Unmanned aerial vehicle for deicing blades of wind turbine generator

By designing a drone for deicing blades of wind turbine units, the combined structure of deicing components and fixed components is adopted, which is beneficial to the user's external power supply and conducting wire power supply, solving the problem that the drone cannot operate for a long time in air, achieving efficient deicing and long-term operation, and improving the practicality of the drone.

CN223035181UActive Publication Date: 2025-06-27BEIJING ENERGY INT HLDG CO LTD
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Patent Information

Application Number
CN202422269054.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-18
Publication Date
2025-06-27
Estimated Expiration
2034-09-18

AI Technical Summary

Technical Problem

When deicing the wind turbine blades, existing drones cannot meet the long-term flight of the drone and the normal operation of the deicing components of the drone due to the low power generation of solar panels, resulting in poor practicality.

Method used

A drone for deicing the blades of wind turbine units is designed, and a combined structure of deicing components and fixed components is adopted, including installation shells, infrared ranging sensors, small hot air fans, micro sprayers and outdoor power supplies. Long-term air stagnation operations are achieved through the power supply of conducting wires, and the design of counterweights and conducting wires reduces shaking and improves operating efficiency.

Benefits of technology

The drone has long-term air stagnation and efficient deicing during the deicing of the blades of the wind turbine set, which improves the operating efficiency and operating range of the device, and solves the problem of poor practicality of the drone in the prior art.

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Abstract

The utility model relates to the technical field of wind turbine generator blade deicing, in particular to an unmanned aerial vehicle for wind turbine generator blade deicing, which comprises a vehicle body, a deicing component is mounted on the outer wall of the bottom of the vehicle body, a fixing component is mounted on the outer wall of the vehicle body, and the outer wall of the deicing component is connected with the fixing component; the outdoor power supply supplies power to the unmanned aerial vehicle through the conducting wire, so that the unmanned aerial vehicle can work in the air for a long time, the working efficiency of the device is higher, the balancing weight moves downwards under the action of gravity, the balancing weight pulls the conducting wire to move downwards through the sleeve, then the conducting wire is tightened to reduce shaking, and then the switch is turned on. The small air heater and the micro spraying machine are matched to deice the blades of the wind turbine generator set, the operation range of the device is larger, and the hang time is longer; the deicing assemblies are sequentially installed on the outer walls of the upper support and the lower support through bolts to be fixed, so that the deicing assemblies are fixed to the bottom of the machine body, the deicing assemblies need to be installed only when the deicing assemblies are used, and practicability is better.
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Description

Technical Field

[0001] The utility model relates to the technical field of ice removal for wind turbine blades, and particularly relates to an unmanned aerial vehicle for ice removal of wind turbine blades. Background Technique

[0002] In areas with low temperatures and high humidity, ice is likely to form on the surfaces of the blades of wind turbines. This icing not only reduces the power generation efficiency but also changes the rotational counterweight of the blades, thus posing a potential threat to the safety of the equipment. Since the blades of wind turbines are located at a high altitude, it poses an additional challenge to clean them to remove the ice. Most of the existing technologies use unmanned aerial vehicles for high-altitude ice removal operations. However, for specially designed ice removal unmanned aerial vehicles, they are only used in extreme weather conditions in a year and are idle at ordinary times, which greatly affects the practicality of the unmanned aerial vehicles. Taking the prior art represented by a comparative document, an unmanned aerial vehicle for ice removal of wind turbine blades (publication number CN220337010U) as an example, in this patented technology, an ice remover spraying assembly is provided for spraying ice remover on the ice layer on the wind turbine blades, a hot air blowing assembly is provided for blowing air on the ice layer on the wind turbine blades, the power supply device includes a photovoltaic panel and a battery, and both the ice remover spraying assembly and the hot air blowing assembly are electrically connected to the battery so that the battery can supply power to the ice remover spraying assembly and the hot air blowing assembly. At least part of the photovoltaic panel is arranged on the top surface of the aircraft body, and the photovoltaic panel is electrically connected to the battery so that the photovoltaic panel can use solar energy to charge the battery. Since the battery is connected to the photovoltaic panel, during the ice removal process of the unmanned aerial vehicle, the photovoltaic panel can use solar energy to charge the battery, thereby improving the endurance time of the unmanned aerial vehicle, increasing the ice removal working hours of the unmanned aerial vehicle, and improving the ice removal efficiency. Different ice removal methods can be selected according to different ice layer thicknesses, thus effectively solving the problems of the existing technology. However, its structure still needs to be improved, specifically as follows:

[0003] In this solution, when the unmanned aerial vehicle removes ice from the wind turbine blades, the photovoltaic panel can use solar energy to charge the battery, thereby improving the endurance time of the unmanned aerial vehicle. However, the effect that this method can bring is very limited. The area of the wind turbine blades is very large, and long-term hovering operations are required. The volume of the unmanned aerial vehicle is very small, and the power generation power of the solar panel of the same volume is very low, which simply cannot meet the normal operation of the flight of the unmanned aerial vehicle, as well as the spraying assembly and the hot air blowing assembly. The practicality is poor. Therefore, an unmanned aerial vehicle for ice removal of wind turbine blades is needed to improve the above problems. Content of the Utility Model

[0004] When using a drone to de-ice the blades of a wind turbine, the area of the wind turbine blades is very large, requiring long-term hovering operations. The volume of the drone is very small, and the power generation power of the solar panel under the same volume is very low, which simply cannot meet the flight of the drone and the normal operation of the spraying component and the hot air blowing component, resulting in poor practicability. The present utility model provides a drone for de-icing wind turbine blades to solve the above problems.

[0005] To achieve the above object, the present utility model provides the following technical solutions:

[0006] A drone for de-icing wind turbine blades, comprising a fuselage. An ice removal component is installed on the bottom outer wall of the fuselage. A fixing component is installed on the outer wall of the fuselage, and the ice removal component is connected to the fixing component on the outer wall. Installation brackets are respectively arranged at the corners of the fuselage. A brushless motor is installed on the outer wall of the installation bracket, and a propeller is installed on the drive shaft of the brushless motor. A control panel is arranged on the inner wall of the fuselage;

[0007] The ice removal component includes an installation shell, which is installed on the outer wall of the fuselage. Infrared distance sensors are installed on the opposite side walls of the installation shell. A small hot air blower is embedded and installed on the outer wall of the installation shell. A micro sprayer is embedded and installed on the outer wall of the installation shell. A first conduit is installed on the inner wall of the installation shell. A limiting spring is installed on the inner wall of the installation shell. One end of the limiting spring is installed with a sleeve. A counterweight block is installed at the bottom of the sleeve through a connecting rod. A second conduit is installed on the side wall of the installation shell. A conducting wire is installed on the inner wall of the first conduit. One end of the conducting wire sequentially passes through the sleeve and the second conduit, and one end of the conducting wire is installed with a portable reel. An outdoor power supply is installed on the outer wall of the portable reel.

[0008] As a preferred solution of the present utility model, the fixing component includes an upper bracket and a lower bracket. The upper bracket is attached to the outer wall of the fuselage. A rubber pad is installed on the outer wall of the upper bracket directly above the fuselage. The lower bracket is installed on the outer wall of the upper bracket through bolts.

[0009] As a preferred solution of the present utility model, the lower bracket is embedded and installed on the inner wall of the installation shell. The control panel is respectively connected to the brushless motor, the infrared distance sensor, the small hot air blower, the micro sprayer and the outdoor power supply through wires, and the connection method is electrical connection.

[0010] As a preferred solution of the present utility model, multiple groups of brushless motors are provided and are respectively located on the outer wall of the installation bracket. The bottom of the installation bracket is lower than the bottom of the installation shell. Both the upper bracket and the lower bracket are of a frame structure.

[0011] As a preferred solution of the utility model, the rubber pads are provided in multiple groups and are respectively located on the outer wall of the upper bracket, the rubber pads are made of rubber material, and the infrared ranging sensors are provided in two groups and are respectively located on the opposite side walls of the mounting shell.

[0012] As a preferred solution of the utility model, the micro sprayer is located on one side of the small hot air blower, the connection between the first conduit and the mounting shell is a connecting structure, the limit spring is located in the middle of the inner cavity of the mounting shell, and the connection between the second conduit and the mounting shell is a connecting structure.

[0013] As a preferred solution of the utility model, the connecting rods are provided in two groups and are respectively located on the outer wall of the sleeve, the sleeve is located between the first conduit and the second conduit, and the counterweight block is located directly below the mounting shell.

[0014] As a preferred solution of the utility model, one end of the conductive line is connected to an outdoor power source via a portable cord reel, and the other end of the conductive line is connected to an organism, and the outdoor power source is located directly below the organism.

[0015] Compared with the prior art, the utility model provides a deicing component in the drone used for deicing the blades of the wind turbine generator set, so that the outdoor power supply can supply power to the drone through the conductive wire, so that the drone can operate in the air for a long time, and the operation efficiency of the device is higher. The counterweight block moves downward under the action of gravity, and the counterweight block pulls the conductive wire down through the casing, thereby tightening the conductive wire to reduce shaking. Then, the switch is turned on to make the small hot air blower and the micro sprayer cooperate to de-ice the blades of the wind turbine generator set. The operation range of the device is larger, and the ground power supply allows it to operate in the air for a longer time, which greatly meets the operation needs, thereby solving the problem that the drone cannot operate in the air for a long time and has poor practicality.

[0016] The utility model can achieve the coordinated fixation of the upper bracket and the lower bracket by arranging a fixing component in the UAV used for de-icing the blades of the wind turbine generator set, so that the bolts are successively installed on the outer walls of the upper bracket and the lower bracket for fixation, so that the de-icing component is fixed to the bottom of the body. The de-icing component needs to be installed only when it is in use, and it can be used as an ordinary UAV at other times, thereby solving the problem of de-icing UAVs, which are only used in extreme weather conditions throughout the year and are usually idle, which greatly affects the practicality of the UAV. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 It is a side view structural schematic diagram of the utility model;

[0019] Figure 3 For this utility modelFigure 2 Schematic enlarged view of Structure A;

[0020] Figure 4 Schematic structural view of the deicing assembly of the present utility model;

[0021] Figure 5 The present utility model Figure 4 Schematic enlarged view of Structure B.

[0022] In the figure: 1, airframe; 2, deicing assembly; 201, mounting housing; 202, infrared distance sensor; 203, small hot air blower; 204, micro sprayer; 205, first conduit; 206, limiting spring; 207, sleeve; 208, connecting rod; 209, counterweight; 210, second conduit; 211, conduction wire; 212, portable cable winder; 213, outdoor power supply; 3, fixing assembly; 301, upper bracket; 302, lower bracket; 303, rubber pad; 304, bolt; 4, mounting bracket; 5, brushless motor; 6, propeller; 7, control panel. Specific embodiments

[0023] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0024] Embodiment: Please refer to Figures 1-5 An unmanned aerial vehicle for deicing wind turbine blades shown in the figure, including an airframe 1, a deicing assembly 2 is installed on the outer wall of the bottom of the airframe 1, a fixing assembly 3 is installed on the outer wall of the airframe 1, and the fixing assembly 3 is connected to the outer wall of the deicing assembly 2. Mounting brackets 4 are respectively arranged at the corners of the airframe 1. A brushless motor 5 is installed on the outer wall of the mounting bracket 4, and a propeller 6 is installed on the drive shaft of the brushless motor 5. A control panel 7 is arranged on the inner wall of the airframe 1;

[0025] In this embodiment, specifically refer to Figure 1 , Figure 2 , Figure 3 and Figure 4, the de-icing assembly 2 includes an installation housing 201 which is installed on the outer wall of the airframe 1. Infrared distance sensors 202 are installed on the opposite side walls of the installation housing 201. There are two groups of infrared distance sensors 202 which are respectively located on the opposite side walls of the installation housing 201. A small hot air blower 203 is embedded and installed on the outer wall of the installation housing 201. A micro sprayer 204 is embedded and installed on the outer wall of the installation housing 204. The micro sprayer 204 is located on one side of the small hot air blower 203. A first conduit 205 is installed on the inner wall of the installation housing 201. The connection between the first conduit 205 and the installation housing 201 is a communicating structure. A limiting spring 206 is installed on the inner wall of the installation housing 201. One end of the limiting spring 206 is installed with a sleeve 207. The bottom of the sleeve 207 is installed with a counterweight 209 through a connecting rod 208. A second conduit 210 is installed on the side wall of the installation housing 201. A conducting wire 211 is installed on the inner wall of the first conduit 205. One end of the conducting wire 211 sequentially passes through the sleeve 207 and the second conduit 210 and one end of the conducting wire 211 is installed with a portable cable winder 212. An outdoor power supply 213 is installed on the outer wall of the portable cable winder 212.

[0026] In this embodiment, specifically refer to Figure 1 , Figure 2 and Figure 5 , the fixing assembly 3 includes an upper bracket 301 and a lower bracket 302. The upper bracket 301 is attached to the outer wall of the airframe 1. A rubber pad 303 is installed on the outer wall of the upper bracket 301 directly above the airframe 1. There are multiple groups of rubber pads 303 which are respectively located on the outer wall of the upper bracket 301. The material of the rubber pad 303 is rubber material. The lower bracket 302 is installed on the outer wall of the upper bracket 301 through bolts 304. Both the upper bracket 301 and the lower bracket 302 are of frame structure.

[0027] Among them, the lower bracket 302 is embedded and installed on the inner wall of the installation housing 201. Under the action that the control panel 7 is respectively connected to the brushless motor 5, the infrared distance measuring sensor 202, the small hot air blower 203, the micro sprayer 204 and the outdoor power supply 213 through wires and the connection method is electrically connected, the device is powered on. There are multiple groups of brushless motors 5 which are respectively located on the outer wall of the installation bracket 4. The bottom of the installation bracket 4 is lower than the bottom of the installation housing 201. Under the action that the limiting spring 206 is located in the middle of the inner cavity of the installation housing 201, when the body 1 is on the ground, the counterweight 209 is on the ground, the tension of its sleeve 207 is lost, and the stretched limiting spring 206 retracts, and the device resets. The connection between the second conduit 210 and the installation housing 201 is a communicating structure. There are two groups of connecting rods 208 which are respectively located on the outer wall of the sleeve 207. The sleeve 207 is located between the first conduit 205 and the second conduit 210. The counterweight 209 is located directly below the installation housing 201. One end of the conduction wire 211 is connected to the outdoor power supply 213 through the portable reel 212, and the other end of the conduction wire 211 is connected to the body 1. The outdoor power supply 213 is located directly below the body 1.

[0028] When the unmanned aerial vehicle for deicing the blades of a wind turbine unit in this solution is working, the upper bracket 301 fits on the outer wall of the body 1. A rubber pad 303 is installed on the outer wall of the upper bracket 301 directly above the body 1. The lower bracket 302 is installed on the outer wall of the upper bracket 301 through bolts 304. Under the action that the lower bracket 302 is embedded and installed on the inner wall of the installation housing 201, when in use, only need to fit the upper bracket 301 on the outer wall of the body 1, then align the lower bracket 302 with the upper bracket 301, and install the bolts 304 on the outer walls of the upper bracket 301 and the lower bracket 302 in sequence for fixation, so that the deicing assembly 2 is fixed at the bottom of the body 1. Only when in use, it is necessary to install the deicing assembly 2, and usually it can be used as an ordinary unmanned aerial vehicle, thus solving the problem that the deicing unmanned aerial vehicle is only used in extreme weather in a year and is idle usually, which greatly affects the practicability of the unmanned aerial vehicle.

[0029] An infrared distance sensor 202 is installed on the opposite side walls of the installation housing 201. Under the action of the small hot air blower 203 embedded in the outer wall of the installation housing 201, the brushless motor 5 is controlled to operate through the control panel 7, and then the brushless motor 5 takes off through the propeller 6. When the aircraft body 1 takes off, one end of the conduction wire 211 is connected to an outdoor power supply 213 through a portable winder 212, and the other end of the conduction wire 211 is connected to the aircraft body 1. With the outdoor power supply 213 located directly below the aircraft body 1, the outdoor power supply 213 supplies power to the aircraft body 1 through the conduction wire 211, enabling the drone to stay in the air for a long time. At the same time, a first conduit 205 is installed on the inner wall of the installation housing 201, and a limiting spring 206 is installed on the inner wall of the installation housing 201. One end of the limiting spring 206 is installed with a sleeve 207, and a counterweight 209 is installed at the bottom of the sleeve 207 through a connecting rod 208. A second conduit 210 is installed on the side wall of the installation housing 201, and a conduction wire 211 is installed on the inner wall of the first conduit 205. One end of the conduction wire 211 sequentially passes through the sleeve 207 and the second conduit 210, and one end of the conduction wire 211 is installed with a portable winder 212. When the aircraft body 1 takes off, the conduction wire 211 is pulled out from the portable winder 212, thereby increasing the flight range of the drone. Since the wire will swing with the wind when it is too long, when the aircraft body 1 takes off, the counterweight 209 moves downward under the action of gravity, and the counterweight 209 pulls the conduction wire 211 downward through the sleeve 207, thereby tightening the conduction wire 211 and reducing the shaking. Then, the switch is turned on to enable the small hot air blower 203 and the micro sprayer 204 to cooperate to de-ice the wind turbine blades. The working range of the device is larger, and due to ground power supply, its hovering time is longer, greatly meeting the working requirements, thus solving the problems that the volume of the drone is very small, the power generation power of the solar panel of the same volume is very low, and it simply cannot meet the flight of the drone, as well as the normal operation of the spraying component and the hot air blowing component, and the practicability is poor.

[0030] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A UAV for deicing blades of a wind turbine, comprising a body (1), characterized in that: A deicing assembly (2) is installed on the outer wall of the bottom of the body (1), a fixing assembly (3) is installed on the outer wall of the body (1), and the fixing assembly (3) is connected to the outer wall of the deicing assembly (2), and mounting brackets (4) are respectively provided at the corners of the body (1), wherein a brushless motor (5) is installed on the outer wall of the mounting bracket (4), and a propeller (6) is installed on the driving shaft of the brushless motor (5), and a control panel (7) is provided on the inner wall of the body (1); The deicing assembly (2) comprises a mounting shell (201), the mounting shell (201) being mounted on the outer wall of the machine body (1), an infrared ranging sensor (202) being mounted on the opposite side wall of the mounting shell (201), a small hot air blower (203) being embedded in the outer wall of the mounting shell (201), a micro sprayer (204) being embedded in the outer wall of the mounting shell (201), a first conduit (205) being mounted on the inner wall of the mounting shell (201), a limit spring (206) being mounted on the inner wall of the mounting shell (201), and the limit A sleeve (207) is installed at one end of the spring (206), a counterweight (209) is installed at the bottom of the sleeve (207) through a connecting rod (208), a second conduit (210) is installed on the side wall of the installation shell (201), a conducting wire (211) is installed on the inner wall of the first conduit (205), one end of the conducting wire (211) passes through the sleeve (207) and the second conduit (210) in sequence, and a portable reel (212) is installed at one end of the conducting wire (211), and an outdoor power supply (213) is installed on the outer wall of the portable reel (212).

2. The UAV for deicing wind turbine blades according to claim 1, characterized in that: The fixing assembly (3) comprises an upper bracket (301) and a lower bracket (302); the upper bracket (301) is attached to the outer wall of the machine body (1); a rubber pad (303) is installed directly above the machine body (1) and on the outer wall of the upper bracket (301); and the lower bracket (302) is installed on the outer wall of the upper bracket (301) via bolts (304).

3. The UAV for deicing wind turbine blades according to claim 2, characterized in that: The lower bracket (302) is embedded in the inner wall of the mounting shell (201), and the control panel (7) is respectively connected to the brushless motor (5), the infrared distance sensor (202), the small hot air blower (203), the micro sprayer (204) and the outdoor power supply (213) through wires, and the connection method is electrical connection.

4. The UAV for deicing wind turbine blades according to claim 2, characterized in that: The brushless motors (5) are arranged in multiple groups and are respectively located on the outer wall of the mounting bracket (4); the bottom of the mounting bracket (4) is lower than the bottom of the mounting shell (201); and the upper bracket (301) and the lower bracket (302) are both frame structures.

5. The UAV for deicing wind turbine blades according to claim 2, characterized in that: The rubber pads (303) are provided in multiple groups and are respectively located on the outer wall of the upper bracket (301); the rubber pads (303) are made of rubber material; and the infrared ranging sensors (202) are provided in two groups and are respectively located on opposite side walls of the mounting shell (201).

6. The UAV for deicing wind turbine blades according to claim 1, characterized in that: The micro sprayer (204) is located on one side of the small hot air blower (203); the connection between the first conduit (205) and the mounting shell (201) is a communicating structure; the limit spring (206) is located in the middle of the inner cavity of the mounting shell (201); and the connection between the second conduit (210) and the mounting shell (201) is a communicating structure.

7. The UAV for deicing wind turbine blades according to claim 1, characterized in that: The connecting rods (208) are provided in two groups and are respectively located on the outer wall of the sleeve (207). The sleeve (207) is located between the first conduit (205) and the second conduit (210). The counterweight block (209) is located directly below the mounting shell (201).

8. The UAV for deicing wind turbine blades according to claim 1, characterized in that: One end of the conductive wire (211) is connected to an outdoor power source (213) via a portable cord reel (212), and the other end of the conductive wire (211) is connected to the body (1). The outdoor power source (213) is located directly below the body (1).

Citation Information

Patent Citations

  • Unmanned aerial vehicle for deicing blades of wind turbine generator

    CN220337010U