Self-lifting auxiliary mounting equipment for wind driven generator

By designing a wind turbine self-lifting auxiliary installation equipment, the abutment of push rods and friction blocks with the tower, combined with the expansion and contraction of the telescopic parts, the problem of tower shake caused by high wind speed in high altitude areas is solved, and the stable lifting and installation efficiency of the tower is improved.

CN223035174UActive Publication Date: 2025-06-27CHINA THREE GORGES UNIV
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Patent Information

Application Number
CN202422215908.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-10
Publication Date
2025-06-27
Estimated Expiration
2034-09-10

AI Technical Summary

Technical Problem

When wind turbines are installed in high altitude areas, the tower shakes and weather uncertainty due to high wind speed, which seriously affects the installation efficiency and construction progress.

Method used

A wind turbine self-lifting auxiliary installation equipment is designed. Through the coordination between the upper ring seat, the lower ring seat, the telescopic member, the push rod, the friction block and the roller, the push rod is used to push the friction block to abut the tower, and combined with the telescopic member to achieve stable lifting and lowering of the tower.

Benefits of technology

The tower is stable lifting and lowered during the installation of the wind turbine, avoiding the tower shaking caused by high wind speed, and improving the installation efficiency and controllability of construction progress.

✦ Generated by Eureka AI based on patent content.

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Abstract

A self-lifting auxiliary installation device of a wind driven generator comprises an upper ring base, a telescopic piece and a lower ring base, the telescopic piece is installed between the upper ring base and the lower ring base, the upper ring base and the lower ring base are each provided with three installation holes, and push rods are installed at the positions, corresponding to the installation holes, of the outer sides of the upper ring base and the lower ring base respectively. Sliding seats are installed on the inner sides of the upper ring seat and the lower ring seat and located in the corresponding installation holes respectively, the telescopic ends of the push rods are connected with the sliding seats, friction blocks are rotationally installed on the sliding seats, one side face of each friction block is a friction face, and idler wheels are rotationally installed on the other side face of each friction block. The friction blocks are pushed through the push rod, so that the friction surface abuts against the tower drum, stability is good, in addition, during lifting operation, the friction block of the ring seat on one side abuts against the tower drum, the friction block of the ring seat on the other side turns over, the idler wheel abuts against the tower drum, then installation equipment is lifted through stretching out and drawing back of the telescopic piece, and the stability of the whole process is good.
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Description

Technical Field

[0001] The utility model relates to the technical field of wind turbine installation equipment, in particular to a self-lifting auxiliary installation equipment for wind turbines. Background Technique

[0002] The installation of wind turbines includes the hoisting and assembly of components such as tower barrels, nacelles, blades, hubs, gearboxes, generators, etc. Among them, the installation of the tower barrel is further decomposed into the installation of multiple small tower barrels. There are many installation components and the installation altitude of the components is high. Since the wind speed is high in high-altitude areas when wind turbines are installed, and the installation environment with a small wind speed is required during the installation of wind turbines. Specifically, the wind speed requirement is less than 10 m / s during the hoisting of components. Therefore, the installation environment in high-altitude areas brings uncertainty to the installation process of wind turbines, seriously affecting the installation efficiency and construction progress. Therefore, a self-lifting auxiliary installation equipment that climbs on the tower barrel is needed to connect the components to be hoisted with the self-lifting auxiliary installation equipment, so as to ensure the stable hoisting of the components to be hoisted.

[0003] In the prior art, the Chinese patent document CN201990448U, publication (announcement) date: September 28, 2011, discloses a wind turbine tower barrel automatic climber, which is characterized in that: the automatic climber cleverly utilizes the iron characteristics of the tower barrel for adsorption fixation and climbing, and can also be used to climb other iron outer walls, with convenient operation; the disadvantages are: it climbs by adsorbing the tower barrel through an electromagnet. After installing the components to be hoisted above it, the electromagnet is easy to slide on the surface of the tower barrel, resulting in poor stability of the automatic climber. Content of the Utility Model

[0004] The purpose of the utility model is to provide a self-lifting auxiliary installation equipment for wind turbines. By pushing the friction block with a push rod, the friction surface abuts against the tower barrel, with good stability. In addition, during the lifting operation, the friction block of one side ring seat abuts against the tower barrel, and the friction block of the other side ring seat flips so that the roller abuts against the tower barrel, and then the installation equipment is lifted and lowered by the expansion and contraction of the telescopic member. The whole process has good stability.

[0005] To achieve the above object, the utility model provides a self-lifting auxiliary installation device for a wind turbine, which comprises an upper ring seat, a telescopic member and a lower ring seat. A plurality of the telescopic members are installed between the upper ring seat and the lower ring seat. At least three mounting holes are respectively arranged on the upper ring seat and the lower ring seat. On the outer sides of the upper ring seat and the lower ring seat, push rods are respectively installed at positions corresponding to the mounting holes. On the inner sides of the upper ring seat and the lower ring seat, sliding seats are respectively installed in the corresponding mounting holes. The telescopic ends of the push rods are connected to the sliding seats. A friction block is rotatably installed on the sliding seat. One side of the friction block is a friction surface, and a roller is rotatably installed on the other side. A connecting rod for connecting the required hoisting components is installed on the upper ring seat and / or the lower ring seat.

[0006] The upper ring seat and the lower ring seat are respectively composed of at least two sections, and adjacent sections are connected by bolts.

[0007] Four mounting holes are respectively arranged on the upper ring seat and the lower ring seat.

[0008] The telescopic member is a hydraulic cylinder, an electric cylinder or a pneumatic cylinder.

[0009] The push rod is a hydraulic cylinder, an electric cylinder or a pneumatic cylinder.

[0010] The connecting rod adopts a hydraulic cylinder, an electric cylinder or a pneumatic cylinder. One end of the connecting rod is hinged with a first hinge support, and the other end is hinged with a second hinge support. The first hinge support is fixedly connected to the upper ring seat or the lower ring seat, and the second hinge support is used for being fixedly installed on the required hoisting component.

[0011] The friction block is rotatably connected to the sliding seat through a rotating shaft. A driver is installed on the sliding seat, and the driver is in transmission connection with the rotating shaft to drive the friction block to flip through the driver.

[0012] Compared with the prior art, the utility model has the following technical effects:

[0013] Through the continuous cyclic cooperation among the upper ring seat, the lower ring seat, the telescopic member, the push rod, the friction block and the roller, under the hoisting of the crane, the self-lifting auxiliary installation device of the wind turbine of the utility model and the required hoisting components continuously climb upward stably. At the same time, the connecting rod is always firmly fixed to the tower barrel or the generating set to be hoisted. With the cooperation of the crane, it is not affected by the wind, the hoisting process does not shake, and the whole process has good stability, effectively solving the problems of the tower barrel shaking caused by high wind speed and the uncertainty of the weather during the installation process. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art:

[0015] Figure 1This is the usage state diagram of the present utility model;

[0016] Figure 2 This is the three-dimensional structure schematic diagram of the present utility model;

[0017] Figure 3 This is the front view structure schematic diagram of the present utility model;

[0018] Figure 4 This is the structure schematic diagram of the upper ring seat and the lower ring seat of the present utility model;

[0019] Figure 5 This is the structure schematic diagram of the connecting rod for installing the ring seat of the present utility model;

[0020] Figure 6 This is the sectional structure schematic diagram of the connection between the sliding seat and the friction block of the present utility model.

[0021] Reference numerals:

[0022] Upper ring seat 1, push rod 2, telescopic member 3, lower ring seat 4, bolt 5, first hinge support 6, connecting rod 7, roller 8, friction block 9, second hinge support 10, mortise and tenon structure 11, sliding seat 12, rotating shaft 13, driver 14. Specific embodiments

[0023] The embodiments of the present utility model will be described in detail below. The examples of the embodiments are shown in the drawings. The embodiments described below with reference to the drawings are exemplary and are intended to explain the present utility model and should not be construed as limiting the present utility model.

[0024] Please refer to Figures 1-6 , a self-lifting auxiliary installation device for a wind turbine, comprising an upper ring seat 1, a telescopic member 3 and a lower ring seat 4. A plurality of the telescopic members 3 are installed between the upper ring seat 1 and the lower ring seat 4. At least three mounting holes are respectively provided on the upper ring seat 1 and the lower ring seat 4. Push rods 2 are respectively installed on the outer sides of the upper ring seat 1 and the lower ring seat 4 at positions corresponding to the mounting holes. Sliding seats 12 are respectively installed in the corresponding mounting holes on the inner sides of the upper ring seat 1 and the lower ring seat 4. The telescopic ends of the push rods 2 are connected to the sliding seats 12. A friction block 9 is rotatably installed on the sliding seat 12. One side of the friction block 9 is a friction surface, and a roller 8 is rotatably installed on the other side; A connecting rod 7 for connecting the components to be hoisted is installed on the upper ring seat 1 and / or the lower ring seat 4.

[0025] The present utility model pushes the friction block 9 through the push rod 2 so that the friction surface abuts against the tower barrel, and the stability is good. In addition, during the lifting operation, the friction block 9 on one side of the ring seat abuts against the tower barrel, and the friction block 9 on the other side of the ring seat flips so that the roller 8 abuts against the tower barrel, and then the installation device is lifted by the telescopic movement of the telescopic member 3. The whole process has good stability.

[0026] In this embodiment, refer to Figure 4 , 6 , the sliding seat 12 has a U-shaped groove structure. The mounting hole is a rectangular hole that mates with the sliding seat 12. The telescopic end of the push rod 2 is fixedly connected to the internal thread sleeve of the sliding seat 12 through a thread.

[0027] In this embodiment, refer to Figure 2 , the upper ring seat 1 and the lower ring seat 4 are each composed of at least two segments, and adjacent segments are connected by bolts. Specifically, adjacent segments can be bolted together through a flange structure, or the mortise and tenon structure 11 in Figure 4 can be used for connection. The bolt 5 passes through the mortise structure 11 to form the upper ring seat 1 and the lower ring seat 4. Through the above structure, it is convenient to install the upper ring seat 1 and the lower ring seat 4 around the tower barrel.

[0028] In this embodiment, four mounting holes are respectively provided on the upper ring seat 1 and the lower ring seat 4. That is to say, four push rods 2 and four friction blocks 9 are respectively installed on the upper ring seat 1 and the lower ring seat 4.

[0029] In this embodiment, the telescopic member 3 is a hydraulic cylinder or an electric cylinder or a pneumatic cylinder.

[0030] In this embodiment, the push rod 2 is a hydraulic cylinder or an electric cylinder or a pneumatic cylinder.

[0031] Refer to Figure 5 , the connecting rod 7 is a hydraulic cylinder or an electric cylinder or a pneumatic cylinder. One end of the connecting rod 7 is hinged with a first hinge support 6, and the other end is hinged with a second hinge support 10. The first hinge support 6 is fixedly connected to the upper ring seat 1 or the lower ring seat 4, and the second hinge support 10 is used for fixedly installing on the component to be hoisted. In this embodiment, three connecting rods 7 are provided and are all installed on one of the half rings of the upper ring seat 1.

[0032] Refer to Figure 6 , the friction block 9 is rotatably connected to the sliding seat 12 through a rotating shaft 13. A driver 14 is installed on the sliding seat 12, and the driver 14 is in transmission connection with the rotating shaft 13 to drive the friction block 9 to flip through the driver 14. Through the drive of the driver 14, the friction block 9 flips. When the friction surface abuts against the tower barrel, the ring seat is fixed to the tower barrel. When the roller 8 abuts against the tower barrel, the ring seat supports and rolls on the tower barrel. In this embodiment, the driver 14 is a motor or a hydraulic motor. The friction block 9 is fixedly connected to the rotating shaft 13. One end of the rotating shaft 13 is provided with a spline hole, and the output shaft of the driver 14 is a spline shaft, and the spline shaft is inserted into the spline hole. A groove is provided on the other side of the friction block 9, and the roller 8 is rotatably installed in the groove through a central shaft.

[0033] The working principle or operation process of the present utility model is as follows:

[0034] When the wind power generation equipment is installed, after the installation of the first section of the tower barrel of the wind power generation, that is, the tower barrel base, first install the lower ring seat 4 on the tower barrel base. The lower ring seat 4 is composed of two semi - circles connected by a mortise - tenon structure 11 and bolts 5. Then, four telescopic members 3 can be installed. Install the upper ring seat 1 on the top of the telescopic member 3. The upper ring seat 1 is also composed of two semi - circles connected by a mortise - tenon structure 11 and bolts 5. Both ends of the telescopic member 3 can be bolt - connected to the upper ring seat 1 and the lower ring seat 4 through end plates. When the push rod 2 and the telescopic member 3 adopt hydraulic cylinders, the push rod 2 and the telescopic member 3 are respectively connected to the hydraulic power and control system through hydraulic hoses.

[0035] During use, first rotate and adjust the friction block 9 in the upper ring seat 1. When the friction surface is in full contact with the tower barrel base, the upper - ring hydraulic lifting base 1 is locked and fixed to the tower barrel base. Immediately afterwards, rotate and adjust the friction block 9 of the lower ring seat 4. When the roller 8 is in full contact with the tower barrel base, the lower ring seat 4 is in rolling contact with the tower barrel base.

[0036] After that, the telescopic member 3 contracts and shortens, causing the lower ring seat 4 to climb upward. During the upward climb of the lower ring seat 4, the roller 8 of the lower ring seat 4 always maintains rolling contact with the tower barrel base. On the one hand, it greatly reduces the frictional resistance during climbing. On the other hand, it ensures that the force on the tower barrel is in a straight line, thereby greatly reducing the bending moment and effectively improving the safety and stability of transportation. After climbing a certain height, the push rods 2 in the lower ring seat 4 are grouped in pairs of two opposite ones. The grouped push rods 2 retract in sequence, causing the friction block 9 to retreat a certain distance, and the roller 8 is separated from the tower barrel base. Rotate and adjust the friction block 9 of the lower ring seat 4 again, and rotate the combination of the friction surface and the roller 8 by 180 degrees so that the friction surface faces the tower barrel base. The push rod 2 advances a certain distance towards the tower barrel base, and the friction surface of the friction block 9 is in full contact with the tower barrel base, causing the lower ring seat 4 to be locked and fixed to the tower barrel base.

[0037] Then, conversely, the push rods 2 in the upper ring seat 1 are grouped in pairs of two opposite ones. The grouped push rods 2 retract a certain distance in sequence, and the friction surface of the friction block 9 is separated from the tower barrel base. Similarly, rotate and adjust the friction block 9 in the upper ring seat 1, and rotate the combination of the friction surface and the roller 8 by 180 degrees so that the roller 8 faces the tower barrel base. The push rod 2 advances a certain distance towards the tower barrel base, and the roller 8 is in full contact with the tower barrel base. At this time, the upper ring seat 1 is in a rolling relationship with the tower barrel base.

[0038] Finally, the telescopic member 3 extends, and the upper ring seat 1 climbs upward. Among them, the connecting rod 7 is always firmly fixedly connected to the tower barrel or the generator set to be hoisted.

[0039] Through the above technical solution, just like this, through the continuous cyclic cooperation among the upper ring seat 1, the lower ring seat 4, the telescopic member 3, the push rod 2, the friction block 9 and the roller 8, under the lifting of the crane, the self-lifting auxiliary installation equipment of the wind turbine of the present utility model and the components to be hoisted continuously climb upward stably. At the same time, the connecting rod 7 is always firmly fixedly connected to the tower barrel or the generator set to be hoisted. With the cooperation of the crane, it is not affected by the wind force, so that the hoisting process does not shake and the whole process has good stability.

Claims

1. A self-lifting auxiliary installation device for a wind turbine, characterized in that: The invention comprises an upper ring seat (1), a telescopic member (3) and a lower ring seat (4), wherein a plurality of the telescopic members (3) are mounted between the upper ring seat (1) and the lower ring seat (4), and at least three mounting holes are respectively arranged on the upper ring seat (1) and the lower ring seat (4). Push rods (2) are respectively mounted on the outer sides of the upper ring seat (1) and the lower ring seat (4) at positions corresponding to the mounting holes, and slide seats (12) are respectively mounted on the inner sides of the upper ring seat (1) and the lower ring seat (4) in corresponding mounting holes, wherein the telescopic ends of the push rods (2) are connected to the slide seats (12), and a friction block (9) is rotatably mounted on the slide seat (12), wherein one side surface of the friction block (9) is a friction surface, and a roller (8) is rotatably mounted on the other side surface; and a connecting rod (7) for connecting required lifting components is mounted on the upper ring seat (1) and / or the lower ring seat (4).

2. The self-lifting auxiliary installation device for a wind turbine according to claim 1, characterized in that: The upper ring seat (1) and the lower ring seat (4) are respectively composed of at least two sections, and two adjacent sections are connected by bolts.

3. The self-lifting auxiliary installation device for a wind turbine according to claim 1, characterized in that: Four mounting holes are respectively provided on the upper ring seat (1) and the lower ring seat (4).

4. The self-lifting auxiliary installation device for a wind turbine according to claim 1, characterized in that: The telescopic member (3) is a hydraulic cylinder, an electric cylinder or a pneumatic cylinder.

5. The self-lifting auxiliary installation device for a wind turbine according to claim 1, characterized in that: The push rod (2) is a hydraulic cylinder, an electric cylinder or a pneumatic cylinder.

6. The self-lifting auxiliary installation device for a wind turbine according to claim 1, characterized in that: The connecting rod (7) adopts a hydraulic cylinder, an electric cylinder or a pneumatic cylinder. One end of the connecting rod (7) is hinged to a first hinge support (6), and the other end is hinged to a second hinge support (10). The first hinge support (6) is fixedly connected to the upper ring seat (1) or the lower ring seat (4), and the second hinge support (10) is used to be fixedly installed on a required lifting component.

7. The self-lifting auxiliary installation device for a wind turbine according to claim 1, characterized in that: The friction block (9) is rotatably connected to the slide seat (12) via a rotating shaft (13); a driver (14) is mounted on the slide seat (12); the driver (14) is transmission-connected to the rotating shaft (13) so as to drive the friction block (9) to flip.

Citation Information

Patent Citations

  • Automatic climbing machine for tower of wind generator

    CN201990448U