Multi-stage ore crushing device
By introducing multi-stage crushing rollers and filter cartridge structures into the ore crushing device, the problem of low efficiency of traditional single-stage crushers is solved, and efficient multi-stage crushing and filtration is achieved, improving the crushing effect and practicality.
Patent Information
- Application Number
- CN202421772278.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-25
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-07-25
AI Technical Summary
Traditional single-stage crushers cannot meet the needs of modern industrial production for high efficiency, energy saving and environmental protection, and the filtering components in ore crushing are not installed, resulting in some large-grained ore that are not completely crushed directly from the discharge port, reducing the crushing effect and practicality of the device.
A multi-stage ore crushing device is designed, including four sets of first-stage crushing rollers and two sets of second-stage crushing rollers, as well as a crushing assembly that drives the rotation of first-stage and second-stage crushing rollers, and is equipped with a crushing filter cartridge and a filter assembly that drives the rotation of filter cartridges to realize multi-stage crushing and filtration functions.
The multi-level crushing effect of ore is achieved, and the practicality of the crushing device is improved, ensuring that large-grain ore that has not been completely broken is re-entered into the first-level crushing roller for crushing, which improves the crushing effect and overall practicality.
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Figure CN223042852U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ore crushing, in particular to a multi-stage ore crushing device. Background Technique
[0002] Ore materials are essential materials in the construction field. With the development of science and technology, the requirements for stone materials are getting higher and higher. Most of these stone materials need to be crushed before use, and at this time, a crushing device is required. The Chinese crushing and grinding equipment industry has fully developed into a highly competitive industry.
[0003] In the mineral processing and metal extraction industries, ore crushing is an important pretreatment step. By crushing large pieces of ore into smaller particles, the efficiency of the subsequent ore dressing process can be improved, and valuable components in the ore that are difficult to extract can be released. However, traditional single-stage crushers often cannot meet the requirements of modern industrial production for high efficiency, energy conservation, and environmental protection. Therefore, multi-stage crushing devices have emerged.
[0004] Chinese Patent (authorization announcement number: CN 211099494 U, authorization announcement date: July 28, 2020) proposed a multi-stage ore crushing device for mine development. Through the coordinated use of a first motor, a first pulley, a second pulley, a first belt, a rotating shaft, a first crushing gear, a driving wheel, a first crushing box, a stirring shaft, a second motor, a second crushing gear, a second crushing box, a second belt, and a driven wheel, it solves the problem that when the existing crushing device is in use, since most of them are single-axis movements to crush the ore, the crushing effect is poor, and secondary crushing is often required, improving the practicability of the device and the working efficiency of the user, and facilitating the use of the user.
[0005] When the above device performs multi-stage crushing on ore, due to the lack of a filtering component in ore crushing, some large particles of ore that are not completely crushed directly discharge from the discharge port, reducing the crushing effect and practicability of the device. To improve the crushing effect and practicability of the multi-stage ore crushing device, we propose a multi-stage ore crushing device. Content of the Utility Model
[0006] Aiming at the deficiencies of the prior art, the utility model provides a multi-stage ore crushing device. By setting four groups of primary crushing rollers and two groups of secondary crushing rollers, as well as a crushing component for driving the primary crushing rollers and secondary crushing rollers to rotate, the multi-stage crushing effect of the ore crushing device is achieved. By setting a crushing filter cylinder and a filtering component for driving the crushing filter cylinder to rotate, the large particles of ore that are not completely crushed are rotated by the crushing filter cylinder and fall back into the primary crushing rollers for crushing, improving the crushing effect and practicability of the device, thus solving the problems in the background.
[0007] To achieve the above object, the utility model is realized through the following technical solutions: A multi-stage ore crushing device includes a box body. An inlet and an outlet are respectively and fixedly installed on the left side and the bottom of the box body. A crushing and filtering cylinder and a primary crushing roller are rotatably installed inside the box body. There are four groups of the primary crushing rollers, and the primary crushing rollers are arranged inside the crushing and filtering cylinder. A secondary crushing chamber is arranged below the crushing and filtering cylinder. Two secondary crushing rollers are rotatably installed inside the secondary crushing chamber. A crushing component for driving the primary crushing rollers and the secondary crushing rollers to rotate is installed on the box body, and a filtering component for driving the crushing and filtering cylinder to rotate is installed on the box body.
[0008] Preferably, the crushing component includes an installation cover. A first rotating rod is rotatably installed on the right side of the box body. A first gear and a seventh bevel gear are fixedly sleeved on the first rotating rod. The right ends of the four groups of primary crushing rollers all penetrate through the box body and extend out of the box body. The right ends of two of the primary crushing rollers are fixedly connected with second gears, and the right ends of the other two primary crushing rollers are fixedly connected with fourth bevel gears. The two second gears are both meshed with the first gear, and a first bevel gear is fixedly connected to the right side of the second gear. Two first mounting plates are fixedly installed on the right side of the box body, and the two first mounting plates are respectively arranged on the upper and lower sides of the first gear. A third rotating rod is rotatably penetrated through the first mounting plate. Second bevel gears and third bevel gears are respectively fixedly connected to both ends of the third rotating rod. The second bevel gear is meshed with the first bevel gear, and the third bevel gear is meshed with the fourth bevel gear.
[0009] Preferably, the right ends of the two secondary crushing rollers penetrate through the box body and are both fixedly connected with disk gears, and the two disk gears are meshed with each other. A first belt pulley is fixedly connected to the right side of the rear disk gear. A second belt pulley is fixedly sleeved on the first rotating rod. A second belt is tensioned and sleeved between the first belt pulley and the second belt pulley.
[0010] Preferably, the right end of the first rotating rod penetrates through the installation cover and is fixedly connected with a driven belt pulley. A driving motor is arranged on the right side of the box body. The output end of the driving motor is fixedly connected with a driving belt pulley. A first belt is tensioned and sleeved between the driving belt pulley and the driven belt pulley.
[0011] Preferably, the filtering component includes a fourth rotating rod. The fourth rotating rod is rotatably penetrated through the box body. A sixth bevel gear is fixedly connected to the right end of the fourth rotating rod. A second mounting plate is arranged between the fourth rotating rod and the first rotating rod. A second rotating rod is rotatably penetrated through the second mounting plate. Fifth bevel gears are fixedly connected to both ends of the second rotating rod. One of the fifth bevel gears is meshed with the sixth bevel gear, and the other fifth bevel gear is meshed with the seventh bevel gear.
[0012] Preferably, the left end of the fourth rotating rod is fixedly connected with a third gear, and the right outer wall of the crushing and filtering cylinder is fixedly connected with a toothed ring, and the third gear meshes with the toothed ring.
[0013] Preferably, bearings are rotatably connected to the left and right sides of the inner wall of the crushing and filtering cylinder, and the two groups of bearings are respectively fixedly installed on the left and right sides inside the box body.
[0014] Preferably, a plurality of scraping plates are fixedly connected to the inner wall of the crushing and filtering cylinder.
[0015] Beneficial effects
[0016] The utility model provides a multi-stage ore crushing device. Compared with the prior art, the following beneficial effects are achieved:
[0017] 1. For the multi-stage ore crushing device, by setting four groups of primary crushing rolls and two groups of secondary crushing rolls, as well as a crushing assembly for driving the primary crushing rolls and the secondary crushing rolls to rotate, the multi-stage crushing effect of the ore crushing device is realized.
[0018] 2. For the multi-stage ore crushing device, by setting a crushing and filtering cylinder and a filtering assembly for driving the crushing and filtering cylinder to rotate, the large-particle ore that is not completely crushed is rotated by the crushing and filtering cylinder and falls back into the primary crushing roll for crushing, improving the crushing effect and practicability of the device. Description of the drawings
[0019] Figure 1 is a front view structural schematic diagram of the main body of the utility model;
[0020] Figure 2 is a side view structural schematic diagram of the main body of the utility model;
[0021] Figure 3 is a front view cross-sectional structural schematic diagram of the utility model;
[0022] Figure 4 is a structural schematic diagram of the crushing assembly and the filtering assembly of the utility model;
[0023] Figure 5 is the utility model Figure 2 structural enlarged schematic diagram at position A;
[0024] Figure 6 is the utility model Figure 3 structural enlarged schematic diagram at position B;
[0025] Figure 7 is the utility model Figure 4 structural enlarged schematic diagram at position C;
[0026] In the figure: 1. Box body; 2. Feeding port; 3. Installation cover; 4. Driving motor; 5. First belt; 6. Second belt; 7. Disk gear; 8. Discharging port; 9. Secondary crushing bin; 10. Crushing filter cylinder; 11. Primary crushing roller; 12. Scraping plate; 13. Secondary crushing roller; 14. First gear; 15. Second gear; 16. First bevel gear; 17. Second bevel gear; 18. First mounting plate; 19. Third bevel gear; 20. Fourth bevel gear; 21. Second mounting plate; 22. Fifth bevel gear; 23. Sixth bevel gear; 24. Tooth ring; 25. Bearing; 26. Third gear; 27. First rotating rod; 28. Seventh bevel gear; 29. Second rotating rod; 30. Third rotating rod; 31. Fourth rotating rod. Specific implementation mode
[0027] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.
[0028] Please refer to Figure 1-7 , the present invention provides a technical solution: a multi-stage ore crushing device, including a box body 1, a feeding port 2 and a discharging port 8 are respectively fixedly installed on the left side and the bottom of the box body 1, a crushing filter cylinder 10 and a primary crushing roller 11 are rotatably installed inside the box body 1, four groups of primary crushing rollers 11 are provided, and the primary crushing rollers 11 are arranged inside the crushing filter cylinder 10, a secondary crushing bin 9 is arranged below the crushing filter cylinder 10, two secondary crushing rollers 13 are rotatably installed inside the secondary crushing bin 9, a crushing assembly for driving the primary crushing roller 11 and the secondary crushing roller 13 to rotate is installed on the box body 1, and a filtering assembly for driving the crushing filter cylinder 10 to rotate is installed on the box body 1.
[0029] When the device is in use, the feeding port 2 starts to feed materials, the primary crushing roller 11 and the secondary crushing roller 13 are driven to rotate by the crushing assembly to crush the ore, realizing the multi-stage crushing effect of the ore crushing device. At the same time, the filtering assembly starts to drive the crushing filter cylinder 10 to rotate, and the large-particle ore that is not completely crushed falls back into the primary crushing roller 11 for crushing, improving the crushing effect and practicability of the device. Finally, the crushed ore particles are discharged from the discharging port 8.
[0030] The crushing assembly includes a mounting cover 3. A first rotating rod 27 is rotatably mounted on the right side of the box body 1. A first gear 14 and a seventh bevel gear 28 are fixedly sleeved on the first rotating rod 27. The right ends of four groups of primary crushing rollers 11 all penetrate through the box body 1 and extend to the outside of the box body 1. The right ends of two of the primary crushing rollers 11 are fixedly connected with second gears 15, and the right ends of the other two primary crushing rollers 11 are fixedly connected with fourth bevel gears 20. The two second gears 15 are both meshed with the first gear 14, and a first bevel gear 16 is fixedly connected to the right side of the second gear 15. Two first mounting plates 18 are fixedly mounted on the right side of the box body 1, and the two first mounting plates 18 are respectively arranged on the upper and lower sides of the first gear 14. A third rotating rod 30 is rotatably penetrated through the first mounting plate 18. A second bevel gear 17 and a third bevel gear 19 are respectively fixedly connected to both ends of the third rotating rod 30. The second bevel gear 17 is meshed with the first bevel gear 16, and the third bevel gear 19 is meshed with the fourth bevel gear 20.
[0031] The right ends of two groups of secondary crushing rollers 13 penetrate through the box body 1 and are both fixedly connected with disk gears 7, and the two disk gears 7 are meshed with each other. A first pulley is fixedly connected to the right side of the rear disk gear 7. A second pulley is fixedly sleeved on the first rotating rod 27. A second belt 6 is tensionedly sleeved between the first pulley and the second pulley.
[0032] The right end of the first rotating rod 27 penetrates through the mounting cover 3 and is fixedly connected with a driven pulley. A driving motor 4 is arranged on the right side of the box body 1. The output end of the driving motor 4 is fixedly connected with a driving pulley. A first belt 5 is tensionedly sleeved between the driving pulley and the driven pulley.
[0033] When the crushing assembly is in use, start the driving motor 4. Since the driven pulley fixedly connected to the right end of the first rotating rod 27 and the driving pulley fixedly connected to the output end of the driving motor 4 are tensionedly sleeved by the first belt 5, the first rotating rod 27 is driven to rotate. Since the first gear 14 fixedly sleeved on the first rotating rod 27 is meshed with the second gears 15 fixedly connected to the right ends of two of the primary crushing rollers 11, two of the primary crushing rollers 11 are driven to rotate. Since the fourth bevel gears 20 fixedly connected to the right ends of the other two primary crushing rollers 11 and the first bevel gears 16 fixedly connected to the right sides of the second gears 15 are respectively meshed with the second bevel gear 19 and the third bevel gear 17 fixedly connected to both ends of the third rotating rod 30, the other two primary crushing rollers 11 are driven to rotate. The rotation directions of the four primary crushing rollers 11 are opposite to each other in pairs. The second pulley fixedly sleeved on the first rotating rod 27 and the first pulley fixedly connected to the disk gear 7 fixedly connected to the right end of the rear secondary crushing roller 13 are tensionedly sleeved by the second belt 6, so as to drive the rear secondary crushing roller 13 to rotate. Since the disk gears 7 on the front and rear secondary crushing rollers 13 are meshed with each other, the front secondary crushing roller 13 is finally driven to rotate in the reverse direction.
[0034] The filtering component includes a fourth rotating rod 31 which rotatably penetrates through the box body 1. The right end of the fourth rotating rod 31 is fixedly connected with a sixth bevel gear 23. A second mounting plate 21 is arranged between the fourth rotating rod 31 and the first rotating rod 27. A second rotating rod 29 rotatably penetrates through the second mounting plate 21. Both ends of the second rotating rod 29 are fixedly connected with a fifth bevel gear 22. One set of the fifth bevel gears 22 meshes with the sixth bevel gear 23, and the other set of the fifth bevel gears 22 meshes with the seventh bevel gear 28.
[0035] The left end of the fourth rotating rod 31 is fixedly connected with a third gear 26. The right outer wall of the crushing and filtering cylinder 10 is fixedly connected with a toothed ring 24. The third gear 26 meshes with the toothed ring 24.
[0036] Both the left and right sides of the inner wall of the crushing and filtering cylinder 10 are rotatably connected with bearings 25. The two sets of bearings 25 are respectively fixedly installed on the left and right sides inside the box body 1.
[0037] A plurality of scraping plates 12 are fixedly connected to the inner wall of the crushing and filtering cylinder 10.
[0038] When the filtering component is in use, since the sixth bevel gear 23 fixedly connected to the right end of the fourth rotating rod 31 and the seventh bevel gear 28 fixedly sleeved on the first rotating rod 27 respectively mesh with the fifth bevel gears 22 fixedly connected to both ends of the second rotating rod 29, the fourth rotating rod 31 is driven to rotate. And because the third gear 26 fixedly connected to the left end of the fourth rotating rod 31 meshes with the toothed ring 24 fixedly connected to the crushing and filtering cylinder 10, and the crushing and filtering cylinder 10 is rotatably installed on the bearings 25 fixedly installed on the left and right sides of the box body 1, the crushing and filtering cylinder 10 is driven to rotate. The plurality of scraping plates 12 on the inner wall of the crushing and filtering cylinder 10 scrape the large - particle ores that are not completely crushed and make them fall back into the primary crushing roller 11 for crushing again.
[0039] Working principle: When the device is in use, the feeding port 2 starts to feed, and the driving motor 4 is started. Since the driven pulley fixedly connected to the right end of the first rotating rod 27 and the driving pulley fixedly connected to the output end of the driving motor 4 are tightly sleeved through the first belt 5, the first rotating rod 27 is driven to rotate. Since the first gear 14 fixedly sleeved on the first rotating rod 27 meshes with the second gear 15 fixedly connected to the right ends of two groups of primary crushing rollers 11, two groups of primary crushing rollers 11 are driven to rotate. Since the fourth bevel gear 20 fixedly connected to the right ends of the other two groups of primary crushing rollers 11 and the first bevel gear 16 fixedly connected to the right side of the second gear 15 respectively mesh with the second bevel gear 19 and the third bevel gear 17 fixedly connected to both ends of the third rotating rod 30, the other two groups of primary crushing rollers 11 are driven to rotate, and the rotation directions of the four groups of primary crushing rollers 11 are opposite to each other in pairs. Moreover, the second pulley fixedly sleeved on the first rotating rod 27 and the first pulley fixedly connected to the disk gear 7 fixedly connected to the right end of the rear secondary crushing roller 13 are tightly sleeved through the second belt 6, so as to drive the rear secondary crushing roller 13 to rotate. And because the disk gears 7 on the front and rear secondary crushing rollers 13 mesh with each other, the front secondary crushing roller 13 is finally driven to rotate in the reverse direction, realizing the multi-stage crushing effect of the ore crushing device. At the same time, since the sixth bevel gear 23 fixedly connected to the right end of the fourth rotating rod 31 and the seventh bevel gear 28 fixedly sleeved on the first rotating rod 27 respectively mesh with the fifth bevel gear 22 fixedly connected to both ends of the second rotating rod 29, the fourth rotating rod 31 is driven to rotate. And because the third gear 26 fixedly connected to the left end of the fourth rotating rod 31 meshes with the toothed ring 24 fixedly connected to the crushing and filtering cylinder 10, and the crushing and filtering cylinder 10 is rotatably installed on the bearings 25 fixedly installed on the left and right sides of the box body 1, the crushing and filtering cylinder 10 is driven to rotate. The several scraping plates 12 on the inner wall of the crushing and filtering cylinder 10 scrape the large particle ores that are not completely crushed and fall back into the primary crushing rollers 11 for crushing, improving the crushing effect and practicability of the device. Finally, the crushed ore particles are discharged from the discharge port 8.
[0040] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device.
[0041] Although embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.
Claims
1. A multi-stage ore crushing device, comprising a housing (1), characterized in that: The left side and the bottom of the box body (1) are respectively fixedly mounted with a feed port (2) and a discharge port (8); a crushing filter cartridge (10) and a primary crushing roller (11) are rotatably mounted inside the box body (1); four groups of the primary crushing roller (11) are provided, and the primary crushing roller (11) is arranged inside the crushing filter cartridge (10); a secondary crushing bin (9) is provided below the crushing filter cartridge (10); two groups of secondary crushing rollers (13) are rotatably mounted inside the secondary crushing bin (9); a crushing assembly for driving the primary crushing roller (11) and the secondary crushing roller (13) to rotate is mounted on the box body (1); and a filtering assembly for driving the crushing filter cartridge (10) to rotate is mounted on the box body (1).
2. A multi-stage ore crushing device according to claim 1, characterized in that: The crushing assembly comprises a mounting cover (3), a first rotating rod (27) is rotatably mounted on the right side of the housing (1), a first gear (14) and a seventh bevel gear (28) are fixedly sleeved on the first rotating rod (27), the right ends of the four groups of primary crushing rollers (11) all penetrate the housing (1) and extend out of the housing (1), and the right ends of two groups of the primary crushing rollers (11) are fixedly connected to the second gear (15), and the right ends of the other two groups of the primary crushing rollers (11) are fixedly connected to the fourth bevel gear (20), and the two groups of the second gears (15) are meshed with the first gear (14). The right side of the second gear (15) is fixedly connected to a first bevel gear (16); the right side of the box body (1) is fixedly installed with two groups of first mounting plates (18), and the two groups of first mounting plates (18) are respectively arranged on the upper and lower sides of the first gear (14); a third rotating rod (30) is rotatably penetrated on the first mounting plate (18); two ends of the third rotating rod (30) are respectively fixedly connected to a second bevel gear (17) and a third bevel gear (19); the second bevel gear (17) is meshed with the first bevel gear (16), and the third bevel gear (19) is meshed with the fourth bevel gear (20).
3. A multi-stage ore crushing device according to claim 2, characterized in that: The right ends of the two groups of secondary crushing rollers (13) pass through the box body (1) and are fixedly connected to disc gears (7), and the two groups of disc gears (7) are meshed with each other. The right side of the rear disc gear (7) is fixedly connected to a first belt pulley, and the first rotating rod (27) is fixedly sleeved with a second belt. The first belt pulley and the second belt pulley are tensioned with a second belt (6).
4. A multi-stage ore crushing device according to claim 3, characterized in that: The right end of the first rotating rod (27) passes through the mounting cover (3) and is fixedly connected to a driven pulley. A driving motor (4) is arranged on the right side of the box body (1). The output end of the driving motor (4) is fixedly connected to a driving pulley. A first belt (5) is tensioned and sleeved between the driving pulley and the driven pulley.
5. A multi-stage ore crushing device according to claim 4, characterized in that: The filter assembly comprises a fourth rotating rod (31), the fourth rotating rod (31) is rotatably mounted on the housing (1), the right end of the fourth rotating rod (31) is fixedly connected to a sixth bevel gear (23), a second mounting plate (21) is arranged between the fourth rotating rod (31) and the first rotating rod (27), a second rotating rod (29) is rotatably mounted on the second mounting plate (21), both ends of the second rotating rod (29) are fixedly connected to a fifth bevel gear (22), one group of the fifth bevel gear (22) is meshed with the sixth bevel gear (23), and another group of the fifth bevel gear (22) is meshed with the seventh bevel gear (28).
6. A multi-stage ore crushing device according to claim 5, characterized in that: The left end of the fourth rotating rod (31) is fixedly connected to a third gear (26), the right outer wall of the crushing filter cylinder (10) is fixedly connected to a gear ring (24), and the third gear (26) is meshed with the gear ring (24).
7. A multi-stage ore crushing device according to claim 6, characterized in that: The left and right sides of the inner wall of the crushing filter cylinder (10) are rotatably connected with bearings (25), and two groups of bearings (25) are respectively fixedly mounted on the left and right sides of the interior of the box body (1).
8. A multi-stage ore crushing device according to claim 7, characterized in that: A plurality of scraper plates (12) are fixedly connected to the inner wall of the crushing filter cylinder (10).
Citation Information
Patent Citations
Multi-stage ore crushing device for mining
CN211099494U