Batching device for compound fertilizer production
By designing a compound fertilizer production batching device containing belt conveyor and storage unit, the problem of high cost of high-precision batching scales is solved, and the quantitative measurement and accurate conveying of raw materials are achieved, reducing the company's expenditure and maintenance difficulties.
Patent Information
- Application Number
- CN202422255687.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-14
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-09-14
AI Technical Summary
Among the existing compound fertilizer production batching devices, high-precision batching scales are priced at a higher price, which increases the initial investment cost of the company, and regular calibration and maintenance increases expenditure, affecting production progress.
A compound fertilizer production batching device is designed, including a belt conveyor and N-group storage units. Each storage unit includes a linear drive component, a support cylinder, a measuring bucket and a silo. The quantitative measurement and transportation of raw materials are achieved through an electric discharge valve and a scraper.
The device ensures that the raw material volume meets the ingredients requirements of compound fertilizer production through different volumes of volume buckets and precise raw material transportation, improves the measurement accuracy, and reduces the company's expenditure and maintenance difficulty.
Smart Images

Figure CN223042647U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of compound fertilizer production, and particularly relates to a batching device for compound fertilizer production. Background Technique
[0002] Batching is one of the important steps in the production process of compound fertilizers. It mainly measures various raw materials according to proportions, and then conveys and mixes the measured raw materials to meet the formula requirements of compound fertilizers.
[0003] At present, the batching device for compound fertilizer production usually uses a batching scale for measurement. Although the batching scale can accurately measure the quality of various raw materials, high-precision batching scales are usually expensive, increasing the initial investment cost of enterprises. And regular calibration and maintenance not only increase expenses but also affect the production progress.
[0004] Therefore, we propose a batching device for compound fertilizer production to solve the above problems. Content of the Utility Model
[0005] Aiming at the problem that the batching device for compound fertilizer production usually uses a batching scale for measurement at present, but high-precision batching scales are usually expensive, increasing the initial investment cost of enterprises, and regular calibration and maintenance not only increase expenses but also affect the production progress, the utility model provides a batching device for compound fertilizer production.
[0006] The solution adopted by the utility model to solve its technical problems is: a batching device for compound fertilizer production, including a belt conveyor for conveying raw materials and N groups of storage units. The N groups of storage units are arranged on one side of the belt conveyor in sequence from front to back.
[0007] The storage unit includes a linear driving component, a support cylinder, a hopper, and a bin for storing raw materials. An electric discharge valve I is installed at the bottom discharge port of the bin.
[0008] The support cylinder is installed at the bottom of the bin, and a notch is opened on the side of the support cylinder corresponding to the belt conveyor.
[0009] The hopper is arranged below the electric discharge valve I and corresponds to the notch. An electric discharge valve II is installed at the bottom of the hopper.
[0010] A scraper is arranged at the top of the hopper. The scraper is installed at the bottom of the electric discharge valve I and is used to scrape the raw materials protruding from the hopper.
[0011] The linear driving component is installed on the support cylinder and is connected to the hopper for driving the hopper to move horizontally.
[0012] The N hoppers have different volumes and are used to respectively receive and store the quantitative raw materials from the bin.
[0013] Preferably, a material guiding plate is installed at the inner bottom of the support cylinder.
[0014] Preferably, a material cleaning opening is formed at the bottom of the support cylinder, and an openable and closable material door is installed in the material cleaning opening.
[0015] Preferably, the linear driving component is an electric push rod installed on the outer side surface of the support cylinder, and the telescopic end of the electric push rod passes through the cylinder wall of the support cylinder and is connected to the hopper.
[0016] Preferably, at least one guide rod is further included. One end of the guide rod is fixedly connected to the inner side surface of the support cylinder, and the other end extends out of the notch. A connecting sleeve is sleeved on the guide rod, and the connecting sleeve is fixedly installed on the side surface of the hopper.
[0017] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0018] 1. By arranging hoppers with different volumes below each bin, the volume of each hopper is designed according to the preset raw material distribution ratio to ensure that the amount of raw materials received by each hopper meets the specific compound fertilizer production batching requirements. After each hopper is filled with raw materials, the scraper will scrape off the raw materials protruding from the hopper, further improving the metering accuracy of the hopper. The device has a simple structure, reduces the expenditure of the enterprise, and lowers the maintenance difficulty.
[0019] 2. By controlling the elongation of the electric push rod, the hopper slowly moves towards the notch. At the same time, during the movement of the hopper, the scraper scrapes off the raw materials protruding from the hopper, so that the amount of raw materials received by the hopper meets the specific production ratio requirements. By moving the hopper above the belt conveyor and opening the second electric discharge valve, the raw materials in the hopper fall onto the belt conveyor, facilitating the belt conveyor to convey the raw materials. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 is the front view structural schematic diagram of the present utility model;
[0021] Figure 2 is the front view sectional structural schematic diagram of the present utility model;
[0022] Figure 3 is the left view structural schematic diagram of the present utility model;
[0023] Figure 4 is the present utility model Figure 2 magnified structural schematic diagram at A in.
[0024] In the figure: 1 bin, 11 first electric discharge valve, 2 support cylinder, 21 material door, 22 notch, 3 hopper, 31 second electric discharge valve, 4 material guiding plate, 5 belt conveyor, 6 electric push rod, 71 guide rod, 72 connecting sleeve, 8 scraper. Detailed implementation mode
[0025] The present utility model will be further described below in conjunction with the drawings and embodiments.
[0026] Please refer to Figures 1-4 , the present utility model provides a technical solution for a batching device for compound fertilizer production:
[0027] Embodiment 1:
[0028] According to Figures 1-4 As shown, it includes a belt conveyor 5 for conveying raw materials and N groups of storage units. In this embodiment, the number of storage units is four groups, and the four groups of storage units are sequentially arranged on one side of the belt conveyor 5 from front to back.
[0029] The storage unit includes a linear drive component, a support cylinder 2, a hopper 3, and a bin 1 for storing raw materials. An electric discharge valve 11 is installed at the bottom discharge port of the bin 1. By opening the electric discharge valve 11, the raw materials in the bin 1 are discharged through the electric discharge valve 11.
[0030] The support cylinder 2 is installed at the bottom of the bin 1 to support the bin 1. A notch 22 is provided on the side of the support cylinder 2 corresponding to the belt conveyor 5.
[0031] The hopper 3 is arranged below the electric discharge valve 11 and corresponds to the notch 22. An electric discharge valve 31 is installed at the bottom of the hopper 3. By opening the electric discharge valve 31, the raw materials in the hopper 3 are discharged through the electric discharge valve 31.
[0032] A scraper 8 is arranged at the top of the hopper 3. The scraper 8 is installed at the bottom of the electric discharge valve 11 and is used to scrape the raw materials protruding from the hopper 3 so that the amount of raw materials received by the hopper 3 meets the specific production ratio requirements.
[0033] The linear drive component is an electric push rod 6 installed on the outer side of the support cylinder 2. The telescopic end of the electric push rod 6 passes through the wall of the support cylinder 2 and is connected to the hopper 3. By controlling the elongation of the electric push rod 6, the hopper 3 is driven to move horizontally so that the hopper 3 corresponds to the electric discharge valve 11 or the belt conveyor 5.
[0034] The volumes of the four hoppers 3 are designed according to the preset raw material distribution ratio. Therefore, the volumes of the four hoppers 3 are different. The four hoppers 3 are used to respectively receive and store the quantitative raw materials from the bin 1 to ensure that the amount of raw materials received by each hopper 3 meets the specific production requirements.
[0035] It also includes at least one guide rod 71, one end of which is fixedly connected to the inner side surface of the support tube 2, and the other end thereof extends out of the slot 22. A connecting sleeve 72 is sleeved on the guide rod 71, and the connecting sleeve 72 is fixedly installed on the side surface of the measuring bucket 3. By arranging the guide rod 71 and the connecting sleeve 72, the stability of the measuring bucket 3 during the movement is improved.
[0036] When used specifically, the utility model is a batching device for compound fertilizer production. First, each silo 1 is filled with various raw materials;
[0037] During production, each electric discharge valve 11 is opened to allow the raw materials in each silo 1 to fall into each measuring hopper 3 respectively;
[0038] After the measuring bucket 3 is filled with raw materials, the corresponding electric discharge valve 11 is closed, and the corresponding electric push rod 6 is controlled to extend, so that the measuring bucket 3 slowly moves toward the direction of the notch 22. At the same time, during the movement of the measuring bucket 3, the scraper 8 scrapes off the raw materials protruding from the measuring bucket 3, so that the amount of raw materials received by the measuring bucket 3 meets the specific production ratio requirements;
[0039] When the measuring bucket 3 moves to the top of the belt conveyor 5, the electric discharge valve 2 31 is opened to make the raw materials in the measuring bucket 3 fall onto the belt conveyor 5, and the belt conveyor 5 transports the raw materials;
[0040] After the final unloading is completed, the electric unloading valve 2 31 is closed, and the corresponding electric push rod 6 is controlled to retract, so that the measuring bucket 3 is reset and corresponds to the electric unloading valve 11.
[0041] Embodiment 2:
[0042] On the basis of the first embodiment, Figure 2 As shown, a material guide plate 4 is installed at the bottom of the support cylinder 2, and a material cleaning port is opened at the bottom of the support cylinder 2. An openable and closable material door 21 is installed in the material cleaning port. By opening the material door 21, the raw materials stored in the support cylinder 2 can be discharged through the material cleaning port, so that the raw materials can be collected and used.
Claims
1. A batching device for compound fertilizer production, characterized in that: It includes a belt conveyor for conveying raw materials and N groups of material storage units, which are arranged on one side of the belt conveyor in sequence from front to back. The material storage unit includes a linear drive component, a support cylinder, a measuring bucket and a silo for storing raw materials, and an electric discharge valve 1 is installed at the bottom discharge port of the silo; The support cylinder is installed at the bottom of the silo, and a slot is provided on one side of the support cylinder corresponding to the belt conveyor; The measuring hopper is arranged below the electric discharge valve 1 and corresponds to the notch, and the electric discharge valve 2 is installed at the bottom of the measuring hopper; A scraper is provided on the top of the measuring hopper, and the scraper is installed at the bottom of the electric discharge valve 1 to scrape the raw materials protruding from the measuring hopper; The linear drive component is installed on the support cylinder and connected to the measuring bucket to drive the measuring bucket to move horizontally; The N measuring buckets have different volumes and are used to respectively receive and store quantitative raw materials from the silo.
2. The compounding device for compound fertilizer production according to claim 1, characterized in that: A material guide plate is installed at the bottom of the support cylinder.
3. The compounding device for compound fertilizer production according to claim 2, characterized in that: A material clearing port is provided at the bottom of the support cylinder, and an openable and closable material door is installed in the material clearing port.
4. The compounding device for compound fertilizer production according to claim 1, characterized in that: The linear drive component is an electric push rod installed on the outer side of the support tube, and the telescopic end of the electric push rod passes through the tube wall of the support tube and is connected to the measuring bucket.
5. The compounding device for compound fertilizer production according to claim 4, characterized in that: It also includes at least one guide rod, one end of which is fixedly connected to the inner side of the support tube, and the other end of which extends out of a slot. A connecting sleeve is sleeved on the guide rod, and the connecting sleeve is fixedly installed on the side of the measuring bucket.