Visual inspection support and visual inspection system

By designing the camera bracket assembly and the light source bracket assembly that can be slidably mounted on the vertical guide rail, the problem that the camera module and light source device and the position of the workpiece to be tested in the prior art is not adjustable, and flexible position adjustment and convenient detection process are realized.

CN223037765UActive Publication Date: 2025-06-27GUANGDONG AOPUTE TECH CO LTD
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Patent Information

Application Number
CN202421782036.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-25
Publication Date
2025-06-27
Estimated Expiration
2034-07-25

AI Technical Summary

Technical Problem

In the existing visual detection system, the relative positions of the camera module and the light source device and the workpiece to be tested cannot be adjusted, resulting in inconvenient detection process.

Method used

A visual inspection bracket is designed, including a base plate platform, a vertical guide rail, a camera bracket assembly and a light source bracket assembly. The camera bracket assembly and a light source bracket assembly can be slidably installed on the vertical guide rail, and the corresponding bracket assembly is adjusted by sliding up and down to adjust the position of the camera module and light source device.

Benefits of technology

The relative position of the camera module and light source device and the workpiece to be tested is realized, which solves the problem of position in the prior art and improves the convenience of the detection process.

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Abstract

The utility model relates to the technical field of visual inspection, and particularly discloses a visual inspection support and a visual inspection system, and the visual inspection support comprises a bottom plate platform which is used for placing a workpiece to be detected; the vertical guide rail is fixedly arranged on the bottom plate platform; the camera bracket assembly is mounted on the vertical guide rail in a sliding manner; the light source support assembly is installed on the vertical guide rail in a sliding mode and located below the camera support assembly. The visual inspection support and the visual inspection system provided by the utility model can effectively solve the problem that the relative positions of the camera module and the light source device with the workpiece to be detected cannot be adjusted.
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Description

Technical Field

[0001] The utility model relates to the technical field of vision detection, in particular to a vision detection bracket and a vision detection system. Background Technique

[0002] A vision detection system generally includes a light source device for illuminating a workpiece to be measured and a camera module for acquiring image information of the workpiece to be measured. In the existing vision detection system, both the camera module and the light source device are fixed structures, and the relative positions of the two with respect to the workpiece to be measured cannot be adjusted, which is very inconvenient in the actual detection process.

[0003] Therefore, it is necessary to develop a vision detection bracket to solve the problem that the relative positions of the camera module and the light source device with respect to the workpiece to be measured cannot be adjusted.

[0004] The above information disclosed in this background section is only included to enhance the understanding of the background of the present disclosure, and thus may include information that does not form the prior art already known to those of ordinary skill in the art. Summary of the Utility Model

[0005] An object of the present utility model is to provide a vision detection bracket and a vision detection system, which can effectively solve the problem that the relative positions of the camera module and the light source device with respect to the workpiece to be measured cannot be adjusted.

[0006] To achieve the above object, on the one hand, the present utility model provides a vision detection bracket, including:

[0007] A bottom plate platform for placing the workpiece to be measured;

[0008] A vertical guide rail fixedly arranged on the bottom plate platform;

[0009] A camera bracket assembly slidably mounted on the vertical guide rail;

[0010] A light source bracket assembly slidably mounted on the vertical guide rail and located below the camera bracket assembly.

[0011] Optionally, it further includes two longitudinal sliding tables slidably connected to the vertical guide rail up and down;

[0012] Wherein, the camera bracket assembly is fixedly installed on the longitudinal sliding table at a higher position, and the light source bracket assembly is fixedly installed on the longitudinal sliding table at a lower position.

[0013] Optionally, the longitudinal sliding table includes:

[0014] A sliding table body slidably connected to the vertical guide rail up and down;

[0015] A first hand-tightening bolt threadedly passes through the sliding table body and abuts against the vertical guide rail.

[0016] Optionally, the camera bracket assembly is detachably mounted on the corresponding longitudinal sliding table.

[0017] Optionally, it further includes:

[0018] A first fixing block, which is fixedly mounted on the camera bracket assembly, and the first fixing block is provided with a trapezoidal boss;

[0019] A second fixing block, which is fixedly mounted on the higher longitudinal sliding table, and a dovetail groove for upper and lower plug-in connection with the trapezoidal boss is formed on the top surface of the second fixing block;

[0020] Wherein, a blocking portion is provided at the lower end of the dovetail groove to limit the trapezoidal boss from sliding out of the dovetail groove downward.

[0021] Optionally, it further includes:

[0022] A fixing frame, which is fixedly mounted on the first fixing block, and a rotating groove is provided at the middle position of the fixing frame;

[0023] A rotating plate, one end of which is fixedly mounted on the camera bracket assembly, and the other end is rotatably connected to the rotating groove around a horizontal axis.

[0024] Optionally, it further includes:

[0025] A second hand-tightening bolt, which threadedly passes through the fixing frame and abuts against the rotating plate.

[0026] Optionally, the camera bracket assembly includes:

[0027] A U-shaped frame;

[0028] A guide rod, which is fixedly arranged in the U-shaped frame;

[0029] Two oppositely arranged camera clamping plates, and the two camera clamping plates are slidably connected to the U-shaped frame along the guide rod;

[0030] An adjusting screw rod, which is rotatably mounted on the U-shaped frame and threadedly connected to the two camera clamping plates; wherein, the thread rotation directions of the adjusting screw rod corresponding to the two camera clamping plates are opposite;

[0031] A screw rod cap, which is fixedly arranged at the end face of the adjusting screw rod.

[0032] Optionally, the light source support assembly includes a first vertical plate, a connecting cross plate, and a second vertical plate arranged in a U-shaped structure.

[0033] Among them, the connecting cross plate is provided with a cross plate long hole for tightly connecting with the first vertical plate or the second vertical plate.

[0034] Both the first vertical plate and the second vertical plate are provided with vertical plate long holes for tightly connecting with the light source device.

[0035] On the other hand, a vision inspection system is provided, which includes any one of the vision inspection brackets, a camera module mounted on the camera support assembly of the vision inspection bracket, and a light source device mounted on the light source support assembly of the vision inspection bracket.

[0036] The beneficial effect of the present utility model is as follows: A vision inspection bracket and a vision inspection system are provided. After placing the workpiece to be measured on the bottom plate platform, sliding the light source support assembly up and down can adjust the relative position between the light source device and the workpiece to be measured, and sliding the camera support assembly up and down can adjust the relative position between the camera module and the workpiece to be measured, thereby solving the problem that the relative positions of the camera module and the light source device with respect to the workpiece to be measured cannot be adjusted. Description of the Drawings

[0037] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0038] Figure 1 It is a schematic structural diagram of the vision inspection bracket provided for the embodiment;

[0039] Figure 2 It is a schematic structural diagram of the camera support assembly provided for the embodiment;

[0040] Figure 3 It is an exploded schematic diagram of the fixed frame and the rotating plate provided for the embodiment.

[0041] In the figure:

[0042] 1. Bottom plate platform;

[0043] 2. Vertical guide rail;

[0044] 3. Camera support assembly; 301. U-shaped frame; 302. Guide rod; 303. Camera clamping plate; 304. Adjusting screw rod; 305. Screw rod cap; 306. Protection pad;

[0045] 4. Light source support assembly; 401a. First longitudinal plate; 401b. Second longitudinal plate; 4011. Longitudinal plate long hole; 402. Connecting transverse plate; 4021. Transverse plate long hole;

[0046] 5. Longitudinal sliding table; 501. Sliding table body; 502. First hand-tightening bolt;

[0047] 6. First fixing block; 601. Trapezoidal boss;

[0048] 7. Second fixing block;

[0049] 8. Fixing frame; 801. Rotation groove;

[0050] 9. Rotation plate;

[0051] 10. Second hand-tightening bolt. Detailed implementation manner

[0052] In the present utility model, referring to "embodiment" means that the specific features, structures or characteristics described in combination with the embodiment can be included in at least one embodiment of the present utility model. The term "embodiment" appearing at various positions in the specification does not necessarily refer to the same embodiment, nor is it particularly limited to the independence or relevance with other embodiments. In principle, in the present utility model, as long as there is no technical contradiction or conflict, the technical features mentioned in each embodiment can be combined in any way to form the corresponding implementable technical solution.

[0053] Unless otherwise defined, the meanings of the technical terms used herein are the same as those commonly understood by those skilled in the technical field to which the present utility model belongs; the use of the relevant terms herein is only for describing specific embodiments and is not intended to limit the present utility model.

[0054] In the description of the present utility model, the term "and / or" is an expression for describing the logical relationship between objects, indicating that three relationships can exist. For example, A and / or B means: there is A, there is B, and there is both A and B at the same time. In addition, the character " / " herein generally represents an "or" logical relationship between the associated objects before and after.

[0055] In the present utility model, terms such as "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual quantity, primary-secondary or order relationship, etc. between these entities or operations.

[0056] Without further limitations, in the present utility model, the terms "including", "comprising", "having" or other similar expressions used in a statement are intended to cover non-exclusive inclusion. These expressions do not exclude the possibility that there may be additional elements in the process, method or product including the said elements. Thus, in a process, method or product including a series of elements, it may include not only those defined elements, but also other elements not explicitly listed, or elements inherent to such a process, method or product.

[0057] Similar to the understanding in the "Examination Guidelines", in the present utility model, expressions such as "greater than", "less than", "exceeding" are understood as not including the number itself; expressions such as "above", "below", "within" are understood as including the number itself. In addition, in the description of the embodiments of the present utility model, the meaning of "a plurality of" is two or more (including two). Similar expressions related to "many", such as "multiple groups", "multiple times", etc., are understood in the same way, unless otherwise specifically defined.

[0058] In the description of the embodiments of the present utility model, the spatially related expressions used, such as "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "perpendicular", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., the indicated orientation or positional relationship is based on the orientation or positional relationship shown in the specific embodiment or the drawings. It is only for the convenience of describing the specific embodiments of the present utility model or for the reader to understand, rather than indicating or implying that the device or component referred to must have a specific position, a specific orientation, or be constructed or operated in a specific orientation. Therefore, it should not be construed as a limitation to the embodiments of the present utility model.

[0059] Unless otherwise clearly specified or limited, in the description of the embodiments of the present utility model, the terms "installed", "connected", "coupled", "fixed", "arranged", etc. should be understood in a broad sense. For example, the said "connection" can be a fixed connection, a detachable connection, or an integral setting; it can be a mechanical connection, an electrical connection, or a communication connection; it can be directly connected, or indirectly connected through an intermediate medium; it can be the internal communication of two elements or the interaction relationship between two elements. For those skilled in the technical field to which the present utility model pertains, the specific meanings of the above terms in the embodiments of the present utility model can be understood according to specific circumstances.

[0060] The present utility model provides a vision detection bracket and a vision detection system, which are applicable to the application scenario of vision detection of a workpiece to be measured, and can effectively solve the problem that the relative positions of the camera module and the light source device with respect to the workpiece to be measured cannot be adjusted.

[0061] In this embodiment, the vision detection system includes a vision detection bracket, a camera module mounted on the vision detection bracket, and a light source device mounted on the vision detection bracket.

[0062] See Figure 1 and Figure 2 , the vision detection bracket includes a bottom plate platform 1, a vertical guide rail 2, a camera bracket assembly 3, and a light source bracket assembly 4. The bottom plate platform 1 is used to place the workpiece to be measured; the vertical guide rail 2 is fixed on the bottom plate platform 1; the camera bracket assembly 3 is slidably mounted on the vertical guide rail 2 and is used to clamp and fix the camera module; the light source bracket assembly 4 is slidably mounted on the vertical guide rail 2 and is located below the camera bracket assembly 3 and is used to mount and fix the light source device.

[0063] For the vision detection bracket and the vision detection system provided in this embodiment, after placing the workpiece to be measured on the bottom plate platform 1, sliding the light source bracket assembly 4 up and down can adjust the relative position between the light source device and the workpiece to be measured, and sliding the camera bracket assembly 3 up and down can adjust the relative position between the camera module and the workpiece to be measured, thereby solving the problem that the relative positions of the camera module and the light source device with respect to the workpiece to be measured cannot be adjusted.

[0064] In this embodiment, the vision detection bracket further includes two longitudinal sliding tables 5 that are slidably connected to the vertical guide rail 2 up and down. Among them, the camera bracket assembly 3 is mounted and fixed on the longitudinal sliding table 5 at a higher position, and the light source bracket assembly 4 is mounted and fixed on the longitudinal sliding table 5 at a lower position.

[0065] Optionally, the longitudinal sliding table 5 includes a sliding table body 501 and a first hand-tightening bolt 502. The sliding table body 501 is slidably connected to the vertical guide rail 2 up and down; the first hand-tightening bolt 502 passes through the sliding table body 501 in a threaded manner and abuts against the vertical guide rail 2.

[0066] When it is necessary to adjust the up and down position of the sliding table body 501, loosen the first hand-tightening bolt 502, and the first hand-tightening bolt 502 disengages from the vertical guide rail 2, then the sliding table body 501 can be slid up and down; after the adjustment is completed, tighten the first hand-tightening bolt 502 so that the first hand-tightening bolt 502 presses against the vertical guide rail 2, thereby locking the sliding table body 501 and the vertical guide rail 2 to prevent the sliding table body 501 from sliding down under the action of gravity.

[0067] Optionally, the camera bracket assembly 3 is detachably mounted on the corresponding longitudinal sliding table 5.

[0068] In this embodiment, the vision detection bracket further includes a first fixing block 6 and a second fixing block 7. The first fixing block 6 is fixedly installed on the camera bracket assembly 3, and the first fixing block 6 is provided with a trapezoidal boss 601; the second fixing block 7 is fixedly installed on the higher longitudinal slide 5, and a dovetail groove for upper and lower plug-in connection with the trapezoidal boss 601 is formed on the top surface of the second fixing block 7.

[0069] Wherein, a blocking portion is provided at the lower end of the dovetail groove to limit the trapezoidal boss 601 from sliding out of the dovetail groove downward. Through the plug-in connection structure of the trapezoidal boss 601 and the dovetail groove, the rapid installation and disassembly of the camera bracket assembly 3 can be realized.

[0070] See Figure 3 , further, the vision detection bracket further includes a fixing frame 8, a rotating plate 9, and a second hand-tightening bolt 10. The fixing frame 8 is fixedly installed on the first fixing block 6, and a rotating groove 801 is provided at the middle position of the fixing frame 8; one end of the rotating plate 9 is fixedly installed on the camera bracket assembly 3, and the other end is rotatably connected with the rotating groove 801 around a horizontal axis. After the second hand-tightening bolt 10 is screwed through the fixing frame 8, it abuts against the rotating plate 9. It should be noted that by loosening the second hand-tightening bolt 10, the rotating plate 9 can be rotated, and then the shooting angle of the camera module on the camera bracket assembly 3 can be adjusted. After the adjustment is completed, by tightening the second hand-tightening bolt 10, the rotating plate 9 can be locked.

[0071] In this embodiment, the camera bracket assembly 3 includes a U-shaped frame 301, a guide rod 302, two oppositely arranged camera clamping plates 303, an adjusting screw rod 304, and a screw rod cap 305. The guide rod 302 is fixed in the U-shaped frame 301. The two camera clamping plates 303 are slidably connected to the U-shaped frame 301 along the guide rod 302. The adjusting screw rod 304 is rotatably installed on the U-shaped frame 301 and is threadedly connected to the two camera clamping plates 303; wherein, the thread rotation directions of the adjusting screw rod 304 corresponding to the two camera clamping plates 303 are opposite. The screw rod cap 305 is fixed at the end face of the adjusting screw rod 304. By turning the screw rod cap 305, the two camera clamping plates 303 can be made to approach each other to clamp the camera module or move away from each other to release the camera module.

[0072] Optionally, protective pads 306 are provided on the surfaces of the two camera clamping plates 303 that approach each other to prevent damage to the camera module.

[0073] The light source support assembly 4 includes a first longitudinal plate 401a, a connecting cross plate 402, and a second longitudinal plate 401b arranged in a U-shaped structure. Among them, the connecting cross plate 402 is provided with a cross plate long hole 4021 for tightly connecting with the first longitudinal plate 401a or the second longitudinal plate 401b; both the first longitudinal plate 401a and the second longitudinal plate 401b are provided with longitudinal plate long holes 4011 for tightly connecting with the light source device.

[0074] The setting of the cross plate long hole 4021 can adjust the distance dimension between the first longitudinal plate 401a and the second longitudinal plate 401b longitudinally, so that the light source device approaches or moves away from the workpiece to be measured longitudinally. The longitudinal plate long hole 4011 can adjust the position of the light source device transversely, so that the light source device approaches or moves away from the workpiece to be measured transversely.

[0075] In summary, the vision detection support and the vision detection system provided by this embodiment have the following advantages:

[0076] ① By sliding the light source support assembly 4 up and down, the relative position between the light source device and the workpiece to be measured can be adjusted. By sliding the camera support assembly 3 up and down, the relative position between the camera module and the workpiece to be measured can be adjusted, thereby solving the problem that the relative positions of the camera module and the light source device with respect to the workpiece to be measured cannot be adjusted.

[0077] ② Through the plug-in connection structure of the trapezoidal boss 601 and the dovetail groove, the rapid installation and disassembly of the camera support assembly 3 can be realized.

[0078] ③ Loosen the second hand-tightening bolt 10, and then the rotating plate 9 can be rotated to adjust the shooting angle of the camera module on the camera support assembly 3.

[0079] Finally, it should be noted that although the above embodiments have been described in the text and drawings of the specification of this application, the patent protection scope of this application cannot be limited thereby. Any technical solutions obtained by equivalent structure or equivalent process substitution or modification based on the essential concept of this application, using the content recorded in the text and drawings of the specification of this application, and any technical solutions directly or indirectly implementing the above embodiments in other related technical fields are all included in the patent protection scope of this application.

Claims

1. A visual inspection bracket, characterized in that: include: A base plate platform (1), the base plate platform (1) being used to place a workpiece to be tested; A vertical guide rail (2), wherein the vertical guide rail (2) is fixedly arranged on the base platform (1); A camera support assembly (3), wherein the camera support assembly (3) is slidably mounted on the vertical guide rail (2); A light source support assembly (4), wherein the light source support assembly (4) is slidably mounted on the vertical guide rail (2) and is located below the camera support assembly (3).

2. The visual inspection bracket according to claim 1, characterized in that: It also includes two longitudinal slides (5) slidably connected to the vertical guide rail (2) up and down; The camera support assembly (3) is mounted and fixed on a longitudinal slide (5) at a higher position, and the light source support assembly (4) is mounted and fixed on a longitudinal slide (5) at a lower position.

3. The visual inspection bracket according to claim 2, characterized in that: The longitudinal slide (5) comprises: A slide body (501), the slide body (501) being slidably connected to the vertical guide rail (2) up and down; A first hand-tightening bolt (502), wherein the first hand-tightening bolt (502) is threadedly passed through the slide body (501) and then abuts against the vertical guide rail (2).

4. The visual inspection bracket according to claim 2, characterized in that: The camera support assembly (3) is detachably mounted on the corresponding longitudinal slide (5).

5. The visual inspection bracket according to claim 2, characterized in that: Also includes: A first fixing block (6), the first fixing block (6) being fixedly mounted on the camera support assembly (3), and the first fixing block (6) being provided with a trapezoidal boss (601); A second fixing block (7), the second fixing block (7) being fixedly mounted on the longitudinal slide (5) at a higher position, and a dovetail groove for vertical plug-in connection with the trapezoidal boss (601) is provided on the top surface of the second fixing block (7); Wherein, a blocking portion is provided at the lower end of the dovetail groove to limit the trapezoidal boss (601) from sliding downward out of the dovetail groove.

6. The visual inspection bracket according to claim 5, characterized in that: Also includes: A fixing frame (8), the fixing frame (8) being fixedly mounted on the first fixing block (6), and a rotation slot (801) being provided at a middle position of the fixing frame (8); A rotating plate (9), one end of the rotating plate (9) is fixedly mounted on the camera support assembly (3), and the other end is connected to the rotating groove (801) so as to rotate around a horizontal axis.

7. The visual inspection bracket according to claim 6, characterized in that: Also includes: A second hand-tightening bolt (10), wherein the second hand-tightening bolt (10) is threadedly passed through the fixing frame (8) and then abuts against the rotating plate (9).

8. The visual inspection bracket according to claim 1, characterized in that: The camera bracket assembly (3) comprises: U-shaped frame (301); A guide rod (302), the guide rod (302) being fixedly arranged in the U-shaped frame (301); Two camera clamping plates (303) arranged opposite to each other, the two camera clamping plates (303) being slidably connected to the U-shaped frame (301) along the guide rod (302); an adjusting screw rod (304), the adjusting screw rod (304) being rotatably mounted on the U-shaped frame (301) and being threadedly connected to the two camera clamping plates (303); wherein the threads on the adjusting screw rods (304) corresponding to the two camera clamping plates (303) rotate in opposite directions; A screw rod screw cap (305), wherein the screw rod screw cap (305) is fixedly arranged at the end surface of the adjusting screw rod (304).

9. The visual inspection bracket according to claim 1, characterized in that: The light source bracket assembly (4) comprises a first longitudinal plate (401a), a connecting transverse plate (402) and a second longitudinal plate (401b) arranged in a U-shaped structure. Wherein, the connecting transverse plate (402) is provided with a transverse plate long strip hole (4021) for fastening connection with the first longitudinal plate (401a) or the second longitudinal plate (401b); The first longitudinal plate (401a) and the second longitudinal plate (401b) are both provided with longitudinal plate elongated holes (4011) for fastening connection with the light source device.

10. A visual inspection system, characterized in that: It comprises the visual detection bracket according to any one of claims 1 to 9, a camera module mounted on a camera bracket assembly (3) of the visual detection bracket, and a light source device mounted on a light source bracket assembly (4) of the visual detection bracket.