Air tightness detection mechanism for valve pipe fitting production

Abstract

The utility model relates to the technical field of air tightness detection, in particular to an air tightness detection mechanism for production of valve pipe fittings, which comprises a bottom plate, vertical plates, an air pressure sensor, an air pressure sensor, an air pressure sensor, an air pressure sensor, an air pressure sensor, an air pressure sensor, an air pressure sensor, an air pressure sensor and an air pressure sensor, and is characterized in that the top of the bottom plate is fixedly connected with a side plate, and one side of the side plate is fixedly connected with an inflator pump; a clamping disc is fixedly connected to the center of the vertical plate and used for fixing the two ends of the valve pipe fitting. And the air inlet assembly is fixedly connected between the side plate and the vertical plate and is used for inflating the valve pipe fitting. According to the air tightness detection mechanism for valve pipe fitting production, through the technical scheme, the problem that in the prior art, a worker needs to be located at different observation positions to carry out bubble detection on the surface of a valve pipe fitting, the observation process is troublesome, and the observation efficiency is low is solved.

Description

Technical Field

[0001] The utility model relates to the technical field of airtightness detection, in particular to an airtightness detection mechanism for valve pipe fittings production. Background Technique

[0002] The airtightness detection in the production process of valve pipe fittings is an important link to ensure the quality of valve pipe fittings. Usually, the valve is in a semi-open state, and the two ends of the valve are sealed with a flange cover with a pipe joint. Test medium (such as clean nitrogen or air) is introduced into one end, and the other pipe joint is blocked. A spray gun or brush is used to evenly apply soapy water on the connection interfaces and sealing surfaces of the valve pipe fittings, and observe whether there are bubbles generated. The shape and quantity of the bubbles can help determine the specific location and degree of leakage.

[0003] At present, the staff needs to move frequently between different observation positions to ensure that the surface of the valve pipe fittings can be comprehensively inspected. This may require them to climb ladders, squat or bend down to observe the valve pipe fittings from different angles and heights. Such frequent movement not only increases the labor intensity of the staff, but also may cause them to be fatigued during the observation process, thus affecting the accuracy and efficiency of the observation. Therefore, the utility model proposes an airtightness detection mechanism for valve pipe fittings production. Content of the Utility Model

[0004] The purpose of the utility model is to provide an airtightness detection mechanism for valve pipe fittings production to solve the problems raised in the above background technique.

[0005] To achieve the above purpose, the utility model provides the following technical solution: an airtightness detection mechanism for valve pipe fittings production, including: a bottom plate, a side plate is fixedly connected to the top of the bottom plate, and an air inflation pump is fixedly connected to one side of the side plate;

[0006] A vertical plate, the vertical plate is fixedly connected to both sides of the top of the bottom plate; a clamping plate is fixedly connected to the center of the vertical plate for fixing both ends of the valve pipe fittings;

[0007] An air intake assembly, fixedly connected between the side plate and the vertical plate, for inflating the valve pipe fittings. The air intake assembly includes an intake pipe, the intake pipe is fixedly connected to the side of the side plate away from the air inflation pump, and a connecting pipe is fixedly connected to one end of the intake pipe close to the vertical plate;

[0008] A flipping assembly, fixedly connected between the side plate and the vertical plate, for flipping the valve pipe fittings. The flipping assembly includes a handle, and the handle is fixedly connected to the side of the clamping plate close to the side plate;

[0009] A pushing assembly, fixedly connected between the side plate and the vertical plate, for cooperating with the air intake assembly to control the flipping assembly to flip the valve pipe fittings.

[0010] Preferably, the intake assembly includes an intake pipe fixedly connected to one side of the side plate away from the air pump. One end of the intake pipe close to the vertical plate is fixedly connected with a connecting pipe. One end of the connecting pipe close to the vertical plate is fixedly connected with an outlet pipe. The outlet pipe is rotatably connected to a clamping disc. A stop valve is slidably connected inside the connecting pipe. One side of the stop valve is fixedly connected with a push rod, and one end of the push rod away from the stop valve penetrates through the side wall of the connecting pipe.

[0011] Preferably, the flipping assembly includes a handle fixedly connected to one side of the clamping disc close to the side plate. A sliding ring is rotatably connected to the bottom end of the handle. A curved slide rail is slidably connected between the vertical plate and the side plate. One side of the curved slide rail is fixedly connected with a connecting rod.

[0012] Preferably, the pushing assembly includes a fixing plate fixedly connected to one side of the side plate close to the vertical plate. A cylinder is fixedly connected to the top of the fixing plate. A push plate is fixedly connected to the telescopic end of the cylinder. The push plate is fixedly connected to one end of the push rod and the connecting rod.

[0013] Preferably, sliders are fixedly connected to both ends of the curved slide rail. Rectangular frames are fixedly connected to both the upper and lower sides of the vertical plate. The curved slide rail is slidably connected to the rectangular frame through the sliders.

[0014] Preferably, a cross plate is fixedly connected between the two vertical plates. A water pump is fixedly connected to the top of the cross plate. A water spraying hole plate is fixedly connected to the bottom of the cross plate. The water outlet pipe of the water pump penetrates through the side wall of the cross plate and is fixedly communicated with the water spraying hole plate.

[0015] Preferably, rubber strips are fixedly connected to the sides of the two clamping discs close to each other.

[0016] Preferably, a convex ring is fixedly connected to one end of the outlet pipe. The convex ring is rotatably connected to one side of the clamping disc.

[0017] Compared with the prior art, the beneficial effects of the present utility model are:

[0018] The utility model controls a cylinder. The cylinder drives a push rod and a stop valve to slide along the inner wall of a communicating pipe through a push plate, so that the communicating pipe is in an open state. Gas sequentially enters the interior of a valve fitting through an air inlet pipe, the communicating pipe, and an air outlet pipe. After inflation is completed, the cylinder drives the push plate, the push rod, and the stop valve to slide to the other side of the communicating pipe, so that the communicating pipe is in a closed state. A worker is located on one side of the valve fitting to perform a bubble inspection on one side of the surface of the valve fitting. The cylinder drives the push plate to drive a connecting rod and a curved slide rail to slide outwards along a rectangular frame, and the curved slide rail drives a sliding ring, a handle, and a clamping disc to rotate. After the sliding ring is located at the center of the curved slide rail, the cylinder drives the push plate, the connecting rod, and the curved slide rail to slide in the reverse direction, and the curved slide rail continues to drive the sliding ring, the handle, and the clamping disc to rotate until the clamping disc drives the valve fitting to rotate 180 degrees, so that the worker is located at the same observation position to perform a bubble inspection on the other side of the surface of the valve fitting. The observation process is simple and convenient, preventing the worker from fatigue, thereby improving the accuracy and efficiency of observation. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 is a three-dimensional structural schematic diagram of the utility model;

[0020] Figure 2 is a three-dimensional structural schematic diagram of the push plate in the utility model;

[0021] Figure 3 is a three-dimensional structural schematic diagram of the stop valve in the utility model;

[0022] Figure 4 is a three-dimensional structural schematic diagram of the communicating pipe in the utility model;

[0023] Figure 5 is a three-dimensional structural schematic diagram of the curved slide rail in the utility model;

[0024] Figure 6 is a three-dimensional structural schematic diagram of the slider in the utility model;

[0025] Figure 7 is a three-dimensional structural schematic diagram of the convex ring in the utility model.

[0026] In the figure: 1, bottom plate; 11, vertical plate; 12, clamping disc; 13, side plate; 14, air inflation pump; 2, air inlet pipe; 21, communicating pipe; 22, air outlet pipe; 23, stop valve; 24, push rod; 3, handle; 31, sliding ring; 32, curved slide rail; 33, connecting rod; 4, fixing plate; 41, cylinder; 42, push plate; 5, slider; 51, rectangular frame; 6, cross plate; 61, water pump; 62, water spraying hole plate; 7, rubber strip; 8, convex ring. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0027] It should be noted that, without conflict, the embodiments in the present application and the features in the embodiments can be combined with each other. The following will describe the present application in detail with reference to the drawings and in combination with the embodiments.

[0028] In order to enable those skilled in the art to better understand the solution of the present application, the following will clearly and completely describe the technical solutions in the embodiments of the present application with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present application.

[0029] Embodiment 1: Please refer to Figure 1-7 , the present utility model provides a technical solution: an airtightness detection mechanism for valve pipe fittings production, including: a bottom plate 1, a side plate 13 fixedly connected to the top of the bottom plate 1, an air inflation pump 14 fixedly connected to one side of the side plate 13, a vertical plate 11, and the vertical plate 11 is fixedly connected to both sides of the top of the bottom plate 1; a clamping plate 12 is fixedly connected to the center of the vertical plate 11 for fixing both ends of the valve pipe fittings.

[0030] The air intake assembly includes an intake pipe 2, the intake pipe 2 is fixedly connected to the side of the side plate 13 away from the air inflation pump 14, a communicating pipe 21 is fixedly connected to one end of the intake pipe 2 close to the vertical plate 11, an outlet pipe 22 is fixedly connected to one end of the communicating pipe 21 close to the vertical plate 11, the outlet pipe 22 is rotatably connected to a clamping plate 12, a stop valve 23 is slidably connected inside the communicating pipe 21, a push rod 24 is fixedly connected to one side of the stop valve 23, and the end of the push rod 24 away from the stop valve 23 penetrates through the side wall of the communicating pipe 21;

[0031] The flipping assembly includes a handle 3, the handle 3 is fixedly connected to the side of the clamping plate 12 close to the side plate 13, a sliding ring 31 is rotatably connected to the bottom end of the handle 3, a curved slide rail 32 is slidably connected between the vertical plate 11 and the side plate 13, and a connecting rod 33 is fixedly connected to one side of the curved slide rail 32;

[0032] The pushing assembly includes a fixing plate 4, the fixing plate 4 is fixedly connected to the side of the side plate 13 close to the vertical plate 11, an air cylinder 41 is fixedly connected to the top of the fixing plate 4, a push plate 42 is fixedly connected to the telescopic end of the air cylinder 41, the push plate 42 is fixedly connected to one end of the push rod 24 and the connecting rod 33; sliders 5 are fixedly connected to both ends of the curved slide rail 32, rectangular frames 51 are fixedly connected to the upper and lower sides of the vertical plate 11, and the curved slide rail 32 is slidably connected to the rectangular frames 51 through the sliders 5; a cross plate 6 is fixedly connected between the two vertical plates 11, a water pump 61 is fixedly connected to the top of the cross plate 6, a water spraying hole plate 62 is fixedly connected to the bottom of the cross plate 6, and the water outlet pipe of the water pump 61 penetrates through the side wall of the cross plate 6 and is fixedly communicated with the water spraying hole plate 62; rubber strips 7 are fixedly connected to the sides of the two clamping plates 12 close to each other.

[0033] The specific solution of this scheme is as follows: By controlling the water pump 61 to drive the water spray orifice plate 62 to spray water on the valve pipe fitting between the two clamping disks 12, so that soapy water covers the surface of the valve pipe fitting. By starting the air cylinder 41, the air cylinder 41 drives the push plate 42 to slide outwards through the telescopic end. The push plate 42 drives the push rod 24 and the stop valve 23 to slide along the inner wall of the communication pipe 21, so that the communication pipe 21 is in an open state. The air inlet pipe 2 is inflated by the air inflation pump 14, and the gas sequentially passes through the air inlet pipe 2, the communication pipe 21, and the air outlet pipe 22 into the interior of the valve pipe fitting. After the inflation is completed, the air cylinder 41 drives the push plate 42, the push rod 24 and the stop valve 23 to slide to the other side of the communication pipe 21, so that the communication pipe 21 is in a closed state. The staff is located on one side of the valve pipe fitting to check for air bubbles on one side of the surface of the valve pipe fitting. After the inspection of one side of the surface of the valve pipe fitting is completed, the air cylinder 41 drives the push plate 42 to slide outwards. Under the limiting action of the slider 5 and the rectangular frame 51, the push plate 42 drives the connecting rod 33 and the curved slide rail 32 to slide outwards along the rectangular frame 51. Under the limiting action of the curved slide rail 32 and the slip ring 31, the curved slide rail 32 drives the slip ring 31, the handle 3 and the clamping disk 12 to rotate. After the slip ring 31 is located at the center of the curved slide rail 32, the air cylinder 41 drives the push plate 42, the connecting rod 33 and the curved slide rail 32 to slide reversely along the rectangular frame 51. The curved slide rail 32 continues to drive the slip ring 31, the handle 3 and the clamping disk 12 to rotate until the clamping disk 12 drives the valve pipe fitting to rotate 180 degrees, so that the staff is located at the same observation position to check for air bubbles on the other side of the surface of the valve pipe fitting. The observation process is simple and convenient, thus improving the detection efficiency.

[0034] Embodiment 2: As Figure 7 shown, a airtightness detection mechanism for valve pipe fitting production disclosed in Embodiment 2 of the present utility model has basically the same structure as that in Embodiment 1, and the difference lies in that a convex ring 8 is fixedly connected to one end of the air outlet pipe 22, and the convex ring 8 is rotatably connected to one side of the clamping disk 12.

[0035] The specific solution of this scheme is as follows: By connecting the convex ring 8, during the rotation of the clamping disk 12, the connection between the air outlet pipe 22 and the clamping disk 12 is relatively stable, preventing the air outlet pipe 22 from separating from the clamping disk 12, and improving the stability of the detection of the valve pipe fitting.

[0036] Those of ordinary skill in the art should understand that the discussion of any above embodiment is only exemplary; under the idea of the present utility model, the technical features in the above embodiments or different embodiments can also be combined, the steps can be implemented in any order, and there are many other variations in different aspects of the present utility model as described above, which are not provided in detail for the sake of brevity.

[0037] The present utility model aims to cover all such substitutions, modifications and variations that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. An air tightness detection mechanism for valve and pipe fitting production, comprising: A bottom plate (1), the top of the bottom plate (1) is fixedly connected to a side plate (13), one side of the side plate (13) is fixedly connected to an air pump (14), characterized in that: A vertical plate (11), the vertical plate (11) is fixedly connected to two sides of the top of the bottom plate (1), and a clamping plate (12) is fixedly connected to the center of the vertical plate (11) for fixing the two ends of the valve pipe fitting; An air intake assembly is fixedly connected between the side plate (13) and the vertical plate (11) and is used for inflating the valve pipe fittings. The air intake assembly comprises an air intake pipe (2). The air intake pipe (2) is fixedly connected to a side of the side plate (13) away from the air pump (14). A connecting pipe (21) is fixedly connected to one end of the air intake pipe (2) close to the vertical plate (11); A flip assembly, fixedly connected between the side plate (13) and the vertical plate (11), and used for flipping the valve pipe fitting, the flip assembly comprising a handle (3), the handle (3) being fixedly connected to a side of the clamping plate (12) close to the side plate (13); The pushing assembly is fixedly connected between the side plate (13) and the vertical plate (11) and is used to cooperate with the air intake assembly to control the flipping assembly to flip the valve pipe fitting.

2. The air tightness detection mechanism for valve and pipe production according to claim 1, characterized in that: An air outlet pipe (22) is fixedly connected to one end of the connecting pipe (21) close to the vertical plate (11), and the air outlet pipe (22) is rotatably connected to a clamping plate (12). A stop valve (23) is slidably connected inside the connecting pipe (21), and a push rod (24) is fixedly connected to one side of the stop valve (23), and an end of the push rod (24) away from the stop valve (23) penetrates the side wall of the connecting pipe (21).

3. The air tightness detection mechanism for valve and pipe production according to claim 1, characterized in that: The bottom end of the handle (3) is rotatably connected to a slip ring (31), a curved slide rail (32) is slidably connected between the vertical plate (11) and the side plate (13), and a connecting rod (33) is fixedly connected to one side of the curved slide rail (32).

4. The air tightness detection mechanism for valve and pipe production according to claim 3, characterized in that: The pushing assembly comprises a fixed plate (4), wherein the fixed plate (4) is fixedly connected to a side of the side plate (13) close to the vertical plate (11), a cylinder (41) is fixedly connected to the top of the fixed plate (4), a push plate (42) is fixedly connected to the telescopic end of the cylinder (41), and the push plate (42) is fixedly connected to one end of the push rod (24) and the connecting rod (33).

5. The air tightness detection mechanism for valve and pipe production according to claim 3, characterized in that: Both ends of the curved slide rail (32) are fixedly connected to sliders (5), and both upper and lower sides of the vertical plate (11) are fixedly connected to rectangular frames (51). The curved slide rail (32) is slidably connected to the rectangular frame (51) via the sliders (5).

6. The air tightness detection mechanism for valve and pipe production according to claim 1, characterized in that: A transverse plate (6) is fixedly connected between the two vertical plates (11), a water pump (61) is fixedly connected to the top of the transverse plate (6), a water spray hole plate (62) is fixedly connected to the bottom of the transverse plate (6), and a water outlet pipe of the water pump (61) passes through the side wall of the transverse plate (6) and is fixedly connected to the water spray hole plate (62).

7. The air tightness detection mechanism for valve and pipe production according to claim 1, characterized in that: The adjacent sides of the two clamping plates (12) are both fixedly connected with a rubber strip (7).

8. The air tightness detection mechanism for valve and pipe production according to claim 2, characterized in that: One end of the air outlet pipe (22) is fixedly connected with a convex ring (8), and the convex ring (8) is rotatably connected to one side of the clamping plate (12).

Images