Energy-saving mechanism of PCBA surface spraying equipment

By adding a total valve to the PCBA surface spraying equipment and combining it with the light strip control, the problem of not being able to quickly cut off the material source when the nozzle is faulty or leaked in the existing device, and the automatic opening and closing of the light strip is realized, improving the convenience of use and energy-saving effect.

CN223042924UActive Publication Date: 2025-07-01CHANGZHOU JIANHONG ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202422526941.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-18
Publication Date
2025-07-01
Estimated Expiration
2034-10-18

AI Technical Summary

Technical Problem

The existing PCBA automatic spraying device does not have a main valve, which makes it impossible to quickly cut off the material source when the nozzle is malfunctioning or leaking. The light strip needs to be manually turned on and off, which is inconvenient to use.

Method used

Add a total valve to the PCBA surface spraying equipment, and combine the opening and closing state of the main valve with the opening and closing control of the lamp strip. Through the rotation of the valve stem, the gears and paddles push the switch to realize the automatic opening and closing of the lamp strip.

Benefits of technology

The supply of sprayed materials can be quickly cut off through the control of the main valve to avoid waste caused by nozzle failure or leakage; at the same time, the automatic control of opening and closing of the light strip reduces the work burden of the operator and saves power resources.

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Abstract

The utility model relates to the technical field of accessory devices, in particular to an energy-saving mechanism of PCBA (printed circuit board assembly) surface spraying equipment, which comprises a conveying pipeline and a distribution pipeline communicated with each other, the bottom end of the distribution pipeline is communicated with a plurality of nozzles, and a lamp strip is arranged at the bottom of the distribution pipeline; the conveying pipeline is communicated with a valve body, the valve body is rotationally connected with a valve rod, the valve body is rotationally connected with a rotating shaft, the valve rod is in transmission connection with the rotating shaft, and the rotating shaft is provided with two shifting pieces; a controller used for controlling the lamp strip to be turned on and turned off is arranged on the conveying pipeline, the controller is slidably connected with a switch, and the two poking pieces are located on the two sides of the switch respectively. The structure is simple, the main valve is additionally arranged on the original basis, the lamp strip can be controlled to be turned on and turned off when the main valve is turned on and turned off, and use convenience is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of accessory devices, in particular to an energy-saving mechanism for PCBA surface spraying equipment. Background Art

[0002] The application number is: 202220293658.6, and a PCBA automatic spraying energy-saving device is developed, including a spraying structure body, the spraying structure body is a hollow tubular structure, a main pipe structure is arranged at the center of the upper part of the spraying structure body, a delay press switch is arranged on the upper part of the main pipe structure, the delay press switch and the main pipe structure are connected by a press rod, a paint interface is arranged on the side of the main pipe structure, a number of spray heads are evenly arranged on the lower part of both sides of the main pipe structure, and a control switch is arranged on the upper part of the spray head, and LED lighting strips are arranged on both sides of the spraying structure body. It is convenient to move and fix, the spraying effect is good, and the efficiency is high. At the same time, the spraying dosage can be effectively adjusted one by one according to the needs, which has the effect of saving spraying material; at the same time, it can move or rotate the spraying, which significantly improves the spraying efficiency and spraying coverage.

[0003] The above device has the following shortcomings: the above device is not equipped with a main valve. If a nozzle fails or leaks, the main valve can quickly cut off the material source of the entire system, and light strips are set on both sides of the spray structure body. These light strips need to be opened and closed manually, which brings inconvenience to use. Utility Model Content

[0004] In order to solve the above technical problems, the utility model provides an energy-saving mechanism for PCBA surface spraying equipment, which has a simple structure, adds a main valve on the original basis, and can control the opening and closing of the light strip when the main valve is opened and closed, thereby improving the convenience of use.

[0005] The energy-saving mechanism of the PCBA surface spraying equipment of the utility model comprises a conveying pipeline and a distribution pipeline which are connected, a plurality of nozzles are connected at the bottom of the distribution pipeline, and a light strip is arranged at the bottom of the distribution pipeline; a valve body is arranged in communication with the conveying pipeline, a valve stem is rotatably connected to the valve body, a rotating shaft is rotatably connected to the valve body, the valve stem is transmission-connected to the rotating shaft, and the rotating shaft is provided with two paddles;

[0006] A controller for controlling the opening and closing of the light strip is arranged on the conveying pipeline, and a switch is slidably connected to the controller, and two paddles are respectively located on both sides of the switch.

[0007] As a preferred solution of the utility model, the valve stem is fixed with a gear 1, the rotating shaft is fixed with a gear 2, and the gear 1 is meshed with the gear 2.

[0008] As a preferred solution of the present invention, the outer diameter of the second gear is greater than the outer diameter of the first gear.

[0009] As a preferred embodiment of the present utility model, the paddle is fixed on the connecting block, a groove is formed on the surface of the rotating shaft, one end of the connecting block extends into the groove, and a bolt for fixing the connecting block is threadedly connected to the rotating shaft.

[0010] As a preferred embodiment of the present utility model, the cross-sections of the end of the connecting block extending into the groove and the groove are both polygonal.

[0011] As a preferred embodiment of the present utility model, a handle is fixed to the valve stem.

[0012] As a preferred embodiment of the present utility model, each spray head is communicated with a manual valve.

[0013] As a preferred embodiment of the present utility model, the controller is fixed on the conveying pipeline by a hoop.

[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows: When the valve stem is opened and closed, it can control the opening and closing of the light strip. Before the spraying operation, the valve stem on the conveying pipeline needs to be opened to turn on the light strip. After the spraying operation, the valve stem on the pipeline is closed to turn off the light strip, eliminating the need for additional manual control of the opening and closing of the light strip, reducing the workload of the operator. Since the opening and closing of the light strip completely depend on the state of the valve stem, the light strip will not be accidentally turned on when lighting or indication is not required, saving power resources. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is a schematic structural view of the present utility model;

[0016] Figure 2 is Figure 1 the bottom view of

[0017] Figure 3 is Figure 2 the partial enlarged view of part A in

[0018] Figure 4 is a schematic structural view of the valve body, valve stem, first gear, second gear, controller and switch;

[0019] Reference numerals in the drawings: 1, conveying pipeline; 2, distribution pipeline; 3, spray head; 4, light strip; 5, valve body; 6, valve stem; 7, rotating shaft; 8, paddle; 9, controller; 10, switch; 11, first gear; 12, second gear; 13, connecting block; 14, bolt; 15, handle; 16, manual valve; 17, hoop. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0020] In order to make the above objects, features and advantages of the present utility model more obvious and understandable, the following detailed description of the specific embodiments of the present utility model will be given in conjunction with the accompanying drawings of the specification.

[0021] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0022] Secondly, the "embodiment" referred to herein refers to a specific feature, structure or characteristic that can be included in at least one implementation of the utility model. The "in one embodiment" that appears in different places in this specification does not refer to the same embodiment, nor is it a separate or selective embodiment that is mutually exclusive with other embodiments. Example

[0023] Reference Figures 1-4 The embodiment provides an energy-saving mechanism for PCBA surface spraying equipment, including a conveying pipeline 1 and a distribution pipeline 2 connected to each other, a plurality of nozzles 3 being connected to the bottom end of the distribution pipeline 2, a light strip 4 being arranged at the bottom of the distribution pipeline 2, the light strip 4 being a plurality of strips, and the light strip 4 being installed between the nozzles 3, and the light strip 4 being irradiated downward when emitting light, and being able to irradiate the PCBA below the nozzles 3; a valve body 5 being arranged in communication with the conveying pipeline 1, the valve body 5 being rotatably connected to a valve stem 6, the valve body 5 and the valve stem 6 being of a ball valve structure; a rotating shaft 7 being rotatably connected to the valve body 5, the valve stem 6 being transmission-connected to the rotating shaft 7, more specifically, a gear 11 being fixed to the valve stem 6, a gear 2 12 being fixed to the rotating shaft 7, the gear 1 11 being meshed with the gear 2 12; the outer diameter of the gear 2 12 being larger than the outer diameter of the gear 1 11; two paddles 8 being arranged at the rotating shaft 7; a controller 9 for controlling the opening and closing of the light strip 4 being arranged on the conveying pipeline 1, a switch 10 being slidably connected to the controller 9, and the two paddles 8 being respectively located on both sides of the switch 10;

[0024] In this embodiment, the valve stem 6 and the valve body 5 can control the flow of the delivery pipeline 1 and the distribution pipeline 2 as the main valve. In the process of opening the valve stem 6, the valve stem 6 drives the gear 11 to rotate. Since the gear 11 is meshed with the gear 2 12, the gear 2 12 and the rotating shaft 7 are driven to rotate at the same time. Since the paddle 8 rotates synchronously with the rotating shaft 7, when the paddle 8 rotates, the paddle 8 can push the switch 10 to move, thereby controlling the opening and closing of the light strip 4. The outer diameter of the gear 2 12 is larger than the outer diameter of the gear 1 11, that is, the number of teeth of the gear 2 12 is larger than the number of teeth of the gear 1 11. The purpose of such a setting is to reduce the rotation angle of the paddle 8 during the opening and closing of the valve stem 6, thereby reducing the displacement of the paddle 8 and the switch 10. In summary, the opening and closing of the light strip 4 can be controlled when the main valve is opened and closed. Before the spraying operation, the valve stem 6 on the delivery pipeline 1 needs to be opened to open the light strip 4. After the spraying operation, the valve stem 6 on the pipeline is closed to close the light strip 4.

[0025] As a preferred embodiment of the present utility model, the paddle 8 is fixed on the connecting block 13. A groove is formed on the surface of the rotating shaft 7. One end of the connecting block 13 extends into the groove, and a bolt 14 for fixing the connecting block 13 is threadedly connected to the rotating shaft 7;

[0026] In this embodiment, the structure fixed by the bolt 14 can quickly disassemble the paddle 8 and the connecting block 13, facilitating the maintenance or replacement of the switch 10 or other related components.

[0027] As a preferred embodiment of the present utility model, the cross-section of the end of the connecting block 13 extending into the groove and the groove is polygon-shaped;

[0028] In this embodiment, the design of the polygon cross-section can effectively prevent the connecting block 13 from rotating in the groove, failing to achieve the purpose of driving the switch 10 to move.

[0029] As a preferred embodiment of the present utility model, the valve stem 6 is fixed with a handle 15, and the rotation angle of the valve stem 6 is controlled through the handle 15, making the operation more convenient and fast.

[0030] As a preferred embodiment of the present utility model, each nozzle 3 is connected to a manual valve 16. The manual valve 16 can be a ball valve. By setting the manual valve 16, the flow rate passing through the nozzle 3 can be controlled, facilitating the adjustment of the spraying amount.

[0031] As a preferred embodiment of the present utility model, the controller 9 is fixed on the conveying pipeline 1 through a hoop 17. The hoop 17 includes a main body part and a fastener. The main body part is composed of a section of metal strip or plastic strip with certain elasticity, and its shape is annular or semi-annular. The main body part is usually a flat strip structure with a moderate width to provide sufficient contact area and supporting force; Fastener: The two ends of the hoop 17 are connected together through a fastener. The fastener can be a screw, a buckle, a snap or other forms of closing devices; The fastener adopted by this device is a combination of a bolt 14 and a nut. By tightening the nut, the hoop 17 is compressed to make it closely adhere to the pipeline. By setting the hoop 17, the controller 9 can be quickly and firmly installed.

[0032] It should be understood that in the development process of any actual implementation, such as in any engineering or design project, a large number of specific implementation decisions can be made. Such development efforts may be complex and time-consuming, but for those ordinary technical personnel who benefit from this disclosure, without excessive experimentation, the development efforts will be a routine work of design, manufacturing and production.

[0033] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit them. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be modified or equivalently replaced without departing from the spirit and scope of the technical solutions of the present invention, and all of them should be covered by the scope of the claims of the present invention.

Claims

1. A PCBA surface spraying equipment energy-saving mechanism, comprising a conveying pipe (1) and a distribution pipe (2) connected to each other, wherein the bottom end of the distribution pipe (2) is connected to a plurality of spray heads (3), and a light strip (4) is arranged at the bottom of the distribution pipe (2); the characteristics are as follows: The delivery pipeline (1) is connected to a valve body (5), the valve body (5) is rotatably connected to a valve stem (6), the valve body (5) is rotatably connected to a rotating shaft (7), the valve stem (6) is drivingly connected to the rotating shaft (7), and the rotating shaft (7) is provided with two paddles (8); A controller (9) for controlling the opening and closing of the light strip (4) is arranged on the conveying pipeline (1), and the controller (9) is slidably connected to a switch (10), and two paddles (8) are respectively located on both sides of the switch (10).

2. The PCBA surface spraying equipment energy-saving mechanism according to claim 1, characterized in that: The valve stem (6) is fixed with a gear 1 (11), the rotating shaft (7) is fixed with a gear 2 (12), and the gear 1 (11) is meshed with the gear 2 (12).

3. The PCBA surface spraying equipment energy-saving mechanism according to claim 2, characterized in that: The outer diameter of the gear 2 (12) is greater than the outer diameter of the gear 1 (11).

4. The PCBA surface spraying equipment energy-saving mechanism according to claim 3, characterized in that: The paddle (8) is fixed on the connecting block (13), and a groove is provided on the surface of the rotating shaft (7); One end of the connecting block (13) extends into the groove, and a bolt (14) for fixing the connecting block (13) is threadedly connected to the rotating shaft (7).

5. The PCBA surface spraying equipment energy-saving mechanism according to claim 4, characterized in that: The end of the connecting block (13) extending into the groove and the cross-section of the groove are both polygonal.

6. The PCBA surface spraying equipment energy-saving mechanism according to claim 5, characterized in that: The valve stem (6) is fixed with a handle (15).

7. The PCBA surface spraying equipment energy-saving mechanism according to claim 1, characterized in that: Each spray head (3) is connected to a hand valve (16).

8. The PCBA surface spraying equipment energy-saving mechanism according to claim 1, characterized in that: The controller (9) is fixed to the conveying pipeline (1) via a clamp (17).

Citation Information

Patent Citations

  • PCBA automatic spraying energy-saving device

    CN217093976U