Magnet Gaussian value full-detection device
By designing a magnet Gaussian full inspection device with a multi-layer structure and buffer components, the problems of low measurement efficiency and error proneness caused by high requirements for magnet Gaussian values in the prior art are solved, and high-precision and high-efficiency Gaussian values are achieved.
Patent Information
- Application Number
- CN202422078158.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-27
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-08-27
AI Technical Summary
In the prior art, the Gaussian value requirements for magnets are very high. Both high and low Gaussian values can affect the performance of the magnet, resulting in weak magnetic suction and induction failure, and the manual measurement efficiency is low and it is prone to errors.
A magnet Gaussian value full inspection device is designed, including a fixing plate, a mounting plate, a reinforcement plate, a stabilizing plate, a fixed column, a support rod, a cylinder, a test head and a buffer assembly. Through the multi-layer structure and buffer assembly setting, the stability and adaptability of the device are improved and the accuracy of the test results are ensured.
The device improves the accuracy and efficiency of the Gaussian value measurement of magnets, reduces artificial errors, enhances the structural strength and adaptability of the device, ensures the stability of magnet performance, and simplifies the operation process.
Smart Images

Figure CN223038163U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of full inspection devices, in particular to a full inspection device for the Gauss value of magnets. Background Technique
[0002] With the development of automation technology, full inspection devices adopt automated equipment designs, such as cylinders, support rods, fixed frames, etc., to achieve automated measurement of the Gauss value of magnets. The automated equipment design improves the detection efficiency, reduces the errors of manual operations, and reduces the labor intensity of operators. The test heads installed at the bottom of the test device usually include sensors for measuring the Gauss value of magnets. These sensors can be Hall effect sensors, magnetoresistive sensors or other types of magnetic field sensors. The progress of sensor technology improves the accuracy and reliability of detection, enabling the full inspection device to provide more accurate test results.
[0003] In the prior art, the requirements for the Gauss value of magnets are very high. Whether the Gauss value is high or low can affect the performance of magnets. For example, the occurrence of weak magnetism will cause insufficient magnetic suction of products and induction failure. When delivering goods in batches, manual measurement using a Gauss meter has low efficiency and is prone to errors. Therefore, it does not meet the existing requirements, and for this reason, we propose a full inspection device for the Gauss value of magnets. Content of the Utility Model
[0004] The utility model provides a full inspection device for the Gauss value of magnets, which has the beneficial effect of improving the flexibility during equipment operation, and solves the problems mentioned in the above background technique that in the prior art, the requirements for the Gauss value of magnets are very high, whether the Gauss value is high or low can affect the performance of magnets, for example, the occurrence of weak magnetism will cause insufficient magnetic suction of products and induction failure, and when delivering goods in batches, manual measurement using a Gauss meter has low efficiency and is prone to errors.
[0005] The utility model provides the following technical solution: A full inspection device for the Gauss value of magnets includes a fixed plate and a test device. An installation plate is installed on the side of the fixed plate. A protection component is arranged in the middle of the fixed plate. A reinforcement plate is connected in the middle of the installation plate. A buffer component is arranged in the middle of the reinforcement plate. A fixed column is arranged on the side of the reinforcement plate. A stable plate is installed at the end of the fixed column. A placement plate is arranged in the middle of the stable plate. A fixed frame is installed on the side of the fixed plate. A support rod is installed on the side of the fixed frame. A cylinder is installed on the side of the support rod. A clamping plate is installed on the side of the cylinder. The test device is installed on the side of the clamping plate.
[0006] As an optional scheme of the full inspection device for the Gauss value of magnets described in the utility model, among them: A clamping plate is fixedly installed on the side of the support rod. The clamping plate is fixedly installed with the clamping board. A test head is installed at the bottom of the test device. The middle of the stable plate is snap-connected with the placement plate through a snap block.
[0007] As an alternative solution for a magnet Gauss value full inspection device according to the present utility model, wherein: the protection component includes a mounting groove opened in the middle of the fixing plate, an installation frame is installed in the middle of the mounting groove, a clamping rod is snap-connected in the middle of the installation frame, a reinforcement block is fixedly installed on one side of the installation frame, and a connecting block is hinged to the middle of the device reinforcement block through a rotating shaft.
[0008] As an alternative solution for a magnet Gauss value full inspection device according to the present utility model, wherein: a mounting block is fixedly connected to the bottom of the connecting block, the mounting block is set as an elastic block, a limiting block is fixedly installed on the side of the mounting block, a rotating rod is hinged to the side of the limiting block through a rotating shaft, and a stabilizing block is fixedly installed on the side of the installation frame through a fixed shaft on the side of the rotating rod.
[0009] As an alternative solution for a magnet Gauss value full inspection device according to the present utility model, wherein: a clamping block is fixedly installed on the other side of the installation frame, a mounting shaft is installed in the middle of the clamping block, a moving rod is hinged to the side of the mounting shaft, an extrusion frame is fixedly installed at the bottom of the mounting groove, an extrusion spring is installed in the middle of the extrusion frame, an extrusion plate is fixedly installed at the bottom of the moving rod, and the extrusion plate is fixedly connected to the extrusion spring.
[0010] As an alternative solution for a magnet Gauss value full inspection device according to the present utility model, wherein: the buffer component includes a moving frame slidably installed in the middle of the reinforcement plate, a connecting rod is fixedly connected to the side of the moving frame, a buffer cotton is sleeved on the side of the connecting rod, a buffer rod is sleeved in the middle of the connecting rod, and a support plate is connected to the side of the buffer rod.
[0011] As an alternative solution for a magnet Gauss value full inspection device according to the present utility model, wherein: an extrusion block is fixedly connected to the bottom of the support plate, the extrusion block is snap-connected to the moving frame, a top block is fixedly installed at the bottom of the moving frame, a limiting shaft is installed on the side of the top block, and a rotating rod is hinged to the side of the limiting shaft.
[0012] As an alternative solution for a magnet Gauss value full inspection device according to the present utility model, wherein: a connecting shaft is hinged to the side of the rotating rod, the connecting shaft is installed in the middle of the slider, and the slider is slidably connected to the side of the reinforcement plate.
[0013] The present utility model has the following beneficial effects:
[0014] 1. The Gaussian value full inspection device for magnets provides a strong support for the entire device through the multi-layer structure of the fixed plate, mounting plate, reinforcement plate and stabilizing plate, as well as the installation of the fixed column and support rod, ensuring the stability during the testing process. Through the setting of the protection components such as the installation groove, installation frame and reinforcement block, the structural strength of the device is increased, protecting the internal components from external impacts, thereby improving the accuracy of the device during operation. Through the setting of the engaging plate and clamping plate on the side of the support rod, and the test head installed at the bottom of the testing device, the device allows for adjustment according to different magnet sizes and shapes, improving the adaptability of the device. Through the engaging connection between the engaging block in the middle of the stabilizing plate and the placement plate, the adjustment of the placement plate becomes more flexible. Through the setting of the buffer components including the moving frame, connecting rod, buffer cotton and buffer rod, it can effectively absorb the vibrations generated during the testing process, protecting the magnet and the testing device from damage. Through the engaging connection between the extrusion block and the moving frame, and the setting of the top block and rotating rod, the buffer effect is further enhanced.
[0015] 2. The Gaussian value full inspection device for magnets can accurately measure the Gaussian value of the magnet through the setting of the test head, ensuring the accuracy of the test results. Through the setting of the extrusion frame, extrusion spring and extrusion plate, the stable contact between the test head and the magnet is ensured, reducing the measurement error. The device is designed with easy maintainability in mind, such as the setting of the rotating shaft, connecting block and stabilizing block, making the replacement and maintenance of internal components more convenient. The installation of the cylinder facilitates the automatic lifting of the testing device, simplifying the operation process. The overall structure of the device is designed compactly, saving space and suitable for use in various environments. The setting of the limit block, rotating rod and fixed shaft, as well as the application of the extrusion spring, provide overload protection for the device, thus preventing damage caused by improper operation or unexpected situations. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a three-dimensional structural schematic diagram of the present utility model.
[0017] Figure 2 It is a side view structural schematic diagram of the present utility model.
[0018] Figure 3 It is a structural schematic diagram of the protection components of the present utility model.
[0019] Figure 4 It is a structural schematic diagram of the buffer components of the present utility model.
[0020] In the figure: 110, fixed plate; 120, mounting plate; 130, reinforcing plate; 140, fixing column; 150, stabilizing plate; 160, test head; 170, test device; 180, cylinder; 190, fixing frame; 200, support rod; 210, engaging plate; 220, clamping plate; 230, engaging block; 240, placing plate; 260, mounting groove; 270, engaging rod; 280, mounting frame; 290, reinforcing block; 300, rotating shaft; 310, connecting block; 320, mounting block; 330, limiting block; 340, rotating shaft; 350, rotating rod; 360, stabilizing block; 370, fixed shaft; 380, clamping block; 390, mounting shaft; 400, moving rod; 410, extrusion frame; 430, extrusion plate; 440, extrusion spring; 450, moving frame; 460, connecting rod; 470, buffer cotton; 480, buffer rod; 490, support plate; 500, extrusion block; 510, slider; 520, rotating rod; 530, connecting shaft; 540, top block; 550, limiting shaft; 560, buffer assembly; 570, protection assembly. Specific implementation mode
[0021] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.
[0022] Embodiment 1. The purpose of this embodiment is to promote the solution of the problem that in the prior art, the requirement for the Gauss value of magnets is very high, and both high and low Gauss values can affect the performance of magnets. For example, the appearance of weak magnetism will cause insufficient magnetic attraction of products and induction failure. When delivering goods in batches, the use of a Gauss meter for manual measurement has low efficiency and is prone to errors. Please refer to Figures 1 - 4 , a full inspection device for the Gauss value of magnets, including a fixed plate 110 and a test device 170. An installation plate 120 is installed on the side of the fixed plate 110. A protection assembly 570 is arranged in the middle of the fixed plate 110. A reinforcing plate 130 is connected to the middle of the installation plate 120. A buffer assembly 560 is arranged in the middle of the reinforcing plate 130. A fixing column 140 is arranged on the side of the reinforcing plate 130. A stabilizing plate 150 is installed at the end of the fixing column 140. A placing plate 240 is arranged in the middle of the stabilizing plate 150. A fixing frame 190 is installed on the side of the fixed plate 110. A support rod 200 is installed on the side of the fixing frame 190. A cylinder 180 is installed on the side of the support rod 200. A clamping plate 220 is installed on the side of the cylinder 180. A test device 170 is installed on the side of the clamping plate 220.
[0023] A clamping plate 210 is fixedly installed on the side of the support rod 200, and the clamping plate 210 is fixedly installed with the clamping board 220. A test head 160 is installed at the bottom of the test device 170. The middle part of the stabilizing plate 150 is clamped and connected with the placing plate 240 through a clamping block 230. The protection component 570 includes an installation groove 260 opened in the middle of the fixed plate 110. An installation frame 280 is installed in the middle of the installation groove 260. A clamping rod 270 is clamped and connected in the middle of the installation frame 280. A reinforcing block 290 is fixedly installed on one side of the installation frame 280. A connecting block 310 is hinged to the middle of the device reinforcing block 290 through a rotating shaft 300.
[0024] When the device needs to be operated, since the test head 160 is installed at the bottom of the test device 170 for measuring the Gauss value of the magnet, the test head 160 contacts the magnet on the placing plate 240 through the up and down movement of the air cylinder 180 to measure the Gauss value. The buffer component 560 includes a moving frame 450, a connecting rod 460, a buffer cotton 470 and a buffer rod 480, and their function is to absorb and disperse the possible impact force generated during the test to protect the test device 170 and the magnet from damage. The design of the extrusion frame 410, the extrusion spring 440 and the extrusion plate 430 ensures the stable contact between the test head 160 and the magnet and reduces the measurement error. The air cylinder 180 is fixed on the fixed frame 190 through the support rod 200. When the gas in the air cylinder 180 is compressed or released, the air cylinder 180 will drive the support rod 200 to move up and down. The movement of the support rod 200 enables the test head 160 to contact and separate from the magnet on the placing plate 240 to complete the measurement of the Gauss value. The moving frame 450 and the top block 540 are fixed on the reinforcing plate 130. Through the setting of the limiting shaft 550 and the rotating rod 520, the stability and positioning accuracy of the moving frame 450 and the top block 540 during the test are ensured.
[0025] The function of the top block 540 is to limit the up and down movement range of the moving frame 450 to prevent excessive movement. The multi-layer structure design of the fixed plate 110, the installation plate 120, the reinforcing plate 130 and the stabilizing plate 150, as well as the installation of the fixed column 140 and the support rod 200, provide a strong support for the whole device and ensure the stability during the test. The setting of the protection component 570 and the limiting block 330 provides overload protection for the device to prevent damage caused by improper operation or accidental situations. The design of the test head 160 can accurately measure the Gauss value of the magnet to ensure the accuracy of the test results. The design of the whole device takes into account the easy maintenance, making the replacement and maintenance of the internal components more convenient.
[0026] In this embodiment: Through the multi-layer structure setting of the fixing plate 110, the mounting plate 120, the reinforcing plate 130, and the stabilizing plate 150, as well as the installation of the fixing column 140 and the support rod 200, a firm support is provided for the entire device, ensuring the stability during the testing process. Through the setting of the protection component 570, such as the installation groove 260, the installation frame 280, and the reinforcing block 290, the structural strength of the device is increased, protecting the internal components from external impacts, thereby improving the accuracy of the device during operation. Through the setting of the engaging plate 210 and the clamping plate 220 on the side of the support rod, and the test head 160 installed at the bottom of the test device 170, the device is allowed to be adjusted according to different magnet sizes and shapes, improving the adaptability of the device. Through the engaging connection between the engaging block 230 in the middle of the stabilizing plate 150 and the placing plate 240, the adjustment of the placing plate 240 is made more flexible. Through the setting of the buffer component 560, including the moving frame 450, the connecting rod 460, the buffer cotton 470, and the buffer rod 480, the vibration generated during the testing process can be effectively absorbed, protecting the magnet and the test device 170 from damage. Through the engaging connection between the extrusion block 500 and the moving frame 450, and the setting of the top block 540 and the rotating rod 520, the buffer effect is further enhanced.
[0027] Embodiment 2. This embodiment aims to promote the solution of the safety problem of the device during use. This embodiment is an improvement based on Embodiment 1. Specifically, please refer to Figures 1 - 4 , the bottom of the connecting block 310 is fixedly connected with a mounting block 320. The mounting block 320 is set as an elastic block. A limiting block 330 is fixedly installed on the side of the mounting block 320. A rotating rod 350 is hinged to the side of the limiting block 330 through a rotating shaft 340. A stabilizing block 360 is hinged to the side of the rotating rod 350 through a fixed shaft 370. The stabilizing block 360 is fixedly installed on the side of the mounting frame 280.
[0028] On the other side of the mounting frame 280, a clamping block 380 is fixedly installed. A mounting shaft 390 is installed in the middle of the clamping block 380. A moving rod 400 is hinged to the side of the mounting shaft 390. At the bottom of the installation groove 260, an extrusion frame 410 is fixedly installed. An extrusion spring 440 is installed in the middle of the extrusion frame 410. The bottom of the moving rod 400 is fixedly installed with an extrusion plate 430. The extrusion plate 430 is fixedly connected with the extrusion spring 440. The buffer component 560 includes a moving frame 450 slidably installed in the middle of the reinforcing plate 130. A connecting rod 460 is fixedly connected to the side of the moving frame 450. A buffer cotton 470 is sleeved on the side of the connecting rod 460. A buffer rod 480 is sleeved in the middle of the connecting rod 460. The side of the buffer rod 480 is connected with a support plate 490.
[0029] A pressing block 500 is fixedly connected to the bottom of the support plate 490. The pressing block 500 is engaged with the moving frame 450. A top block 540 is fixedly installed at the bottom of the moving frame 450. A limiting shaft 550 is installed on the side of the top block 540. A rotating rod 520 is hinged to the side of the limiting shaft 550. A connecting shaft 530 is hinged to the side of the rotating rod 520. The connecting shaft 530 is installed in the middle of the slider 510. The slider 510 is slidably connected to the side of the reinforcing plate 130.
[0030] In this embodiment: Through the setting of the test head 160, the Gauss value of the magnet can be accurately measured, ensuring the accuracy of the test results. Through the setting of the extrusion frame 410, the extrusion spring 440 and the extrusion plate 430, the stable contact between the test head 160 and the magnet is ensured, reducing the measurement error. The setting of the device takes into account the ease of maintenance. For example, through the setting of the rotating shaft 300, the connecting block 310 and the stabilizing block 360, the replacement and maintenance of the internal components are more convenient. The installation of the cylinder 180 facilitates the automatic lifting of the test device 170, simplifying the operation process. The overall structure of the device is designed compactly, saving space and being suitable for use in a variety of environments. The setting of the limiting block 330, the rotating rod 350 and the fixed shaft 370, as well as the application of the extrusion spring 440, provide overload protection for the device, thus preventing damage caused by improper operation or unexpected situations.
[0031] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or elements inherent to such process, method, article or device.
[0032] The above are only the preferred embodiments of the present invention. It should be pointed out that for those of ordinary skill in the art, without departing from the technical principle of the present invention, several improvements and refinements can still be made, and these improvements and refinements should also be regarded as the protection scope of the present invention.
Claims
1. A device for fully testing the Gauss value of a magnet, comprising a fixing plate (110) and a testing device (170), characterized in that: A mounting plate (120) is installed on the side of the fixing plate (110), a protection component (570) is arranged in the middle of the fixing plate (110), a reinforcement plate (130) is connected to the middle of the mounting plate (120), a buffer component (560) is arranged in the middle of the reinforcement plate (130), a fixing column (140) is arranged on the side of the reinforcement plate (130), a stabilizing plate (150) is installed at the end of the fixing column (140), a placement plate (240) is arranged in the middle of the stabilizing plate (150), a fixing frame (190) is installed on the side of the fixing plate (110), a support rod (200) is installed on the side of the fixing frame (190), a cylinder (180) is installed on the side of the support rod (200), a clamping plate (220) is installed on the side of the cylinder (180), and the test device (170) is installed on the side of the clamping plate (220).
2. A magnet Gauss value full inspection device according to claim 1, characterized in that: A clamping plate (210) is fixedly mounted on the side of the support rod (200), the clamping plate (210) is fixedly mounted with the clamping plate (220), a test head (160) is mounted on the bottom of the test device (170), and the middle of the stabilizing plate (150) is clamped and connected with the placement plate (240) via a clamping block (230).
3. A magnet Gauss value full inspection device according to claim 1, characterized in that: The protection component (570) comprises a mounting groove (260) provided in the middle of the fixing plate (110); a mounting frame (280) is mounted in the middle of the mounting groove (260); a locking rod (270) is snap-connected in the middle of the mounting frame (280); a reinforcement block (290) is fixedly mounted on one side of the mounting frame (280); and a connecting block (310) is hingedly connected in the middle of the device reinforcement block (290) via a rotating shaft (300).
4. A magnet Gauss value full inspection device according to claim 3, characterized in that: The bottom of the connecting block (310) is fixedly connected to a mounting block (320), the mounting block (320) is configured as an elastic block, a limit block (330) is fixedly installed on the side of the mounting block (320), a rotating rod (350) is hinged on the side of the limit block (330) via a rotating shaft (340), a stabilizing block (360) is hinged on the side of the rotating rod (350) via a fixed shaft (370), and the stabilizing block (360) is fixedly installed on the side of the mounting frame (280).
5. A magnet Gauss value full inspection device according to claim 4, characterized in that: A clamping block (380) is fixedly installed on the other side of the installation frame (280), a mounting shaft (390) is installed in the middle of the clamping block (380), a moving rod (400) is hinged on the side of the installation shaft (390), an extrusion frame (410) is fixedly installed on the bottom of the installation groove (260), an extrusion spring (440) is installed in the middle of the extrusion frame (410), and an extrusion plate (430) is fixedly installed on the bottom of the moving rod (400), and the extrusion plate (430) is fixedly connected to the extrusion spring (440).
6. A magnet Gauss value full inspection device according to claim 1, characterized in that: The buffer assembly (560) includes a movable frame (450) slidably mounted in the middle of the reinforcing plate (130); a connecting rod (460) is fixedly connected to the side of the movable frame (450); a buffer cotton (470) is sleeved on the side of the connecting rod (460); a buffer rod (480) is sleeved on the middle of the connecting rod (460); and a support plate (490) is connected to the side of the buffer rod (480).
7. A magnet Gauss value full inspection device according to claim 6, characterized in that: The bottom of the support plate (490) is fixedly connected with an extrusion block (500), the extrusion block (500) is snap-connected with the moving frame (450), the bottom of the moving frame (450) is fixedly installed with a top block (540), the side of the top block (540) is installed with a limiting shaft (550), and the side of the limiting shaft (550) is hinged with a rotating rod (520).
8. A magnet Gauss value full inspection device according to claim 7, characterized in that: A connecting shaft (530) is hingedly connected to the side of the rotating rod (520), and the connecting shaft (530) is installed in the middle of the sliding block (510). The sliding block (510) is slidably connected to the side of the reinforcing plate (130).