Semi-automatic testing device
By designing a semi-automatic testing device, using wiring modules and cylinder modules to achieve rapid plug-in and unplugging wires and automatic resets, the problem of time-consuming and labor-intensive manual operation and incomplete resets during the existing test process is solved, and the testing efficiency and product quality are improved.
Patent Information
- Application Number
- CN202422017593.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-20
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-08-20
AI Technical Summary
During the testing of existing gateway products, multiple wires are required to be manually plugged and unplugged and pressed, which is time-consuming and labor-intensive, and it is difficult to control the reset time, which is prone to leakage reset or incomplete reset, resulting in quality risks and inefficient testing.
A semi-automatic testing device is designed, including a base, positioning tooling, wiring modules and cylinder modules. The clamps and terminal modules of the wiring module can quickly plug and unplug the wires, and the cylinder module can automatically enter, re-install and reset, avoid manual operation.
It realizes fast plug-in and unplugging lines, saves working time, and automatic reset ensures complete product reset, reduces quality risks, and improves testing efficiency.
Smart Images

Figure CN223038073U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of gateway product testing devices, in particular to a semi-automatic testing device. Background Art
[0002] When the gateway product is produced, it needs to undergo various interface and function tests. During the test, it is necessary to first connect the relevant test wires to the corresponding interfaces, and then conduct product-related function tests. During the test, it is necessary to always pay attention to whether the corresponding function lights are normal. After the test is completed, it is necessary to manually press the reset button for about 15 seconds to ensure that the product is completely reset before shipment. There are many wires during the test, and it is time-consuming and laborious to manually plug and unplug the wires. It is difficult to control the time when manually pressing the reset button, which is prone to quality risks such as missed reset or incomplete reset. In addition, personnel cannot do other things during the reset, which reduces the effectiveness of the test.
[0003] In view of this, the applicant filed this application after studying the existing technology. Utility Model Content
[0004] In order to solve the above technical problems, the utility model provides a semi-automatic testing device, including a base, a positioning tool, a wiring module and a cylinder module;
[0005] The positioning tool is arranged on the base and is used to clamp and position the product to be tested;
[0006] The base is provided with a control module for controlling the test device, a port module for connecting an external signal source, and an air pipe for connecting an external cylinder control device;
[0007] The wiring module is arranged on one side of the positioning fixture, and includes a fixture and a terminal module. The fixture is slidably connected to the base, and a transfer line is arranged inside the fixture. The terminal module is clamped on a side of the fixture close to the positioning fixture, and the transfer line connects the port module and the terminal module. When the fixture is pushed, it can drive the terminal module to slide toward or away from the product to be tested so as to insert or remove the terminal on the terminal module from the wiring port of the product to be tested;
[0008] The cylinder module is arranged on the other side of the positioning tooling. It includes an independent reset cylinder, a SIM card insertion / withdrawal cylinder, and a SIM card ejection auxiliary cylinder. Each cylinder is respectively connected to an external cylinder control device through the air pipe. The telescopic end of the SIM card insertion / withdrawal cylinder clamps a SIM card holder, which is used to push the SIM card holder into the product to be tested. The telescopic end of the SIM card ejection auxiliary cylinder is connected with an ejection thimble, which is used to push out the ejection thimble to press the ejection button of the product to be tested, so that the SIM card holder pops out, enabling the SIM card insertion / withdrawal cylinder to retract the SIM card holder. The telescopic end of the reset cylinder is connected with a reset thimble, which is used to push out the reset thimble to press the reset button of the product to be tested, and then retract after pressing for a preset duration.
[0009] As a further optimization, an LED light display module is provided on the base, a light sensing module is provided inside the fixture, and a light guide column is provided on the cylinder module. The light guide column, the light sensing module, and the LED light display module are electrically connected, so that the light guide column can conduct the LED light of the product to be tested to the light sensing module, and then the LED light display module lights up synchronously.
[0010] As a further optimization, the port module includes a power port, a first antenna port, a second antenna port, a power and signal port, a first network cable port, and a second network cable port. The terminal module includes a first antenna terminal, a second antenna terminal, a power and signal terminal, a first network cable terminal, and a second network cable terminal. The power port is used to connect the total power supply of the test device. The first antenna port, the second antenna port, the power and signal port, the first network cable port, and the second network cable port are respectively connected to the first antenna terminal, the second antenna terminal, the power and signal terminal, the first network cable terminal, and the second network cable terminal one by one through patch cords.
[0011] As a further optimization, the control module includes a power switch, a test button, a reset button, and an end button. The power switch is used to control the total power supply of the test device. The test button, the reset button, and the end button can respectively control the telescopic movement of the reset cylinder, the SIM card insertion / withdrawal cylinder, and the SIM card ejection auxiliary cylinder.
[0012] As a further optimization, a sliding seat is provided on the base, a sliding track is provided on the sliding seat, and sliding blocks adapted to the sliding track are provided on both sides of the fixture. The fixture is slidably connected to the base through the sliding seat.
[0013] As a further optimization, a clamping plate is provided on the side of the fixture close to the positioning tooling, and the terminals on the terminal module are respectively clamped on the clamping plate.
[0014] As a further optimization, an operation handle is provided on one side of the fixture away from the positioning tooling.
[0015] By adopting the above technical solution, the following technical effects can be achieved by the present utility model:
[0016] 1. The semi-automatic test device of the present application is provided with a port module for connecting an external signal source line, a wiring module, a fixture and a terminal module are arranged on the wiring module, and the terminal module and the port module are connected through an internal patch cord. During testing, only need to push the fixture to push the terminal into the product to be tested, which realizes fast plugging and unplugging of the line, without manually plugging and unplugging the line one by one, saving operation man-hours;
[0017] 2. A cylinder module is provided. By controlling the expansion and contraction of the cylinder, automatic card insertion, card withdrawal and reset are realized. During reset, the reset duration can be preset, so that after the reset cylinder extends to press the reset button of the product to be tested for a preset duration and then retracts, there is no need for manual pressing of the reset key, preventing the occurrence of missed reset or incomplete reset;
[0018] 3. In a further setting, by providing a light guide column, a light sensing module and an LED light display module, the lighting conditions of the corresponding function lights on the product are synchronized to the LED light display module, which is convenient for manual confirmation of the function lights and prevents the occurrence of missing confirmation of individual function lights. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present utility model, and thus should not be regarded as limiting the scope. For those of ordinary skill in the art, other related drawings can be obtained based on these drawings without creative efforts.
[0020] Figure 1 is a schematic structural diagram of an embodiment of a semi-automatic test device of the present utility model;
[0021] Figure 2 is a schematic structural diagram of another embodiment of a semi-automatic test device of the present utility model;
[0022] Figure 3 is a schematic internal structure diagram of the cylinder module and the wiring module;
[0023] Markings in the figure: 10 - base; 101 - slide; 102 - sliding track; 20 - wiring module; 201 - first antenna terminal; 202 - network cable terminal; 203 - power and signal terminal; 204 - second antenna terminal; 205 - second network cable terminal; 206 - fixture; 207 - sliding block; 208 - clamping plate; 209 - operating handle; 30 - positioning tooling; 40 - LED display module; 50 - power switch; 601 - end button; 602 - reset button; 603 - test button; 70 - cylinder module; 701 - light guide column; 702 - reset cylinder; 703 - SIM card insertion / removal cylinder; 704 - SIM card removal auxiliary cylinder; 801 - power port; 802 - first antenna port; 803 - power and signal port; 804 - first network cable port; 805 - second network cable port; 806 - second antenna port; 807 - air pipe. Detailed implementation mode
[0024] To make the purpose, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are part of the embodiments of the present utility model, rather than all of them. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative work belong to the scope of protection of the present utility model. Therefore, the following detailed description of the embodiments of the present utility model provided in the drawings is not intended to limit the scope of the present utility model to be protected, but only represents the selected embodiments of the present utility model. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative work belong to the scope of protection of the present utility model.
[0025] Embodiment
[0026] As Figure 1 、 Figure 2 shown, an embodiment of the present utility model provides a semi-automatic test device, including a base 10, a positioning tooling 30, a wiring module 20 and a cylinder module 70. The positioning tooling 30 is arranged on the base 10 and is used for clamping and positioning the product to be tested; a control module for controlling the test device, a port module for connecting an external signal source and an air pipe 807 for connecting an external cylinder control device are arranged on the base 10.
[0027] The wiring module 20 is arranged on one side of the positioning tooling 30. It includes a fixture 206 and a terminal module. The fixture 206 is slidably connected to the base 10 and has a patch cord inside. The terminal module is arranged on the side of the fixture 206 close to the positioning tooling 30. The port module and the terminal module are connected through the patch cord inside the fixture 206. When the fixture 206 is pushed, it can drive the terminal module to slide towards or away from the product under test, so as to insert or pull out the terminals on the terminal module from the wiring ports of the product under test, realizing fast plugging and unplugging of wires, without manually plugging and unplugging the wire ends one by one, saving operation time.
[0028] The cylinder module 70 is arranged on the other side of the positioning tooling 30. It includes an independent reset cylinder 702, a SIM card insertion / withdrawal cylinder 703, and a SIM card ejection auxiliary cylinder 704. Each cylinder is connected to an external cylinder control device through an air pipe 70 respectively, enabling the external cylinder control device to control the expansion and contraction of the cylinders. The telescopic end of the SIM card insertion / withdrawal cylinder 703 clamps a SIM card holder. When the SIM card insertion / withdrawal cylinder 703 extends, it can push the SIM card holder into the product under test; the telescopic end of the SIM card ejection auxiliary cylinder 704 is connected with an ejection thimble. When the SIM card ejection auxiliary cylinder 704 extends, it can push out the ejection thimble to press the ejection button of the product under test, so that the SIM card holder pops out. Then the SIM card ejection auxiliary cylinder 704 retracts and brings back the ejection thimble. After the SIM card holder pops out, the SIM card insertion / withdrawal cylinder retracts and withdraws the SIM card holder; the telescopic end of the reset cylinder 702 is connected with a reset thimble. When the reset cylinder 702 extends, it can push out the reset thimble to press the reset button of the product under test, and then retracts after pressing the reset button for a preset time and brings it back through the reset thimble. Through automatic reset, there is no need for manual pressing of the reset key, preventing the occurrence of missed reset or incomplete reset.
[0029] Further, an LED light display module 40 is provided on the base 10, a light sensing module is provided inside the fixture 206, and a light guide column 701 is provided on the cylinder module 70. The light guide column 701, the light sensing module, and the LED light display module 40 are electrically connected, so that the light guide column 701 can conduct the LED function light of the product under test to the light sensing module, and then the LED light display module 40 lights up synchronously for easy manual observation and confirmation of the lighting situation of the function light of the product under test, preventing the occurrence of missed viewing.
[0030] Specifically, the port module includes a power port 801, a first antenna port 802, a second antenna port 806, a power and signal port 803, a first network cable port 804, and a second network cable port 805. The terminal module includes a first antenna terminal 201, a second antenna terminal 204, a power and signal terminal 203, a first network cable terminal 202, and a second network cable terminal 205. The power port 801 is used to connect to the total power supply of the test device. The first antenna port 802, the second antenna port 806, the power and signal port 803, the first network cable port 804, and the second network cable port 805 are respectively connected to the first antenna terminal 201, the second antenna terminal 204, the power and signal terminal 203, the first network cable terminal 202, and the second network cable terminal 205 in one-to-one correspondence through the patch cords inside the fixture 206.
[0031] Specifically, the control module includes a power switch 50, a test button 603, a reset button 602, and an end button 601. The power switch 50 is used to control the total power supply of the test device. The test button 603, the reset button 602, and the end button 601 can respectively control the expansion and contraction of the reset cylinder, the SIM card insertion / withdrawal cylinder, and the SIM card withdrawal auxiliary cylinder, so as to test and reset the product to be tested.
[0032] Further, a sliding seat 101 is fixedly arranged on the base 10. A sliding track 102 is provided on the sliding seat 101. Sliding blocks 207 are connected to both sides of the fixture 206. The fixture 206 is connected to the sliding seat 101 through the cooperation of the sliding blocks 207 and the sliding track 102. It is also possible to set a sliding guide rail on the end face of the base 10, and a chute adapted to the sliding guide rail is provided at the bottom of the fixture 206, so that the fixture 206 can be slidably connected to the base 10.
[0033] Further, a clamping plate 208 is provided on one side of the fixture 206 close to the positioning tooling 30. The terminals on the terminal module are respectively clamped on the clamping plate 208, which is convenient for adjusting the positions of the terminals according to the specifications of the product to be tested. An operation handle 209 is provided on the side of the fixture 206 away from the positioning tooling 30, which is convenient for manually pushing and pulling the fixture 206.
[0034] Before the test, first, according to the model of the product to be tested, debug and select the positioning tooling 30, the positions of the cylinders and the terminals on the terminal module, and respectively connect the ports on the port module to the external power lines one by one. The ports on the port module and the terminals on the terminal module are connected in one-to-one correspondence through the patch cords inside the fixture 206. The external cylinder control device is connected through the air pipe 807 to control the expansion and contraction of the cylinders.
[0035] During the test, first turn on the power switch 50, put the product to be tested on the positioning fixture 30, push the fixture 206 to insert the terminal on the terminal module into the wiring port of the product to be tested, press the test button 603, the SIM card in and out cylinder 703 extends to push the SIM card holder into the product to be tested, and then the various functions of the product to be tested are tested through the test software. During the test, the light guide column 701 transmits the LED function light of the product to be tested to the light sensing module inside the fixture 206 for judgment, and finally the LED light display module 40 is lit and displayed synchronously; after the test is completed, press the reset button 602, the reset cylinder 702 pushes the reset ejector needle to press the reset button of the product to be tested, and the reset cylinder 702 automatically retracts after the set time is reached, indicating that the reset is completed; press the end button 601, the SIM card ejection auxiliary cylinder 704 pops out and presses the ejection button and retracts synchronously, and then the SIM card ejection cylinder 703 pulls out the SIM card holder, and the product test is completed. At this time, the product can be taken out and replaced with the next operation.
[0036] The above description is only the preferred implementation of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A semi-automatic testing device, characterized in that: Including base, positioning fixture, wiring module and cylinder module; The positioning tool is arranged on the base and is used to clamp and position the product to be tested; The base is provided with a control module for controlling the test device, a port module for connecting an external signal source, and an air pipe for connecting an external cylinder control device; The wiring module is arranged on one side of the positioning fixture, and includes a fixture and a terminal module. The fixture is slidably connected to the base, and a transfer line is arranged inside the fixture. The terminal module is clamped on a side of the fixture close to the positioning fixture, and the transfer line connects the port module and the terminal module. When the fixture is pushed, it can drive the terminal module to slide toward or away from the product to be tested so as to insert or remove the terminal on the terminal module from the wiring port of the product to be tested; The cylinder module is arranged on the other side of the positioning tooling, and includes a mutually independent reset cylinder, a SIM card inlet and outlet cylinder, and a SIM card outlet auxiliary cylinder. Each cylinder is connected to an external cylinder control device through the air pipe. The telescopic end of the SIM card inlet and outlet cylinder clamps a SIM card holder, which is used to push the SIM card holder into the product to be tested. The telescopic end of the SIM card outlet auxiliary cylinder is connected to a card outlet ejector pin, which is used to push the card outlet ejector pin out to press the card outlet button of the product to be tested, so that the SIM card holder pops up, so that the SIM card inlet and outlet cylinder can retract the SIM card holder. The telescopic end of the reset cylinder is connected to a reset ejector pin, which is used to push the reset ejector pin out to press the reset button of the product to be tested, and then retract it after pressing for a preset time.
2. A semi-automatic testing device according to claim 1, characterized in that An LED light display module is provided on the base, a light sensing module is provided inside the fixture, and a light guide column is provided on the cylinder module. The light guide column, the light sensing module and the LED light display module are electrically connected so that the light guide column can transmit the LED light of the product to be tested to the light sensing module, thereby making the LED light display module light up synchronously.
3. A semi-automatic testing device according to claim 1, characterized in that The port module includes a power port, a first antenna port, a second antenna port, a power and signal port, a first network cable port and a second network cable port. The terminal module includes a first antenna terminal, a second antenna terminal, a power and signal terminal, a first network cable terminal and a second network cable terminal. The power port is used to connect the total power of the test device. The first antenna port, the second antenna port, the power and signal port, the first network cable port and the second network cable port are respectively connected to the first antenna terminal, the second antenna terminal, the power and signal terminal, the first network cable terminal and the second network cable terminal through a switching line.
4. A semi-automatic testing device according to claim 1, characterized in that The control module includes a power switch, a test button, a reset button and an end button. The power switch is used to control the total power supply of the test device. The test button, the reset button and the end button can respectively control the extension and retraction of the reset cylinder, the SIM card in and out cylinder and the SIM card out auxiliary cylinder.
5. A semi-automatic testing device according to claim 1, characterized in that A slide is provided on the base, a sliding track is provided on the slide, sliding blocks matching the sliding track are provided on both sides of the clamp, and the clamp is slidably connected to the base through the slide.
6. A semi-automatic testing device according to claim 1, characterized in that The fixture is provided with a clamping plate on one side close to the positioning tooling, and the terminals on the terminal module are respectively clamped on the clamping plate.
7. A semi-automatic testing device according to any one of claims 1 to 6, characterized in that The clamp is provided with an operating handle on a side away from the positioning tooling.