Separator for diethyl maleate

By designing the hit and flip unit of the separator for diethyl maleate, the problems of crystal collection difficulties and safety risks are solved, and efficient filtration and safe production are achieved.

CN223042192UActive Publication Date: 2025-07-01SHANDONG TONGLI NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202422063693.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-23
Publication Date
2025-07-01
Estimated Expiration
2034-08-23

AI Technical Summary

Technical Problem

Traditional filtering methods make crystals unable to be concentrated in the same place, and later collection is difficult, and there is a safety risk for operators to contact the crystals directly.

Method used

A separator for diethyl maleate is designed, including a bracket, base, mixing tank, strike unit and flip unit. The ball is driven to hit the filter net bag through gears, and combined with the cylinder flip filter net bag to achieve centralized collection of crystals, and prevent crystal adhesion through scrapers and spiral sheets, improving filtration efficiency and safety.

Benefits of technology

It realizes efficient crystal collection, reduces resource waste, improves filtration and drainage efficiency, reduces operating risks and labor costs, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of separators, and discloses a separator for diethyl maleate, which comprises a plurality of groups of supports, the tops of the supports are fixedly connected with a base, a mixing tank is arranged above the base and penetrates through the base, a rubbing unit is arranged in an inner cavity of the mixing tank, and the rubbing unit is connected with the base. A striking unit and a turnover unit are arranged at the bottom of the base; the beating unit comprises a first supporting plate fixedly connected with the bottom of the base. According to the separator for diethyl maleate, a first gear is driven to rotate, then a ball is driven to move, the surface of a filtering net bag is beaten, crystals formed after diethyl maleate is cooled are filtered, the crystals attached to the inner wall are deposited at the bottom, the crystals can be conveniently collected into a proper container, resource waste is reduced, and the practicability is high. Meanwhile, accumulation and obstruction of crystals on the filtering net bag are reduced, the filtering and draining efficiency and speed can be improved, and the production efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of separators, in particular to a separator for diethyl maleate. Background Art

[0002] Diethyl maleate is a commonly used organic solvent, and its production requires a series of reactions and separation and purification processes; in the separation process of diethyl maleate, one step is to adopt a cooling crystallization method, by cooling the filtered solution to a certain temperature, so that the diethyl maleate in it crystallizes and precipitates; then, it is separated out, which is pure diethyl maleate.

[0003] Traditionally, the separation of the solution and crystals is carried out by using a filter screen filtration method. After the filtration is completed, the filter screen is disassembled, and the crystals on the surface of the filter screen are manually extracted. However, this method not only makes it impossible for the crystals to be concentrated in the same place during filtration, making it difficult to collect later, but also the operator will directly contact the purified crystals, posing a risk of harm to the operator. Summary of the Utility Model

[0004] In view of the above-mentioned problem that the crystals cannot be concentrated in the same place during the existing filtration, the present utility model is proposed.

[0005] Therefore, the purpose of the present utility model is to provide a separator for diethyl maleate, and its purpose is to: facilitate the collection of it into a proper container and reduce resource waste.

[0006] To solve the above technical problems, the present utility model provides the following technical solution: a separator for diethyl maleate, including multiple groups of brackets, the top of the brackets is fixedly connected with a base, a mixing tank is arranged above the base, and the mixing tank penetrates through the base. A rubbing unit is arranged in the inner cavity of the mixing tank, and a striking unit and a flipping unit are arranged at the bottom of the base; the striking unit includes a first support plate fixedly connected to the bottom of the base, a second motor is arranged on one side of the first support plate, and the output end of the second motor penetrates through the first support plate and is fixedly connected with a first gear. A connecting frame is arranged on one side of the first support plate, an arc-shaped strip is fixedly connected to the surface of the connecting frame, and the arc-shaped strip slides along the teeth on the surface of the first gear. One end of the connecting frame is fixedly connected with a sphere.

[0007] As a preferred scheme of the separator for diethyl maleate of the present utility model, wherein: the connecting frame is in a Z shape, and one side of the top of the connecting frame extends to the outside of the first support plate.

[0008] As a preferred scheme of the separator for diethyl maleate of the present utility model, wherein: two second support plates are fixedly connected to the bottom of the base, and sliding grooves are formed on the surfaces of the second support plates. Two sliders are slidably connected inside the sliding grooves.

[0009] As a preferred embodiment of the separator for diethyl maleate of the present utility model, one group of the sliders is L-shaped, and a second gear is rotatably connected to the top of the slider through a fixing rod. One end of the second gear is fixedly connected to a support rod. A third motor is installed on the top of the slider, and the output end of the third motor is fixedly connected to a third gear. The second gear and the third gear are meshed with each other. The surface of the support rod is fixedly connected with a filter net pocket.

[0010] As a preferred embodiment of the separator for diethyl maleate of the present utility model, a cylinder is fixedly connected to one side of the first support plate, and the output end of the cylinder is fixedly connected to one side of the slider. The second support plate is perpendicular to the first support plate.

[0011] As a preferred embodiment of the separator for diethyl maleate of the present utility model, the rubbing unit includes a first motor arranged on the top of the mixing tank. The output end of the first motor is fixedly connected to a rotating rod, and a plurality of groups of support units are circumferentially arranged on the surface of the rotating rod. Two scraping plates are arranged on one side of the support unit. A spiral blade is sleeved at the bottom of the rotating rod.

[0012] As a preferred embodiment of the separator for diethyl maleate of the present utility model, the support unit includes a support column fixedly connected to the rotating rod. A sleeve is sleeved on the surface of the support column, and a spring is arranged inside the sleeve.

[0013] As a preferred embodiment of the separator for diethyl maleate of the present utility model, one end of the spring is fixedly connected to the bottom of the inner cavity of the sleeve, the other end of the spring is fixedly connected to the surface of the support column, and one side of the spring is fixedly connected to the scraping plate.

[0014] The beneficial effects of the present utility model:

[0015] 1. In the present utility model, by driving the first gear to rotate, the sphere is driven to move, and the surface of the filter net pocket is struck. By allowing the crystals formed after the cooling of diethyl maleate to pass through the filter and the crystals deposited on the inner wall to accumulate at the bottom, it is convenient to collect them into a suitable container, reducing resource waste. At the same time, the accumulation and obstruction of crystals on the filter net pocket are reduced, which can improve the efficiency and speed of filtration and water drainage, and improve production efficiency.

[0016] 2. In the present utility model, by starting the cylinder, the filter net pocket is driven to turn over, avoiding direct contact between diethyl maleate and the human body, reducing the work risk of the operator, and at the same time reducing the labor cost and improving production efficiency.

[0017] 3. In this utility model, by starting the first motor, the scraper is driven to scrape along the inner wall surface of the mixing tank, preventing crystals from easily adhering to the inner wall of the mixing tank. Scraping the inner wall of the mixing tank can improve the mixing efficiency and quality, and reduce the waste of crystals. At the same time, due to the elastic effect of the spring, the spring closely adheres to the inner wall of the mixing tank, avoiding wear of the spring after long-term operation and preventing gaps from occurring in the contact with the inner wall, which would reduce the effect of scraping the crystals. At the same time, the spiral blade rotates to avoid the blockage phenomenon of the liquid flowing downward inside the mixing tank. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions of the embodiments of this utility model, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the following drawings are only some embodiments of this utility model. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings. Among them:

[0019] Figure 1 It is a schematic diagram of the overall structure of the separator for diethyl maleate of this utility model.

[0020] Figure 2 It is a schematic diagram of a partial structure of the separator for diethyl maleate of this utility model.

[0021] Figure 3 It is a schematic diagram of the overall structure of the hitting unit of the separator for diethyl maleate of this utility model.

[0022] Figure 4 It is a schematic diagram of a partial structure of the flipping unit of the separator for diethyl maleate of this utility model.

[0023] Figure 5 It is a schematic diagram of the internal structure of the mixing tank of the separator for diethyl maleate of this utility model.

[0024] Figure 6 It is a cross-sectional view of the support unit of the separator for diethyl maleate of this utility model.

[0025] Description of the reference numerals:

[0026] 1. Bracket; 2. Base; 3. Mixing tank; 4. Scraping unit; 41. First motor; 42. Support unit; 421. Support column; 422. Sleeve; 423. Spring; 43. Scraper; 44. Spiral blade; 5. Hitting unit; 51. First support plate; 52. Second motor; 53. First gear; 54. Arc-shaped strip; 55. Connecting frame; 56. Sphere; 6. Flipping unit; 61. Second support plate; 62. Chute; 63. Slide block; 64. Second gear; 65. Support rod; 66. Third motor; 67. Third gear; 68. Cylinder; 69. Filter net bag. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0027] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.

[0028] Example 1

[0029] Reference Figures 1 - 4 , which is the first embodiment of the utility model, provides a separator for diethyl maleate, the separator for diethyl maleate includes a plurality of brackets 1, the top of the bracket 1 is fixedly connected with a base 2, a mixing tank 3 is arranged above the base 2, and the mixing tank 3 passes through the base 2, a scratching unit 4 is arranged in the inner cavity of the mixing tank 3, and a striking unit 5 and a flipping unit 6 are arranged at the bottom of the base 2; the striking unit 5 includes a support plate 1 51 fixedly connected to the bottom of the base 2, a motor 2 52 is arranged on one side of the support plate 1 51, and the output end of the motor 2 52 passes through the support plate 1 51 and is fixedly connected with a gear 1 53, a connecting frame 55 is arranged on one side of the support plate 1 51, an arc strip 54 is fixedly connected to the surface of the connecting frame 55, and the arc strip 54 slides along the serrations on the surface of the gear 1 53, and a ball 56 is fixedly connected to one end of the connecting frame 55.

[0030] The ball 56 is made of phenolic resin, which is a synthetic material with extremely high strength and rigidity, as well as excellent wear resistance. This material can quickly restore its shape after being impacted and maintain striking accuracy. In the initial state, the ball 56 is in a vertical downward state. After starting the motor 52, the ball 56 is driven to rotate. Due to the obstruction of the filter net bag 69, the ball 56 is struck at the same point.

[0031] The connecting frame 55 is Z-shaped, and one side of the top of the connecting frame 55 extends to the outside of the support plate 51; two groups of support plates 61 are fixedly connected to the bottom of the base 2, and a slide groove 62 is provided on the surface of the support plate 61, and two groups of sliders 63 are slidably connected inside the slide groove 62; one group of sliders 63 is L-shaped, and the top of the slider 63 is rotatably connected to a gear 2 64 through a fixed rod, one end of the gear 2 64 is fixedly connected to a support rod 65, a motor 3 66 is installed on the top of the slider 63, and the output end of the motor 3 66 is fixedly connected to a gear 3 67, and the gear 2 64 and the gear 3 67 are meshed, and a filter net bag 69 is fixedly connected to the surface of the support rod 65; a cylinder 68 is fixedly connected to one side of the support plate 51, and the output end of the cylinder 68 is fixedly connected to one side of the slider 63, and the support plate 2 61 and the support plate 1 51 are perpendicular.

[0032] During use, pour diethyl maleate into the inlet of the mixing tank 3. After cooling and crystallization, open the valve at the bottom outlet of the mixing tank 3 to pour the liquid and crystals inside the mixing tank 3 into the inside of the filter net bag 69. After filtering through the filter net bag 69, drain the liquid into one of the cavities at the bottom of the base 2. While pouring and filtering the liquid, start the second motor 52 to drive the first gear 53 to rotate, and at the same time drive the arc-shaped strip 54 to move along the sawteeth on the surface of the first gear 53. Since the connecting frame 55 is fixedly connected to the arc-shaped strip 54, the sphere 56 is driven to move accordingly, hitting the surface of the filter net bag 69, and hitting the side surface of the filter net bag 69 while filtering, so that the crystals on the side wall of the filter net bag 69 fall to the bottom of the filter net bag 69.

[0033] After all the crystals on the side wall fall to the bottom of the filter net bag 69 through the hitting of the sphere 56, start the cylinder 68 to drive the slider 63 to slide inside the chute 62 until the filter net bag 69 is placed above another group of cavities. Then start the third motor 66 to drive the third gear 67 to rotate, driving the second gear 64 to rotate drivenly, so as to drive the support rod 65 and the filter net bag 69 to rotate. The flipping of the filter net bag 69 causes the crystals inside the filter net bag 69 to fall into this cavity, completing the collection work.

[0034] Embodiment 2

[0035] Refer to Figures 1 - 6 , which is the second embodiment of the present utility model. The difference between this embodiment and the first embodiment is that the scraping unit 4 includes a first motor 41 arranged on the top of the mixing tank 3. The output end of the first motor 41 is fixedly connected with a rotating rod, and a plurality of groups of support units 42 are circumferentially arranged on the surface of the rotating rod. Two groups of scraping plates 43 are arranged on one side of the support unit 42, and a spiral blade 44 is sleeved at the bottom of the rotating rod.

[0036] The support unit 42 includes a support column 421 fixedly connected to the rotating rod. A sleeve 422 is sleeved on the surface of the support column 421, and a spring 423 is arranged inside the sleeve 422; one end of the spring 423 is fixedly connected to the bottom of the inner cavity of the sleeve 422, the other end of the spring 423 is fixedly connected to the surface of the support column 421, and one side of the spring 423 is fixedly connected to the scraping plate 43.

[0037] During use, start the first motor 41 to drive the scraping plate 43 to scrape along the inner wall surface of the mixing tank 3. Due to the elastic action of the spring 423, the spring 423 is closely attached to the inner wall of the mixing tank 3, and at the same time drive the sleeve 422 to slide on the surface of the support column 421, scraping the crystals on the inner wall of the mixing tank 3 to the outlet of the mixing tank 3. When the first motor 41 rotates, it drives the spiral blade 44 to rotate at the same time, preventing blockage at the outlet and ensuring that the liquid and crystals can be discharged.

[0038] The remaining structures are the same as those in Embodiment 1.

[0039] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit them. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be modified or equivalently replaced without departing from the spirit and scope of the technical solutions of the present invention, and all of them should be covered by the scope of the claims of the present invention.

Claims

1. A separator for diethyl maleate, comprising a plurality of brackets (1), the top of each bracket (1) being fixedly connected to a base (2), a mixing tank (3) being arranged above the base (2), and the mixing tank (3) passing through the base (2), characterized in that: The inner cavity of the mixing tank (3) is provided with a scraping unit (4), and the bottom of the base (2) is provided with a striking unit (5) and a turning unit (6); The striking unit (5) comprises a support plate 1 (51) fixedly connected to the bottom of the base (2); a motor 2 (52) is arranged on one side of the support plate 1 (51); an output end of the motor 2 (52) passes through the support plate 1 (51) and is fixedly connected to a gear 1 (53); a connecting frame (55) is arranged on one side of the support plate 1 (51); a curved strip (54) is fixedly connected to the surface of the connecting frame (55); the curved strip (54) slides along the saw teeth on the surface of the gear 1 (53); and a ball (56) is fixedly connected to one end of the connecting frame (55).

2. The separator for diethyl maleate according to claim 1, characterized in that: The connecting frame (55) is in a Z shape, and one side of the top of the connecting frame (55) extends to the outside of the first supporting plate (51).

3. The separator for diethyl maleate according to claim 2, characterized in that: Two sets of supporting plates (61) are fixedly connected to the bottom of the base (2), and a sliding groove (62) is provided on the surface of the supporting plate (61), and two sets of sliding blocks (63) are slidably connected inside the sliding groove (62).

4. The separator for diethyl maleate according to claim 3, characterized in that: One group of the sliders (63) is L-shaped, and the top of the slider (63) is rotatably connected to a gear 2 (64) via a fixed rod, one end of the gear 2 (64) is fixedly connected to a support rod (65), a motor 3 (66) is installed on the top of the slider (63), and the output end of the motor 3 (66) is fixedly connected to a gear 3 (67), and the gear 2 (64) and the gear 3 (67) are meshed, and a filter net bag (69) is fixedly connected to the surface of the support rod (65).

5. The separator for diethyl maleate according to claim 4, characterized in that: A cylinder (68) is fixedly connected to one side of the support plate 1 (51), and an output end of the cylinder (68) is fixedly connected to one side of a slider (63), and the support plate 2 (61) is perpendicular to the support plate 1 (51).

6. The separator for diethyl maleate according to claim 5, characterized in that: The scraping unit (4) comprises a motor 1 (41) arranged on the top of the mixing tank (3), the output end of the motor 1 (41) being fixedly connected to a rotating rod, and a plurality of groups of supporting units (42) being arranged in a circular array on the surface of the rotating rod, two groups of scrapers (43) being arranged on one side of the supporting unit (42), and a spiral sheet (44) being sleeved on the bottom of the rotating rod.

7. The separator for diethyl maleate according to claim 6, characterized in that: The support unit (42) comprises a support column (421) fixedly connected to a rotating lever, a sleeve (422) being sleeved on the surface of the support column (421), and a spring (423) being arranged inside the sleeve (422).

8. The separator for diethyl maleate according to claim 7, characterized in that: One end of the spring (423) is fixedly connected to the bottom of the inner cavity of the sleeve (422), the other end of the spring (423) is fixedly connected to the surface of the support column (421), and one side of the spring (423) is fixedly connected to the scraper (43).