged between the end plates, two movable seats and two circulation grooves in opposite directions are arranged on the central shaft, a plurality of outer supporting plates are evenly arranged around the outside of the central shaft, connecting rods are rotatably arranged between the movable seats and the outer supporting plates, a fixed gear is connected to one of the end plates, a sliding gear is slidably arranged at one end of the central shaft, and a locking groove is arranged on the fixed gear; The driving assembly comprises a rotating shaft and an electromagnet. The rotating shaft is rotatably provided on the base, a forward gear and a reverse gear are rotatably provided on the rotating shaft, and an electromagnet matched with a sliding gear is provided on the base.

2. The warping device for a loom according to claim 1, characterized in that: The forward gear is provided with a positive ratchet, the reverse gear is provided with a reverse ratchet, the positive ratchet and the reverse ratchet are in opposite directions, and a positive pawl and a reverse pawl are rotatably provided on the rotating shaft.

3. The warping device for a loom according to claim 1, characterized in that: When the sliding gear is located at the end of its motion range closest to the electromagnet, the sliding gear meshes with the forward gear, and when the sliding gear is located at the end of its motion range farthest from the electromagnet, the sliding gear cooperates with the locking groove.

4. The warping device for a loom according to claim 1, characterized in that: The rotating shaft is connected to the output shaft of the driving member, and the driving member is arranged on the base.

5. The warping device for a loom according to claim 1, characterized in that: A spring is arranged between the sliding gear and the fixed gear, and washers are arranged at both ends of the spring. The washers are respectively rotatably connected to the sliding gear and the fixed gear. When the spring is in a natural state, the sliding gear cooperates with the locking groove.

6. The warping device for a loom according to claim 1, characterized in that: The top surface of the arc-shaped supporting plate is provided with a smooth surface.

Citation Information

Patent Citations

  • Warping length adjusting device of warping machine

    CN219907993U